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Recycling of Construction and Demolition
Recycling of Construction and Demolition
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Abstract
Building activity is currently demanding remarkable amounts of inert materials (such as gravel and sand) that are usually pro-
vided by alluvial sediments. The EU directives and Italian Legislation are encouraging the re-use of construction and demolition
waste provided by continuous urban redevelopment. The re-utilisation of building waste is a relatively new issue for Italy: unfor-
tunately the employment of recycled inert materials is still limited to general bulk and drainage fills, while a more complete re-
eval- uation is generally hampered by the lack of suitable recycling plants. In this paper, chemical–mineralogical characterization of
recycled inert materials was carried out after preliminary crushing and grain-size sorting. XRF and XRD analysis of the
different grain-size classes allowed us to recognise particular granulometric classes that can be re-utilised as first-order material in the
building activity. Specifically, the presented chemical–mineralogical appraisal indicates that the recycled grain-size fraction 0.6–
0.125 mm could be directly re-employed in the preparation of new mortar and concrete, while finer fractions could be considered
as compo- nents for industrial processing in the preparation of cements and bricks/tiles.
© 2004 Elsevier Ltd. All rights reserved.
0956-053X/$ - see front matter © 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.wasman.2004.09.005
15 G. Bianchini et al. / Waste Management 25 (2005) 149–159
0
In order to improve this situation greater attention two from the masses that had been crushed and sorted
should be paid to on-site sorting, as emphasised by (MD1-Feb, FN1-Feb); during September one sample
Poon (1997) and Poon et al. (2001). Accordingly, was collected from the first mass (TQ3-Sept) and some
through a grain-size sorting, we studied the C&D waste others from the sorted fractions (MD2-Sept, MD3-Sept,
sampled in a landfill in Ferrara (NE Italy) during two FN2-Sept). A brief description of these samples is pro-
different periods (February and September 1997). vided in Table 1, where the relative proportion of the
The different grain-size fractions were investigated constituting components is reported. The relatively high
through X-ray fluorescence (XRF) and X-ray diffrac- amount of brick fragments is an intrinsic peculiarity of
tometry (XRD) analyses to evaluate their chemical Ferrara, typically characterised by ‘‘brick and mortars’’
and mineralogical composition, providing data that as the dominant building technique.
should be considered in order to develop correct recy-
cling strategies.
3. Methods
2. C&D plant in Ferrara – sampling approach Each sample was subsequently ground and sieved in
laboratory, obtaining the following grain-size fractions,
Sampling was performed in two different periods classified according to the Wentworth (1922) size limits
(February and September 1997) to evaluate possible and terminology:
temporal variations in the composition of the deposited
materials (Alberti, 1998). >4 mm,
In the investigated C&D plant the inert material is di- 4–2 mm (fine gravel), 2–
vided in two different masses: 0.6 mm (coarse sand),
0.6–0.125 mm (medium sand), 0.125–
● The first consists of the original raw material arriving 0.075 mm (fine sand),
at the landfill (called TQ), and appears characterised <0.075 mm.
by extremely variable grain-size and composition
(bricks and terracotta, concrete, asphalt) processed The amount of material (wt%) obtained from each
by a preliminary separation of undesired material sample after laboratory grinding and sieving is reported
(plastic, metal, wood, paper). in Table 2 and Fig. 1.
● The second consists of material crushed and further XRF analysis was carried out (utilising a Philips
divided in three different grain size classes: 80–40 PW1400 spectrometer) on the different grain-size frac-
mm, 40–10 mm (hereafter named MD), <10 mm tions of each sample, to investigate their chemical com-
(hereafter named FN). positions in terms of major element (SiO2, TiO2, Al2O3,
Fe2O3, MnO, MgO, CaO, Na2O, K2O, P2O5 expressed
During February two samples were collected from in wt%) and trace element (Pb, Zn, Ni, Co, Cr, V, Th,
the first mass of material (TQ1-Feb, TQ2-Feb), and expressed in parts per million) components.
Table 1
Average composition of construction and demolition waste materials in a Ferrara landfill
Components TQ1-Feb TQ2-Feb MD1-Feb FN1-Feb
First sampling – february
Bricks and terracotta materials 45% 30% 50% 45%
Concrete 20% 40% 35% 40%
Wood 3% 2%
Metals 4% 5%
Plastic, paper and rubber 2% 1%
Asphalt 2% 5%
Incoherent fine materials from mortars and concretes 26% 20% 10% 15%
Components TQ3-Sept MD2-Sept MD3-Sept FN2-Sept
Second sampling – september
Bricks and terracotta materials 35% 47% 48% 45%
Concrete 40% 35% 32% 45%
Wood 2%
Metals 2%
Plastic, paper and rubber 1%
Asphalt 5% 3% 5%
Incoherent fine materials from mortars and concretes 15% 15% 15% 10%
G. Bianchini et al. / Waste Management 25 (2005) 149–159 151
Table 2
Result of laboratory grinding and sieving: wt% of the different grain-size fractions of each sample
Grain-size (mm) TQ1-Feb TQ2-Feb MD1-Feb FN1-Feb TQ3-Sept MD3-Sept MD2-Sept FN2-Sept
>4 33.6 34.6 63.0 13.5 20.8 35.4 24.1 13.9
4–2 Fine gravel 13.2 9.3 7.4 10.4 12.2 14.6 10.7 11.4
2–0.6 Coarse sand 16.3 16.2 8.8 28.2 18.4 15.5 21.8 23.3
0.6–0.125 Medium sand 30.8 27.4 15.0 41.2 40.9 25.8 36.9 44.5
0.125–0.075 Fine sand 2.8 6.0 3.1 3.3 5.5 4.9 4.3 4.1
<0.075 3.3 6.4 2.6 3.4 2.2 3.8 2.1 2.8
Total 100 100 100 100 100 100 100 100
70
50
40
Wt
30
20
10
0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm
70
September TQ 3-Sept
60
MD 3-Sept
MD 2-Sept FN2-Sept
50
40
Wt
30
20
10
0
>4 mm Fine Gravel CoarseSand Medium Sand Fine Sand <0,075 mm
Fig. 1. Result of laboratory grinding and sieving: wt% distribution of the different grain-size fractions of each sample.
Table 3
XRD mineralogical investigation of different grain-size fractions of samples TQ1, TQ3, MD3, FN1
Mineralogical phases >4 mm 4–2 mm 2–0.6 mm 0.6–0.125 mm 0.125–0.075 mm <0.075 mm
TQ1
Qz *** *** *** **** **** ****
Feld * * * ** * *
Cal *** *** *** ** ** **
Dol **** *** *** ** ** **
Phyll * * * * ** **
Wo + Ghl * * * * * *
TQ3
Qz **** **** **** **** **** ***
Feld * * * ** ** *
Cal *** ** ** ** ** **
Dol *** ** ** ** ** **
Phyll * * * * ** **
Wo + Ghl * * * * * *
MD3
Qz *** *** **** **** **** ***
Feld * * * ** * *
Cal *** *** *** ** *** ***
Dol *** *** *** ** ** **
Phyll * * * ** ** **
Wo + Ghl * * * * * *
FN1
Qz **** **** **** **** **** ***
Feld * * * ** * *
Cal *** *** *** ** ** **
Dol *** *** *** ** ** **
Phyll * * * ** ** **
Wo + Ghl * * * * * *
Mineral abbreviations: Qz, quartz; Calc, calcite; Dol, dolomite; Feld, feldspars; Phyll, phyllosilicates; Wo, wollastonite; Ghl, gehlenite. ****, very
abundant; ***, abundant; **, scarce; *, traces.
Fig. 2. Selected XRD patterns of medium sand fractions (0.6–0.125 mm). Abbreviations: Qz, quartz; Feld, feldspar; Calc, calcite; Dol, dolomite; Chl,
chlorite; Mu, muscovite/illite; Wo, wollastonite.
Table 4
Major (wt%) and trace elements (ppm) concentration of the different grain-size fractions of each sample
mm >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075 >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075
gravel Coarse Medium Fine sand gravel Coarse Medium Fine sand
sand sand sand sand
TQ1-Feb TQ2-Feb
TQ1 A TQ1 B TQ1 C TQ1 D TQ1E TQ1 F TQ2 A TQ2 B TQ2 C TQ2 D TQ2 E TQ2 F
SiO2 38.57 34.01 47.32 60.20 39.96 36.64 30.99 25.15 37.18 57.13 46.51 40.34
TiO2 0.29 0.24 0.28 0.30 0.41 0.42 0.16 0.17 0.24 0.30 0.51 0.50
Al2O3 7.26 6.04 7.64 8.75 8.39 8.60 5.55 4.50 6.51 8.55 9.07 8.93
Fe2O3 2.87 2.94 2.95 2.82 3.72 3.86 1.82 1.43 2.09 2.66 3.68 3.68
MnO 0.11 0.14 0.12 0.10 0.14 0.14 0.07 0.06 0.08 0.09 0.12 0.12
MgO 5.27 5.09 3.75 2.78 2.91 3.14 7.71 8.97 6.12 3.37 3.81 4.21
CaO 21.74 23.96 17.64 11.60 20.76 22.04 23.32 26.52 21.57 12.61 16.67 19.15
Na2O 0.86 0.71 1.08 1.53 0.92 0.82 0.96 0.55 0.93 1.48 1.23 1.09
1
Th 6 3 5 5 6 7 4 2 3 8 6 11
1 G. Bianchini et al. / Waste Management 25 (2005) 149– (continued on next page)
Table 4 (continued)
1
mm >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075 >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075
gravel Coarse Medium Fine sand gravel Coarse Medium Fine sand
sand sand sand sand
MD1-Feb FN1-Feb
MD1 A MD1 B MD1 C MD1 D MD1 E MD1 F FN1 A FN1 B FN1 C FN1 D FN1 E FN1 F
SiO2 42.95 45.71 49.15 53.60 45.66 42.41 37.45 41.25 49.84 59.56 50.41 48.46
TiO2 0.37 0.49 0.47 0.42 0.52 0.54 0.32 0.35 0.42 0.38 0.55 0.57
Al2O3 8.77 11.27 10.96 10.11 10.12 10.31 7.35 8.42 9.86 9.59 10.32 10.56
Fe2O3 3.58 4.32 4.25 3.63 4.22 4.48 3.09 3.41 3.88 3.30 4.24 4.28
MnO 0.12 0.12 0.12 0.11 0.12 0.13 0.11 0.11 0.11 0.10 0.12 0.12
MgO 4.63 4.22 3.95 3.31 3.45 3.60 4.99 4.84 3.59 3.00 3.52 3.73
CaO 19.24 15.39 14.60 13.97 16.87 18.01 22.47 18.89 14.44 10.65 13.95 14.47
Na2O 1.06 0.91 1.03 1.27 1.03 0.90 0.85 0.92 1.11 1.50 1.23 1.17
K2O 1.60 2.04 2.04 2.00 1.84 1.88 1.24 1.49 1.83 1.89 1.81 1.80
50
Wt
SiO2
40
30
CaO
20
10
Al2O3
0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm
Fe2O3
60
SiO2
40
MD1-Feb
MD2-Sept MD3-Sept
Wt
30
20 CaO
Al2O3 Fe2O3
10
0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm
70
FN1-Feb
Variations in the FN samples
60
FN2-Sept
50
SiO2
40
Wt
30
20 CaO
Al2O3 Fe2O3
10
0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm
Fig. 3. Diagrams reporting SiO2, CaO, Al2O3, Fe2O3 variations in the grain-size fractions of each sample. Samples grouped according to the
collecting strategy: TQ (a) represents original raw material arriving at the landfill. MD (b) and FN (c) represent material after ‘‘in situ’’ crushing and
sorting (MD = 4–1 cm; FN = <1 cm).
quantitative determination of the mineral abundance, XRF chemical composition of the separated fractions
the relative heights of the different peaks suggest that obtained from the starting samples is shown in Table 4
quartz is more abundant in the sand fractions, and phyl- and Fig. 3, highlighting compositional variations
losilicates, such as illite/muscovite and chlorite tend to induced by the sorting process. It can be observed
increase in the fraction characterised by finer grain-size. that, in all the investigated samples, a peak of SiO2
1 G. Bianchini et al. / Waste Management 25 (2005) 149–
Euclidean distance
18
15
12
Dissimilar
MD
TQ
Q2
Q1
TQ
Q1
TQ
TQ
TQ
2C
FN
FN
FN
Q2
1A
1A
3A
D2
N2
Q3
2B
D1
D2
D3
2D
1D
2E
2B
T
M
M
F
T
T
A
D
Fig. 4. Cluster analysis dendrogram highlighting ‘‘medium sands’’ (labels ending with D) as a quite homogeneous group. ‘‘Fine sands’’ and fraction
<0.075 mm (labels ending with E and F, respectively) also seem to be homogeneous groups.
concentration characterises the medium sands (0.6–0.125 The content of hazardous elements, such as the tran-
mm) fraction. An antithetic behaviour is shown by CaO, sition metals of these recycled inert samples, is compara-
characterised by a negative peak corresponding to the ble to or even lower than that recorded in the natural
medium sand fraction. On the other hand, Al 2O3 and sands (Fig. 5). These elements are not associated with
Fe2O3 contents within each sample appear roughly con- meta-stable phases, as they are plausibly concentrated
stant, regardless of the considered grain-size fraction. within the clay fraction. This suggests, in turn, that these
Transition metals such as Ni, Co, Cr, V, Zn, Pb tend harmful elements cannot be easily leached and released
to increase in the finer fraction, as they are plausibly in solution (this statement should be verified with proper
trapped by clay minerals that are more abundant in leaching tests as proposed by Tra¨nkler et al., 1996
the <0.075 mm fraction. and Wahlstro¨ m et al., 2000).
Statistical evaluation of these chemical data through Chemical analyses of finer fractions (0.125–0.075
a cluster analysis shows that hierarchical grouping is mm; <0.075 mm) are also quite homogeneous and,
based on grain-size class; this approach is useful to re- if calculated on anhydrous basis, reveal a comparative
duce the multi-dimensionality of the data to two- enrichment in Al2O3. This suggests that these fractions
dimen- sional data that can be easily visualized and could be employed as a raw material component in
plotted, and to highlight similarities between different cement preparation. To test this hypothesis, chemical
samples. In particular, Euclidean distance-cluster compositions of the 0.125–0.075 mm and <0.075 mm
analysis demon- strates that sorting and sieving leads to fractions have been included in the phase diagram
a progressive homogenisation (Fig. 4). for the system CaO–Al2O3–SiO2, in which components
Considering the different grain-size fractions, it can that make up cements are easily represented (Fig. 6).
be envisaged that the medium sands (0.6–0.125 mm) It has to be noted that suitable composition for the
repre- sent a homogeneous group, showing analogies cement preparation, enclosed in the sub-triangle C 3S,
with nat- ural sediments of comparable grain-size. In C2S, C3A (Manning, 1995), could be obtained by
particular, if compared with natural sands from the blending ~40% of the considered recycled inert mate-
Ferrara area (Fig. 5), these recycled inert materials are rials with ~60% of lime. The same C&D fine-fractions
richer in CaO and poorer in Al2O3–K2O. This simply could also be considered by the ceramic industry –
means that the 0.6– although not matching the starting requirements for
0.125 mm fraction of the recycled inert samples preparation of bricks and tiles – to provide compo-
contains more carbonate and/or more calcium-bearing nents for compositional corrections of other raw
alumin- ium–iron hydroxides and hydrous silicates, and materials (Fig. 7).
less clay minerals than the natural sands of the area.
G. Bianchini et al. / Waste Management 25 (2005) 149– 1
12,5
120
12 Ni (ppm) 110
Al 2O3 (wt %)
100
11,5
90
11
80
10,5 70
10 60
50
9,5
40
9 30
20 18
14
16
12
14
10
12
8
10 6
8
4
5,0
150
Fe2O3 (wt %) Cr (ppm)
4,5 140
130
4,0
120
110
3,5
100
3,0
90
2,5 80
2,5 9
2,4 K2O (wt %) 8
2,4 7
2,3 6
2,3 5
2,2 4
2,2 3
Th (ppm)
2,1 2
2,1 1
2,0 0
60 62 64 66 68 60 62 64 66 68
Fig. 5. Binary diagrams of Al2O3 (wt%), CaO (wt%), Fe2O3 (wt%), K2O (wt%), Ni (ppm), Co (ppm), Cr (ppm), Th (ppm) vs. SiO 2 in which the
recycled inert material with grain-size between 0.6 and 0.125 mm is compared with natural sands of the Ferrara area (unpublished authors' data).
Symbols: ¤, recycled inert material with grain-size between 0.6 and 0.125 mm; h, natural sandy sediments.
1 G. Bianchini et al. / Waste Management 25 (2005) 149–