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E52031f0 Ika c6000 Manual PDF
E52031f0 Ika c6000 Manual PDF
E52031f0 Ika c6000 Manual PDF
C6000 102014
Operating instructions EN
Reg.-No. 4343-01
Source language: German
EN
Contents
Page
CE Declaration of conformity 04
Explication of warning symbols 04
Safety instructions 05
Correct use 07
User instructions 07
System features 07
Warranty and liability 08
Transport and storage 08
Transport and storage conditions 08
Unpacking 09
Scope of supply 09
Description of system components 10
IKA® C 6000 calorimeter global standards/isoperibol 10
Hoses 11
Commissioning 11
Place of installation 11
Connection to the condenser 12
Connection to the water 12
Connection to the oxygen supply 13
Connection to the mains power supply 13
Connection of peripherals 14
On/off switch 15
Display and operating elements 16
Explanation of the screen display 16
Working with the IKA® C 6000 global standards/isoperibol calorimeter 20
Switching on the device 20
System test 20
Switching off the device 21
The standard calorimetric procedure 22
- Calorific value determination 22
- Corrections 23
- Note on the sample 24
- Complete combustion 25
- Calibration (only IKA® C 6000 global standards) 25
- Calibrating 26
- Instructions on calibration 26
Preparation for measurement 27
Charging the decomposition vessel 29
Calorimetric measurement without automatic decomposition vessel detection 29
Starting the measurement 30
Evaluation 32
Menu (main overview) 33
Library 34
Method of operation, decomposition vessels and calibration 35
Servicing the decomposition vessel 38
3
Contents
Other Settings 38
Evaluation 38
Measurement 39
Ignition aids 40
Combustion aid 41
Balance 41
Printer 42
Other 42
Help and servicing system 44
Displaying / hiding the sample rack 46
Cleaning 48
Cleaning the system 48
Cleaning the filter 48
Troubleshooting 49
Fault rectification 51
Checks 55
Accessories and consumables 56
Accessories 56
Technical data 57
Technical data IKA® C 6000 global standards 57
Technical data IKA® C 6000 isoperibol 59
EC-Declaration of conformity
We declare under our sole responsibility that this product corrosponds to the regulations 2006/95/EG, 2004/108/EG and
2011/65/EU and conforms with the standards or standardized documents EN 61010-1:2010, EN 61010-2-051:2003 and
EN 61 326-1:2006.
General hazard
This symbol indicates information which is essential for the safety of your health.
DANGER Failure to observe this information can cause damage to health and injuries.
This symbol indicates information which is important for ensuring that the
WARNING appliance functions without any technical problems.
Failure to observe this information could damage the calorimeter system.
This symbol indicates information which is important for ensuring that calori-
ATTENTION metric measurements are performed efficiently and for using the calorime-
ter system.
Failure to observe this information can result in inaccurate measurements.
4
Contents
Safety instructions
Read the operating instructions in full before with a low vapour pressure (e.g. tetramethyl
starting up and follow the safety instructions. dihydrogen disiloxane) must not directly touch the
Keep the operating instructions in a place where cotton thread!
they can be accessed by everyone.
Ensure that only trained staff work with the DANGER Furthermore, toxic combustion
residue in the form of gases,
appliance. ashes or condensation, for
Follow the safety instructions, guidelines, example, is possible in the inner wall of the
occupational health and safety and accident decomposition vessel.
prevention regulations.
Observe the accident prevention requirements
applicable to the activity and the work station.
The IKA® C 6000 global standards/isoperibol Wear your personal protective equipment.
calorimeter system may be used only in conjunction
with the decomposition vessels C 6010 or C 6012 When handling combustion samples, combustion
for determination of the calorific values of solid residue and auxiliary materials, please observe
and liquid substances to national and international the relevant safety regulations. The following
standards (such as DIN 51900, BS 1016 T5, ISO materials, for example, could pose a risk:
1928, ASTM 5468, ASTM 5865 and ASTM 4809).
– corrosive
The maximum extra energy added to the – highly flammable
decomposition vessel must not exceed 40,000 J
– explosive
(select the test mass accordingly). The permitted
operating pressure of 230 bar (23 MPa) must not – bacteriologically contaminated
be exceeded. The maximum permitted operating – toxic
temperature must not exceed 50 °C.
Please observe the relevant regulations when
When burning substances containing metals, handling oxygen.
ensure that the maximum energy input is not
exceeded! Warning: oxygen as a compressed gas is oxidising;
intensively aids combustion; can react violently
Only fill the decomposition vessel with oxygen to a with flammable materials.
maximum pressure of 40 bar (4 MPa). Check the
pressure setting on the pressure reducer for your DANGER Do not use oil or grease!
oxygen supply. Perform a leakage test before each
combustion process (see section „Leaktightness Tubes and screwed joints for oxygen must be kept
testing“). free of grease.
Some materials tend to explode when combusted Combustion gases are hazardous to
(e.g. due to formation of peroxides), which could health, therefore the venting hose must be
cause the decomposition vessel to crack. The connected to a suitable gas cleaning system
IKA® C 6000 global standards/isoperibol or extraction system.
calorimeter may not be used for testing
explosive samples. At the end of the work period, close the main
valve for the oxygen supply.
If the burning behaviour of a material is unknown,
it must be tested before combustion in the Perform servicing work only when the equipment
decomposition vessel (risk of explosion). If you are is depressurised.
burning unknown samples, leave the room or
When using stainless steel crucibles thoroughly
keep your distance from the calorimeter.
check their condition after each experiment. If the
Benzoic acid may only be combusted in its pressed material gets thinner, the crucible may catch fire
form! Flammable dust and powder must be first and damage the decomposition vessel. Crucibles
pressed. Oven-dry dust and powder such as splints, must not be used for more than 25 combustions
hay, straw etc. explode when combusted! Always for safety reasons.
wet these materials first! Highly flammable liquids
5
Safety instructions
The decomposition vessel is manufactured We recommend that you send the
in accordance with the directive for pressure decomposition vessel to our factory for
equipment 97/23/EC. This is indicated by the CE inspection, and if necessary, repair after
symbol with the ID number of the notified body. 1000 tests or after one year or sooner
The decomposition vessel is a category III pressure depending on use
device. The decomposition vessel has undergone
an EC prototype test. The CE declaration of A pressure test must be performed after a
conformity confirms that this decomposition decomposition vessel has reached or exceeded the
vessel corresponds to the pressure device recommended number of ignition cycles. Once
described in the EC prototype test certificate. The the pressure test has been performed a release
decomposition vessel has undergone a pressure code can be entered to enable the decomposition
test with test pressure of 33 MPa and a leakage vessel to be used for further measurements (see
test with oxygen at 3 MPa. the sections “Maintenance of the Decomposition
Vessel” and “Inputting a Service Code”).
Refer also to the operating instructions for the The warning message will then disappear!
C 6010/ 6012 decomposition vessel, see chapter Note: You can then continue to use the device /
„maintenance of the decomposition vessel“. decomposition vessel.
Contact the IKA® Service Department to perform
Decomposition vessels are experiment autoclaves the pressure test. Comply with the safety
and must be tested by a technical expert after instructions in this respect. The user will be given
each use. specific instructions on the relevant screen.
Individual use is understood here to include a For the purposes of these operating instructions a
series of experiments performed under roughly technical expert is someone
the same conditions in terms of pressure and
temperature. Experiment autoclaves must be 1. who guarantees to conduct the tests properly
operated in special chambers on the basis of his training, knowledge and
experience gained through practical work,
The decomposition vessels must undergo repeated
tests (internal tests and pressure tests) performed 2. who is sufficiently reliable,
by the technical expert. The frequency of these 3. who is not subject to any instructions in terms
tests is to be determined by the operator on the of the test activity,
basis of experience, type of operation and the
material used in the decompositionvessel. 4. who has suitable test equipment if necessary,
The declaration of conformity becomes invalid if 5. who can provide appropriate proof of the
mechanical modifications are carried out to the requirements listed in 1.
experiment autoclaves or if tightness can no longer National directives and laws must be
be guaranteed as a result of major corrosion (e.g. observed for operating pressure vessels!
pitting by halogens).
Anyone operating a pressure vessel must keep it in
In particular the threads on the pressure vessel and a proper condition, operate it properly, supervise
the union nut are subject to considerable stress it, carry out the necessary maintenance and repair
and must therefore be checked regularly for wear. work immediately and implement the safety
measures required in the circumstances.
The condition and function of the seals must be
checked and ensured by way of a leakage test Pressure vessels must not be used if they have
(see the operating instructions for the C 6010/ defects which could pose a risk to staff or third
6012 decomposition vessel, section „Leaktightness parties.
testing“).
6
Safety instructions
Correct use
The IKA® C 6000 global standards/isoperibol mass and the known thermal capacity of the
calorimeter system is used for calorific value overall system.
determination of solid and liquid substances.
This is done by placing a known quantity of a The IKA® C 6000 global standards/isoperibol
substance in a decomposition vessel which is calorimeter system is subject to the Pressure
surrounded by a water jacket. The sample is then Vessel Directive 97/23/EC. Comply with the safety
combusted in an oxygen atmosphere . The calorific instructions accordingly.
value of the sample can then be calculated from For adaptation to individual laboratory tasks, use
the resulting increase in temperature, the sample original IKA® consumables and accessories.
User instructions
In this chapter you can find out how to work and the section „The standard calorimetric
through these Operating Instructions most procedure“ describes the essentials of calorimetry.
effectively to be able to work reliably with the The calorimeter system is ready to perform
calorimeter system. measurements once you have completed the
The instructions in the section „Safety procedures in the section „Setting up and
instructions“ must be complied with. commissioning“: - „Preparing a measurement“
The chapters are designed for you to work through and „Starting a measurement“.
them in order. Numbers 1, 2, 3 etc. indicate operating instructions
The section „Transport, storage“ is relevant for in the following sections. These must always be
system reliability and for ensuring high measuring carried out in the specified sequence.
accuracy. The section „Description of system
components“ describes the system components,
System properties
The calorimeter system IKA® C 6000 global • Operation with active cooling unit 17-27 °C
standards/isoperibol is routinely used for deter- (e.g. IKA® KV 600; optional)
mination of gross calorific values of solid and
• Measurement and calculation of gross calorific
liquid substances. The accessories of the system
value according to DIN 51900, ISO 1928, ASTM
ensure customized adaptation to laboratory tasks.
D240, ASTM D4809, ASTM D5865, ASTM
The system is characterized by the following D1989, ASTM D5468, ASTM E711
features:
• Calculation of net calorific value according to
• Relieves you of routine tasks through automated DIN 51900, ASTM D240, ASTM D4809, ASTM
measurement procedure D5865, ASTM D1989, ASTM D5468, ASTM
E711
• Integral oxygen filling/degassing
• Measurement range: max. 40.000 J (This
• Automatic detection of decomposition vessel
corresponds to an increase in temperature in
• Operation without the cooling unit: Connection the decomposition vessel of approx. 5 K).
to a water faucet with the pressure valve IKA®
• PC-operation of one or several calorimeters
C 25; temperature range 12 °C upto 27 °C;
(Software CalWin®)
water consumption per measurement about 4 l;
water pressure max. 1 bar upto 1,5 bar. • A sample rack can be connected
• USB printer port is available
7
Correct use
• Operating mode based on the adiabatic, Differences between the room temperature
isoperibolic or dynamic principle at 22 °C, 25 and working temperature have an influence on
°C or 30 °C (the beginning temperature of the accuracy in dynamic mode; as a result, the working
water in the inner vessel) depending on the temperature should always be kept similar to the
cooling water temperature. room temperature.
In accordance with IKA® warranty conditions, the The warranty does not cover worn out parts, nor
warranty period is 12 months. For claims under does it apply to faults resulting from improper use,
the warranty please contact your local dealer. You insuffi cient care or maintenance not carried out in
may also send the machine direct to our factory, accordance with the instructions in this operating
enclosing the delivery invoice and giving reasons manual.
for the claim. You will be liable for freight costs.
Please read these operating instructions carefully. The calorimeter system may be opened only by
IKA® only consider themselves to be responsible an authorised Service Agent or Customer Service
for the safety, reliability and performance of the Centre.
appliance when
If service is required, we recommend that you
• the appliance has been operated in accordance contact our customer service department
with the operating instructions,
Furthermore, we refer you to the applicable safety
• only persons authorised by the manufacturer conditions and accident requirements.
interfere with the appliance,
IKA® is not responsible for damages or costs
• only original parts and original accessories are resulting from accident, improper use of the
used for repairs. device or impermissible modifications, repairs or
renovations.
The system must be protected against mechanical For this use the „certificate of compliance“, down-
impact, vibrations, dust deposits and corrosive load the form from the IKA® website www.ika.
ambient air during transportation and storage. It is com.
also important to ensure that the relative humidity
does not exceed 80%. If you require servicing, return the appliance in its
original packaging. Storage packaging is not suffi
The appliance must be completely emptied before cient. Please also use suitable transport packaging.
storing and transportation.
In case of repair the device has to be cleaned and
free from any materials which may constitute a
health hazard.
8
User instructions
Unpacking
Please unpack the system components carefully In the case of any damage a fact report must be
and check for any damage. When you unpack the sent immediately (post, rail or forwarder).
equipment, check for any damages which may
have occurred during transportation.
Scope of supply
9
Transport, storage, place of installation
Description of system components
Calorimeter IKA® C 6000 global standards/isoperibol
Interfaces
Water filter
Water Oxygen
10
Description of system components
Hoses
• Discharge hose
(empty) C 6000
• Inflow pipe
(in)
Condenser C 6000
• Return pipe
(out)
• Venting hose
(out)
C 6000
Commissioning
Place of installation
A constant ambient temperature is an important For operation of the system the following must be
requirement for ensuring the high measuring available at the place of installation:
accuracy of the system. The following conditions - A power supply corresponding to the nameplates
must therefore be fulfilled at the place of on the system components,
installation: - An oxygen supply (99.95 % pure oxygen, quality
3.5; pressure 30 bar) with pressure gauge.
• No direct solar radiation
A shut-off valve for the oxygen supply must be
• No draughts (e.g. beside windows, doors, air installed. Observe the instructions on handling
conditioning) oxygen given in the chapter „Safety instructions“.
Please read these operating instructions carefully.
• Sufficient distance to radiators and other heat IKA® consider themselves responsible for the
sources safety, reliability and performance of the appliance
only when
• The minimum distance between the wall and
the rear side of the device must be at least 25 • the device has been operated in accordance
cm. with the operating instructions,
• The system must not have laboratory hardware • the specifications for the place of
such as shelves, wire ducts, ring lines, etc. installation have been met.
installed above it.
Do not use distilled or demineralized water
• The (constant) room temperature should be (increased risk of corrosion)! Fill the cooler
around 20 °C ... 25 °C. according to the cooler operating instructions. is
recommended in drinking tap water quality. Mix
• The system must be set up on a horizontal in (max. 1 ml for 4-5 l of water) of the supplied
surface. water additive. Thus, the durability of the water is
improved.
11
Description of system components
Connection to the condenser
12
Commissioning
Connecting the oxygen supply
Insert the O2 connection tube into the calorimeter
„IN“ port until it clicks home and connect the free
end to the pressure reducer, using the adapters
supplied if necessary. IKA® C 29. Removal entails
the same operations performed in the reverse
sequence.
Note: The O2 connection tube can be removed
only after it has been depressurised.
O2 connection tube IN
max. 4 MPa
Venting hose
IKA® C 29
The venting hose discharges the combustion DANGER Combustion gases are
gases from the decomposition vessel after every hazardous to health,
combustion trial. When laying the venting hose therefore the venting hose must be
ensure that it is not crushed or kinked. connected to a suitable gas cleaning system
or extraction system.
13
Commissioning
Connection of peripherals
Note: While the peripheral devices are being connected, they and the calorimeter must be
turned-off on the mains power switch!
RS232 PC: Serial connection for controlling the calorimeter using CALWIN or operating
with serial printer C1.50.
RS232 BALANCE: Interface for connecting scales (Mettler, Ohaus, Sartorius, Kern)
ETHERNET: Network connection for data transfer via the network, e.g. to a network printer.
14
Commissioning
On/off switch
15
Commissioning
Display and operating elements
A C
F
G G
I H
Pos. Designation
A Tab
C Arrow symbol, tabs
D Arrow symbol, vertical scroll bar
E Vertical scroll bar
F Info line
G Arrow symbol, horizontal scroll bar
H Horizontal scroll bar
I Control button
Other view-based presentations of display components are described in the relevant section.
16
Display and operating elements
The contents of the screen display are often
distributed over several tabs. You can switch
between tabs at any time by clicking on them.
Thus for instance the screen display during the
List display calorimetric standard procedure consists of the
three views „Measurements“, „Device“ and
„Graphics“.
Status symbols
Green tick
Measurement completed but not yet evaluated, or selection acknowledgement.
Pocket calculator
Measurement completed end evaluated, evaluation inputs can no longer be changed.
Blank tick
Measurement prepared but not yet performed.
Yellow X
Field property not selected, or cancelled before ignition.
Red X
Cancellation after ignition.
Circle
Measurement selected.
Report
field
17
Display and operating elements
The view „Graph“ shows the temperature by
time.
Switch
Switch
To initiate an action it is sufficient to click on one
of the discrete areas showing the relevant images
or text. For instance during the „Preparation for
measurement“ dialogue the most important ac-
tions are explained below.
Weighted sample
Permits manual input of a weight value using the
virtual keyboard.
Calibration
Selection field for marking a calibration (on/off).
Decomposition vessel
Manual selection box when decomposition vessel
detection is inactive.
Name
Alphanumeric editable field
Selection User
box Alphanumeric editable field
Properties
Alphanumeric editable field
IKA® thread
Selection box which allows a selection list to be
opened.
18
Display and operating elements
Weighted sample
Input of a numerical value, such as weigh-
ted sample:
The entire area with the exception of the „Ba-
lance“ button is available to be clicked here. A
numerical virtual keyboard is opened and can be
used to input the value:
Selection box
19
Display and operating elements
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Switching on the device
System test
The system test is performed automatically every time the IKA® C 6000 global standards/isoperibol is
switched on.
During the system test the start screen is shown
again; clicking on the „Show details“ button pro-
vides detailed information.
21
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Die kalorimetrische Standardprozedur
Determining the calorific value
22
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Corrections
As determined by the
system, during a combustion
experiment, not only is
heat generated from the
combustion of the sample,
but heat also occurs in the
form of extraneous energy.
The combustion heat of the cotton threat that ig- Acid correction
nites the sample and the electrical ignition energy Almost all substances to be analyzed contain sul-
would result in distorted values of the measure- fur and nitrogen. Under the conditions that pre-
ment. This effect is taken into consideration in the vail during calorimetric measurements, sulfur and
calculation with a correction value. nitrogen undergo combustion and form SO2 , SO3
and NOX. Sulfuric and nitric acid arise in combi-
Substances with low flammability or substances nation with the water resulting from combustion
that burn poorly undergo combustion in combina- and humidity. Heat of solution is also generated.
tion with combustion aids. The combustion aid is To obtain the standard gross calorific value, the
first weighed and then added to the crucible with effect of the heat of solution on the gross calorific
the sample. From the weight of the combustion value is corrected.
aid and its known specific gross calorific value, it
is then possible to determine the quantity of heat To obtain a defined final status and to record all
that is introduced thereby. The result of the expe- acids quantitatively, distilled water or another
riment must be corrected by this amount of heat. suitable absorption solution is placed in the de-
composition vessel before the trial according to
The C 14 disposable crucible is a combustible the relevant standards. With this absorption fluid
crucible that can be used instead of a traditional and the combustion water, the combustion gases
crucible. The disposable crucible undergoes total form acids.
combustion with no residue. If a disposable cruci- After the combustion, the decomposition vessel
ble is used, there is then no need for a cotton th- is thoroughly washed with distilled water so as
read. The crucible is in direct contact and is ignited to collect the condensate that has settled on the
by the fixed ignition wire of the decomposition inner wall of the vessel as well. The solution ob-
vessel. tained in this manner can now be examined with
a suitable peripheral detection device for aqueous
The sample is weighed directly into the disposable decomposition into the respective acid content.
crucible. In most cases, no additional combustion For more information on this subject, please con-
aid is necessary because the disposable crucible tact IKA®‚ or your nearest authorized dealer.
itself acts as the combustion aid.
23
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Note on the sample
The calorimeter system IKA® C 6000 global stan- • For substances with low flammability or low
dards/isoperibol is a precision measuring instru- calorific substances use combustion aids (see
ment for the routine determination of calorific „Accessories“). Before the capsules or the com-
values of solid and liquid substances. Exact mea- bustion bag is filled with the substance to be
surements can however be achieved only if the determined, it must be weighed in order to de-
individual steps of the trial are performed with termine the additional extraneous energy intro-
care. The procedure as described in the „For your duced into the system from the weight and the
safety“ section and in the following sections must gross calorific value. This is taken into considera-
therefore be adhered to exactly. tion with QExtern2. The amount of combustion
aid should be as little as possible.
If you are burning unknown • Under the conditions that prevail during calori-
DANGER samples, leave the room or metric measurements, sulfur and nitrogen un-
keep well away from the ca- dergo combustion and form SO2, SO3 and NOX.
lorimeter.! Sulfuric and nitric acid arise in combination with
the water resulting form combustion. Heat of
A few points should be noted in respect of the solution is also generated. This heat of solution is
substances to be combusted: taken into consideration in calculating the gross
• Normally, solid substances can be burned direct- calorific value. In order to quantitatively record
ly in powder form. Rapidly burning substances (for and determine all acids that have been formed,
example benzoic acid) must not undergo combus- about 5 ml of distilled water or another suitable
tion in loose form. substance can be added to the decomposition
Benzoic acid must only be burned in the form vessel before the experiment.
of pellets! Combustible dust and powder must
be compressed into pellets before combustion. The calibration of the system must have been
Oven-dry dust and powder such as wood chips, performed in accordance with the instructions!
hay, straw etc. burn in an explosive manner! They
must be moistened first! Readily combustible li- After combustion, the water that was added, is
quids with a low vapor pressure must not be come collected and the decomposition vessel is rinsed
in direct contact with the cotton thread (e.g. tet- throughly with distilled water. The rinsing water
ramethyl dihydrogen disiloxan). and the solution formed from the water that was
added are combined and the acid content of the
Rapidly burning substances tend to squirt. Such combined solution is examined. If the sulfur con-
substances must be pressed into tablets be- tent of the combustion aid and the nitric acid cor-
fore combustion. Suitable for this is e.g. the rection are known, the water does not need to be
IKA®-pelleting press C 21, see „Accessories“. analyzed.
• Most liquid substances can be weighed direct- To increase the service life of parts to wear
ly into the crucible. Liquid substances exhibiting and tear (O rings, seals etc.) we recommend to
turbidity or containing water that will settle out work with water added to the experiment as a
must be dried or homogenized before they are matter of general principle.
weighed in. The water content of these samples
must be determined. Caution! Risk of corrosion!
• Highly volatile substances are placed in combus- WARNING
Substances with high halo-
tion capsules (gelatin capsules or acetobutyrate gen content must not be combusted in the C
capsules, see „Accessories“) and undergo com- 6010 decomposition vessel; instead use the
bustion together with the capsules. C 6012 decomposition vessel.
24
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Complete combustion
To correctly determine the gross calorific value, with a high content of mineral matter
it is of fundamental importance that the sample and low-calorific substances) will often undergo
undergoes complete combustion. After each ex- complete combustion only with the aid of com-
periment, the crucible and all solid residues must bustion capsules or combustion bags (C 10/ C 12
be examined for any signs that combustion was see „Accessories“). It is also possible to use liquid
not complete. combustion aids such as paraffin oil,.
The combustion aids as well (for example the cot-
In case of using substances tending to squirt it
ton thread) must undergo complete combustion.
is not possible to ensure complete combustion.
If unburned residues are left over, the experiment
Substances with low flammability (substances
must be repeated.
25
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Calibration
To ensure precise, reproducible results of the mea- Depending on the standard used, determination
surement, the calorimeter system is calibrated af- of the thermal capacity may require performance
ter it is initially placed in service, after service jobs, of several measurements. Using various statistical
after parts are replaced and at specific time inter- criteria the average value is calculated and is used
vals. During calibration, the heat capacity of the as the thermal capacity for subsequent determina-
calorimeter system is redetermined. tions of calorific values.
Regular calibration is absolutely essential to For more detailed information on calibration
obtain accurate measurements! please see the relevant standards. If the IKA®
For this purpose, a specific quantity of a reference C 6000 global standards/isoperibol is operated
substance undergoes combustion in the IKA® with several different decomposition vessels, you
C6000 global standards/isoperibol under the con- will need to determine the heat capacity of the
ditions of the experiment. Since the gross calorific system for each decomposition vessel. The parts
value of the reference substance is known, it is of each decomposition vessel must then not be
possible after combustion has occurred to calcula- swapped with parts from other vessels.
te the heat capacity based on the increase in tem- In addition the thermal capacity depends to a
perature of the calorimeter system. small extent on the measurement procedure used.
The reference substance for calorimetry on an The thermal capacity determined for each measu-
international level is benzoic acid of the National rement procedure that is used.
Bureau of Standards (NBS Standard Sample 39 J)
with a guaranteed gross calorific value.
Instructions on calibration
Ensure that calibration is carried out under the For determination of calorific values the increase
same conditions as the subsequent tests. If sub- in temperature must be about as great as for the
stances are used in the decomposition vessel in calibration (e.g.: 2 tablets = approx. 1 g benzoic
combustion tests (e.g. distilled water or solutions), acid =˜ 3 K). The optimum sample quantity must
you must use exactly the same amount of this de determined by several trials where necessary.
substance for calibration.
26
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Preparing measurements
The term „measurements“ below refers to both the section „Working with the device“ and „Set-
the measurements to calibrate the calorimeter tings“), whilst preparation and performance make
system (calibration measurements) and the actual virtually no difference.
measurements for determining the calorific value.
The difference lies mainly in the evaluation (see
The following preparations must be performed of the calibration (max. extra energy: 40,000
in order to prepare the system to take a J). Failure to observe these instructions could
measurement: result in damage to the decomposition vessel.
1.With the decomposition vessel open, attach a If the maximum energy input is exceeded, we
cotton thread to the centre of the ignition wire recommend that the calorimeter is sent back
using a loop. for repair.
2. Weigh out the substance directly into the
crucible with an accuracy of 0.1 mg. If necessary When working with unknown substances, at
put some distilled water or a solution into the first select only very small weighted samples
decomposition vessel. (approx. 0.25 g) to determine the energy
The maximum acceptable weight of the sample potential. If you are burning unknown samples,
that is added is restricted to a value of 5 g. leave the room or keep well away from the
calorimeter.
27
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Click on the necessary figures and the decimal
point, and press OK to confirm the input.
Simulation
In some circumstances it may be helpful to check
some calorific value tests or to calculate possi-
ble test results without actually performing the
combustion test. This is particularly useful when
a calibration has been carried out instead of a ca-
lorific value determination or vice versa. This can
be corrected by simulation using the increase in
temperature from the wrongly interpreted mea-
surement. The decomposition vessel used can be
selected after activating the simulation.
28
Working with the IKA® C 6000 global standards/isoperibol calorimeter
You can input values between 0 and 20,000
Joules for „External energy 2“. You can also select
specific types of combustion aids from the list.
Simulated measurement:
If the measurement is marked as simulation, the
increase in temperature can be set by the user.
This means that the results can be verified later.
29
Working with the IKA® C 6000 global standards/isoperibol calorimeter
After the preparation for measurement, a mes-
sage appears requiring secure closure of the de-
composition vessel, despite there being no de-
composition vessel hung in the calorimeter cover.
You should acknowledge the message when you
have hung the decomposition vessel in the calori-
meter cover. If you accidentally press the „Start“
button before you have hung a decomposition
vessel in the calorimeter you will receive an error
message when you close the calorimeter cover.
30
Working with the IKA® C 6000 global standards/isoperibol calorimeter
The screen switches to the „Device“ tab.
31
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Evaluation
32
Working with the IKA® C 6000 global standards/isoperibol calorimeter
Menu
33
Menu
Library
34
Menu
Alternatively you can use the actions provided by
the menu as described above.
IKA® C 6000 global standards IKA® C 6000 isoperibol You can select the function of the IKA® C 6000
global standards/isoperibol from a list.
35
Menu
If you wish to change the function for subsequent
measurements, click on the „Change“ button to
start the system check for the new function.
Alternatively you can select a decomposition ves-
sel from the updated list of decomposition ves-
sels.
„Calibration“ tab
„Statistics“ tab
36
Menu
„Check chart“ tab
37
Menu
New decomposition vessel: click on the „New
decomposition vessel“ button to assign a new
decomposition vessel to the calorimeter. Place
the new decomposition vessel over the sensor
face. The RFID tag is detected and displayed in
the „RFID field (automatic decomposition vessel
detection“. Click on the „Serial number“ field and
enter the engraved serial number for the new
decomposition vessel. Finally click on the „Add“
button.
Please note that the addition of a new de-
composition vessel cannot be undone.
Other settings
Evaluation
„Evaluation“ tab
38
Menu
Select from the list:
Measurement
„Measurement“ tab
39
Other Settings
Load parameters: Some parameters from the No venting: The venting of the decomposition
previous measurement (Name, User, Properties, vessel after measurement is skipped in order to
ignition and combustion aid) can be retained facilitate determination of the products of com-
when preparing for a new measurement. bustion.
Restart: If a measurement is cancelled prior to Water supply line port: The calorimeter is ope-
ignition, after rectifying the cause of the cancel- rated using a water supply; the internal tempe-
lation you can restart the measurement without rature regulation parameters must be adjusted
having to prepare a new measurement. accordingly.
Ignition aids
Ignition aids:
Select an ignition aid from the list:
40
Other Settings
Combustion aid
„Combustion aids“ tab
Balance
„Balance“ tab
41
Other Settings
Printer
„Printer“ tab
Network printer
When you have selected a network printer you
must then input the network address of the prin-
ter. In addition the C 6000 must be connected to
the company‘s network.
Serial printer
A serial printer can be connected to PC port of
the C 6000. This printer allows printing of the se-
quential record of the measurements. No other
printing operations can be performed with this
printer. We recommend the IKA® C 1.50 printer
with the serial settings 9600-8-N-1.
Other
„Other“ tab
Language:
You can select the language from a list.
The default language is English. The next start of
the device makes the change of language effec-
tive.
42
Other Settings
Speaker:
Activation of the speakers.
43
Other Settings
Help ans servicing system
Help
You can activate and display the „Help“ tab at
any time to obtain detailed information on the
current status and available actions for the calori-
meter. Click on either the „Help“ button in the
information field or on the „Help“ menu item and
switch to the „Help“ tab. The „Hardware details“
and „Servicing“ tabs are also displayed as well as
the „Help“ tab.
Maintenance
Depending on the current status and the infor-
mation obtained you can perform various actions
using the buttons in the „Servicing“ tab.
Venting:
The decomposition vessel can be vented manu-
ally. In addition this menu item allows the gasket
on the filling head to be changed.
44
Help and servicing system
Empty:
The inner vessel can be emptied manually.
Stirrer:
Here the operation of the stirrer can be tested.
After the start the stirrer speed is displayed.
Cooling water:
After the start the current cooling water tempera-
ture at the entry into the calorimeter is displayed.
Cover up/down:
The cover can be opened and closed manually.
RFID:
After the start the decomposition vessel detec-
tion is activated and the RFID code of the decom-
position vessel can be read.
Hardware details
In addition you can switch to the „Hardware de-
tails“ tab.
This tab shows you all the information about the
digital inputs and outputs, the temperature va-
lues on all the measurement channels, various
counters and statuses of accessories. You can-
not make any changes here. The information
displayed can be forwarded to Service Engineers
who have access to various settings.
Info
Here you can call up important information for
servicing purposes:
- Serial number of the calorimeter
- Software version
- PCB* number
- PCB* works number
- Number of ignitions
45
Help and servicing system
Displaying/hiding the sample rack
46
Displaying/hiding the sample rack
CAUTION: Before each weighing and transfer of
values from the balance, the “TARE”
key needs to be pressed.
47
Displaying/hiding the sample rack
You can prepare a maximum of 12 measurements In serious cases (such as accidental removal of
in the sample rack, and process them in any or- crucibles whilst the calorimeter is switched off),
der. The assignment remains saved even when the click on the „Reset sample rack“ button. This
IKA® C 6000 global standards/isoperibol calori- deactivates the sample rack. Remove all the cruci-
meter is switched off. If a crucible unsuitable for bles still standing in the sample rack. The measu-
the specified procedure is set or taken out, a mes- rements for them still remain displayed in the list
sage appears and the action must be reversed. but can no longer be used. After this you can once
Caution: if you change the assignment of the again click on „Use sample rack“.
sample rack whilst the IKA® C 6000 global stan-
dards/isoperibol calorimeter is switched off you When the IKA® C 6000 global standards/isope-
must discard all samples! ribol calorimeter is restarted the last rack assign-
ment is saved and can continue to be used.
Cleaning
Cleaning the system
After the result has been recorded, you can take tion crucible (inside and out!) after each combus-
out the decomposition vessel, open it and clean it. tion test.
If you suspect that the combustion sample, the
combustion gases produced or the combustion In most cases all that is necessary is to remove
residue could be harmful to health, wear perso- condensate from the inner walls of the vessel and
nal protective equipment (e.g. protective gloves, the internal fittings. It is sufficient to thoroughly
breathing masks) when handling these materials. wipe the parts with an absorbent, non-fibrous
Harmful or polluting combustion residue must be cloth.
disposed of as hazardous waste. Express reference If the decomposition vessel cannot be cleaned in
is made to the applicable regulations. the above way (e.g. due to baking, pitting, corro-
sion etc.), please contact Technical Service.
In order to obtain accurate measurements it is
essential that the decomposition vessel is clean The combustion residue in the crucible, e.g. soot
and dry. Impurities alter the heat capacity of the or ashes, should also be wiped away with an ab-
decomposition vessel and thus cause inaccurate sorbent non-fibrous cloth.
measuring results. It is important to thoroughly
clean the inner walls of the vessel, the internal fit-
tings (brackets, electrodes etc.) and the combus-
Servicing
Check the filter every week or according to expe- Do not use distilled or demineralized water
rience. Over time the filter becomes clogged with (increased risk of corrosion)! Fill the cooler
sludge thereby causing a reduction in the cooling according to the cooler operating instructions. is
water flow rate. recommended in drinking tap water quality. Mix
in (max. 1 ml for 4-5 l of water) of the supplied
water additive. Thus, the durability of the water is
improved.
48
Displaying/hiding the sample rack
Cleaning
• Switch the device off. • Use a suitable brush to clean the sieve inside
• Switch the cooling water supply off (switch off and out.
the condenser, clock the water shut-off valve). • Place the sieve back in the filter.
• Disconnect the hoses from the device. • Screw the filter casing on again finger-tight.
• Have an absorbent cloth ready to hand. • Reconnect the hoses to the device (see also the
• Turn the filter casing anticlockwise, some water section „Commissioning“).
will escape. wipe up the water with the cloth. • Switch the cooling water supply on again.
• Pull out the sieve. • Switch the device on again.
Troubleshooting
49
Cleaning
In certain exceptional cases the fault may pre-
vent the calorimeter being available for measu-
rements.
50
Troubleshooting
Fault rectification
51
Troubleshooting
Display Description What should be done?
What happens next?
No increase in temperature after This error message is generated, Acknowledge the error message
ignition. if the increase in temperature to revert to the „Wait“ message.
has not achieved the specified The sample is combusted.
value within the first minute af- The weighted sample of the
ter ignition. sample may be insufficient.
The calorific value of the sample
is too small, use a combustion
aid.
The oxygen pressure is insuffici-
ent
The stirrer is not working.
52
Troubleshooting
Display Description What should be done?
What happens next?
Water not filling OK. The system could not completely Acknowledge the error message
fill the inner vessel with to revert to the „Wait“ message.
water completely within the spe- Water level in the condenser too
cified period of time. low.
Water flow rate insufficient.
Defect at the water sensor. The water sensor shows comple- Acknowledge the error message
tely full within a very short time. to revert to the „Wait“ message.
Check whether a drip is handing
from the water sensor.
Blow out the recess around the
water sensor.
Rfid ID of the new decompositi- This error message is triggered Acknowledge the error message
on vessel not accepted. by the dialogue „New decom- to continue the dialogue.
position vessel“ if you attempt Use a different Rfid ID for this de-
to register a new decomposition composition vessel.
vessel at the C6000 using an Rfid Contact IKA® Customer Service.
ID that has already been used.
xxxxxxxxxxx : This Rfid ID cannot The Rfid value detected does not Acknowledge the error message
be assigned match any of the decomposition to revert to the „Prepared“ mes-
vessel registered at the C 6000. sage.
Check whether the vessels have
been mixed up.
Check whether a misleading Rfid
is stated anywhere.
Register this decomposition ves-
sel at the C 6000.
Converter alarm High-precision temperature Acknowledge the error message
measurement is one of the core in order to switch to the „System
functionalities of the calorimeter. Check“ status.
Any error message regarding the Press the „Restart“ button“.
temperature recording brings The temperature converter is re-
the current measurement to an set and the system test starts.
end and demands a system test. On successful completion the
Further work using the calorime- status switches to „Wait“
ter can be performed only once If the system test was unsuccess-
the system test has been com- ful, switch the C 6000 off and on
pleted successfully. again.
If the system test is unsuccessful
again, please contact IKA® Cus-
tomer Service.
53
Troubleshooting
Display Description What should be done?
What happens next?
Controller alarm The reliable regulation of the Acknowledge the error message
outer vessel is a major precondi- in order to switch to the „System
tion for good quality measured Check“ status.
values. Any error message from Press the „Restart“ button“.
the controller brings the current The temperature converter and
measurement to an end and de- the controller are reset and the
mands a system test. system test starts.
Further work using the calorime- On successful completion the
ter can be performed only once status switches to „Wait“
the system test has been com- If the system test was unsuccess-
pleted successfully. ful, switch the C 6000 off and on
again.
If the system test is unsuccessful
again, please contact IKA® Cus-
tomer Service.
54
Troubleshooting
Checks
55
Troubleshooting
Accessories and consumables
Accessories
Consumables
56
Accessories and consumables
Technical data
IKA® C 6000 global standards
57
Technical data
Evaluation to ASTM D5865 ......................................................................................................................................yes
Evaluation to ASTM E711 .................................................................................. .....................................................yes
Evaluation to ISO 1928 ............................................................................................................................................yes
Evaluation to BG T213 .............................................................................................................................................yes
Width ............................................................................................................mm ................................................ 500
Depth ............................................................................................................mm ................................................. 450
Height ...........................................................................................................mm ................................................. 425
Weight ........................................................................................................... kg .................................................... 29
Permissible ambient temperature min. ............................................................. °C .................................................... 20
Permissible ambient temperature max. ............................................................ °C .................................................... 25
Perm. humidity rel. .......................................................................................... % ..................................................... 80
Protection to DIN EN 60529 ..................................................................................................................................IP 20
RS 232 interface ......................................................................................................................................................yes
USB interface ...........................................................................................................................................................yes
Rated voltage ...................................................................................................V .......................................... 220 - 240
Rated voltage ...................................................................................................V .......................................... 100 - 120
Frequence .......................................................................................................Hz ............................................... 50/60
Power consumption ........................................................................................ W................................................. 2000
Fuses (220-240 V) .......................................................................................................................................... 2x 6.25 A
Fuses (100-120 V) .......................................................................................................................................... 2x 12.5 A
Perm. on time ...............................................................................................................................continuous operation
Protection class ...........................................................................................................................................................III
Overvoltage category .................................................................................................................................................. 2
Contamination level .....................................................................................................................................................II
Operation at a terrestrial altitude ........................................................................................... max. 2000 above sea level
58
Technical data
IKA® C 6000 isoperibol
59
Technical data
Evaluation to ASTM D5865 ......................................................................................................................................yes
Evaluation to ASTM E711 .................................................................................. .....................................................yes
Evaluation to ISO 1928 ............................................................................................................................................yes
Evaluation to BG T213 .............................................................................................................................................yes
Width ............................................................................................................mm ................................................ 500
Depth ............................................................................................................mm ................................................. 450
Height ...........................................................................................................mm ................................................. 425
Weight ........................................................................................................... kg .................................................... 29
Permissible ambient temperature min. ............................................................. °C .................................................... 20
Permissible ambient temperature max. ............................................................ °C .................................................... 25
Perm. humidity rel. .......................................................................................... % ..................................................... 80
Protection to DIN EN 60529 ..................................................................................................................................IP 20
RS 232 interface ......................................................................................................................................................yes
USB interface ...........................................................................................................................................................yes
Rated voltage ...................................................................................................V .......................................... 220 - 240
Rated voltage ...................................................................................................V .......................................... 100 - 120
Frequence .......................................................................................................Hz ............................................... 50/60
Power consumption ........................................................................................ W................................................. 2000
Fuses (220-240 V) .......................................................................................................................................... 2x 6.25 A
Fuses (100-120 V) .......................................................................................................................................... 2x 12.5 A
Perm. on time ...............................................................................................................................continuous operation
Protection class ...........................................................................................................................................................III
Overvoltage category .................................................................................................................................................. 2
Contamination level .....................................................................................................................................................II
Operation at a terrestrial altitude ........................................................................................... max. 2000 above sea level
60
Technical data
IKA® - Werke
GmbH & Co.KG
Janke & Kunkel-Str. 10
D-79219 Staufen
Tel. +49 7633 831-0
Fax +49 7633 831-98
sales@ika.de
www.ika.com *20005022*
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