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Waste Management 25 (2005) 149–159

www.elsevier.com/locate/wasman

Recycling of construction and demolition waste materials:


a chemical–mineralogical appraisal
G. Bianchini *, E. Marrocchino, R. Tassinari, C. Vaccaro
Department of Earth Sciences, University of Ferrara, Corso Ercole I D'Este n.32, 44100 Ferrara, Italy

Accepted 7 September 2004

Abstract

Building activity is currently demanding remarkable amounts of inert materials (such as gravel and sand) that are usually pro-
vided by alluvial sediments. The EU directives and Italian Legislation are encouraging the re-use of construction and demolition
waste provided by continuous urban redevelopment. The re-utilisation of building waste is a relatively new issue for Italy: unfor-
tunately the employment of recycled inert materials is still limited to general bulk and drainage fills, while a more complete re-
eval- uation is generally hampered by the lack of suitable recycling plants. In this paper, chemical–mineralogical characterization of
recycled inert materials was carried out after preliminary crushing and grain-size sorting. XRF and XRD analysis of the
different grain-size classes allowed us to recognise particular granulometric classes that can be re-utilised as first-order material in the
building activity. Specifically, the presented chemical–mineralogical appraisal indicates that the recycled grain-size fraction 0.6–
0.125 mm could be directly re-employed in the preparation of new mortar and concrete, while finer fractions could be considered
as compo- nents for industrial processing in the preparation of cements and bricks/tiles.
© 2004 Elsevier Ltd. All rights reserved.

1. Introduction For these reasons, the Italian Legislation is encourag-


ing the re-use of construction and demolition waste
Building activity is currently demanding remarkable (hereafter named C&D as proposed by Poon et al.,
amounts of inert materials (such as gravel and sand) 2001) provided by continuous urban redevelopment,
that are usually provided by alluvial sediments. The an approach which must be promoted in order to face
direct quarrying of sediments from rivers modifies river- the pressing landfill shortage problem.
profiles and their equilibrium, and is consequently The use of recycled aggregates is also promoted by
forbidden by law. At the same time, excavation of the EU which, in the framework of an environmental
palaeo-river depos- its could also induce environmental protection and waste management policy, has provided
problems, as the hydrological and hydrogeological guidelines for common strategies for a correct re-use
framework of the area is often modified. of C&D (DG ENV. E.3, 2000).
Quarrying inert materials from rocky formations in Some EU countries (Germany, UK, Netherlands) have
hilly/mountainous areas is also perceived as dangerous already developed a suitable program of building waste
for the environment, as it alters the landscape and recycling, while in others (such as Italy, France, Spain)
potentially triggers stability problems. the amount of recycled inert material is still limited,
and does not exceed 10% (Corinaldesi, 2002; Bressi,
2003).
As concerns Italy, re-utilisation of C&D materials is
*
Corresponding author. Tel.: +39 532 293740; fax: +39 532 210161. hampered by the scarcity of suitable plants for size
E-mail address: gbianch@libero.it (G. Bianchini).
reduction and sorting of waste material, and its
employ- ment is limited to general bulk and drainage
fills.

0956-053X/$ - see front matter © 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.wasman.2004.09.005
15 G. Bianchini et al. / Waste Management 25 (2005) 149–159
0
In order to improve this situation greater attention two from the masses that had been crushed and sorted
should be paid to on-site sorting, as emphasised by (MD1-Feb, FN1-Feb); during September one sample
Poon (1997) and Poon et al. (2001). Accordingly, was collected from the first mass (TQ3-Sept) and some
through a grain-size sorting, we studied the C&D waste others from the sorted fractions (MD2-Sept, MD3-Sept,
sampled in a landfill in Ferrara (NE Italy) during two FN2-Sept). A brief description of these samples is pro-
different periods (February and September 1997). vided in Table 1, where the relative proportion of the
The different grain-size fractions were investigated constituting components is reported. The relatively high
through X-ray fluorescence (XRF) and X-ray diffrac- amount of brick fragments is an intrinsic peculiarity of
tometry (XRD) analyses to evaluate their chemical Ferrara, typically characterised by ‘‘brick and mortars’’
and mineralogical composition, providing data that as the dominant building technique.
should be considered in order to develop correct recy-
cling strategies.
3. Methods

2. C&D plant in Ferrara – sampling approach Each sample was subsequently ground and sieved in
laboratory, obtaining the following grain-size fractions,
Sampling was performed in two different periods classified according to the Wentworth (1922) size limits
(February and September 1997) to evaluate possible and terminology:
temporal variations in the composition of the deposited
materials (Alberti, 1998). >4 mm,
In the investigated C&D plant the inert material is di- 4–2 mm (fine gravel), 2–
vided in two different masses: 0.6 mm (coarse sand),
0.6–0.125 mm (medium sand), 0.125–
● The first consists of the original raw material arriving 0.075 mm (fine sand),
at the landfill (called TQ), and appears characterised <0.075 mm.
by extremely variable grain-size and composition
(bricks and terracotta, concrete, asphalt) processed The amount of material (wt%) obtained from each
by a preliminary separation of undesired material sample after laboratory grinding and sieving is reported
(plastic, metal, wood, paper). in Table 2 and Fig. 1.
● The second consists of material crushed and further XRF analysis was carried out (utilising a Philips
divided in three different grain size classes: 80–40 PW1400 spectrometer) on the different grain-size frac-
mm, 40–10 mm (hereafter named MD), <10 mm tions of each sample, to investigate their chemical com-
(hereafter named FN). positions in terms of major element (SiO2, TiO2, Al2O3,
Fe2O3, MnO, MgO, CaO, Na2O, K2O, P2O5 expressed
During February two samples were collected from in wt%) and trace element (Pb, Zn, Ni, Co, Cr, V, Th,
the first mass of material (TQ1-Feb, TQ2-Feb), and expressed in parts per million) components.

Table 1
Average composition of construction and demolition waste materials in a Ferrara landfill
Components TQ1-Feb TQ2-Feb MD1-Feb FN1-Feb
First sampling – february
Bricks and terracotta materials 45% 30% 50% 45%
Concrete 20% 40% 35% 40%
Wood 3% 2%
Metals 4% 5%
Plastic, paper and rubber 2% 1%
Asphalt 2% 5%
Incoherent fine materials from mortars and concretes 26% 20% 10% 15%
Components TQ3-Sept MD2-Sept MD3-Sept FN2-Sept
Second sampling – september
Bricks and terracotta materials 35% 47% 48% 45%
Concrete 40% 35% 32% 45%
Wood 2%
Metals 2%
Plastic, paper and rubber 1%
Asphalt 5% 3% 5%
Incoherent fine materials from mortars and concretes 15% 15% 15% 10%
G. Bianchini et al. / Waste Management 25 (2005) 149–159 151

Table 2
Result of laboratory grinding and sieving: wt% of the different grain-size fractions of each sample
Grain-size (mm) TQ1-Feb TQ2-Feb MD1-Feb FN1-Feb TQ3-Sept MD3-Sept MD2-Sept FN2-Sept
>4 33.6 34.6 63.0 13.5 20.8 35.4 24.1 13.9
4–2 Fine gravel 13.2 9.3 7.4 10.4 12.2 14.6 10.7 11.4
2–0.6 Coarse sand 16.3 16.2 8.8 28.2 18.4 15.5 21.8 23.3
0.6–0.125 Medium sand 30.8 27.4 15.0 41.2 40.9 25.8 36.9 44.5
0.125–0.075 Fine sand 2.8 6.0 3.1 3.3 5.5 4.9 4.3 4.1
<0.075 3.3 6.4 2.6 3.4 2.2 3.8 2.1 2.8
Total 100 100 100 100 100 100 100 100

70

February TQ 1-Feb TQ 2-Feb MD1-Feb


60
FN1-Feb

50

40
Wt

30

20

10

0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm

70

September TQ 3-Sept
60
MD 3-Sept
MD 2-Sept FN2-Sept
50

40
Wt

30

20

10

0
>4 mm Fine Gravel CoarseSand Medium Sand Fine Sand <0,075 mm

Fig. 1. Result of laboratory grinding and sieving: wt% distribution of the different grain-size fractions of each sample.

XRD was performed with a Philips PW1860/00 dif-


fractometer, using graphite-filtered Cu Ka radiation XRD and XRF analysis results for different grain-size
fractions of various samples are considered.
(1.54 A˚ ) to recognise the constituent
mineralogical XRD analysis (Table 3; Fig. 2) shows that the sepa-
phases. Diffraction patterns were collected in the 2h rated C&D fractions are constituted by different
angular range 5–50°, with a 5 s/step (0.02° 2h). amounts of quartz, calcite, dolomite, feldspar, musco-
vite/illite chlorite, and minor amounts of calcium–alu-
minium–iron hydroxides and hydrous silicates (typical
4. Results and discussion of cement materials) and gehlenite and wollastonite
(typical of bricks and terracotta). Hazardous minerals
In order to investigate the best way of re-using the such as amianthus (asbestos) have not been recorded.
considered recycled inert materials processed, both Even though this investigation does not permit a
1 G. Bianchini et al. / Waste Management 25 (2005) 149–

Table 3
XRD mineralogical investigation of different grain-size fractions of samples TQ1, TQ3, MD3, FN1
Mineralogical phases >4 mm 4–2 mm 2–0.6 mm 0.6–0.125 mm 0.125–0.075 mm <0.075 mm
TQ1
Qz *** *** *** **** **** ****
Feld * * * ** * *
Cal *** *** *** ** ** **
Dol **** *** *** ** ** **
Phyll * * * * ** **
Wo + Ghl * * * * * *
TQ3
Qz **** **** **** **** **** ***
Feld * * * ** ** *
Cal *** ** ** ** ** **
Dol *** ** ** ** ** **
Phyll * * * * ** **
Wo + Ghl * * * * * *
MD3
Qz *** *** **** **** **** ***
Feld * * * ** * *
Cal *** *** *** ** *** ***
Dol *** *** *** ** ** **
Phyll * * * ** ** **
Wo + Ghl * * * * * *
FN1
Qz **** **** **** **** **** ***
Feld * * * ** * *
Cal *** *** *** ** ** **
Dol *** *** *** ** ** **
Phyll * * * ** ** **
Wo + Ghl * * * * * *
Mineral abbreviations: Qz, quartz; Calc, calcite; Dol, dolomite; Feld, feldspars; Phyll, phyllosilicates; Wo, wollastonite; Ghl, gehlenite. ****, very
abundant; ***, abundant; **, scarce; *, traces.

Fig. 2. Selected XRD patterns of medium sand fractions (0.6–0.125 mm). Abbreviations: Qz, quartz; Feld, feldspar; Calc, calcite; Dol, dolomite; Chl,
chlorite; Mu, muscovite/illite; Wo, wollastonite.
Table 4
Major (wt%) and trace elements (ppm) concentration of the different grain-size fractions of each sample
mm >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075 >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075
gravel Coarse Medium Fine sand gravel Coarse Medium Fine sand
sand sand sand sand
TQ1-Feb TQ2-Feb
TQ1 A TQ1 B TQ1 C TQ1 D TQ1E TQ1 F TQ2 A TQ2 B TQ2 C TQ2 D TQ2 E TQ2 F
SiO2 38.57 34.01 47.32 60.20 39.96 36.64 30.99 25.15 37.18 57.13 46.51 40.34
TiO2 0.29 0.24 0.28 0.30 0.41 0.42 0.16 0.17 0.24 0.30 0.51 0.50
Al2O3 7.26 6.04 7.64 8.75 8.39 8.60 5.55 4.50 6.51 8.55 9.07 8.93
Fe2O3 2.87 2.94 2.95 2.82 3.72 3.86 1.82 1.43 2.09 2.66 3.68 3.68
MnO 0.11 0.14 0.12 0.10 0.14 0.14 0.07 0.06 0.08 0.09 0.12 0.12
MgO 5.27 5.09 3.75 2.78 2.91 3.14 7.71 8.97 6.12 3.37 3.81 4.21
CaO 21.74 23.96 17.64 11.60 20.76 22.04 23.32 26.52 21.57 12.61 16.67 19.15
Na2O 0.86 0.71 1.08 1.53 0.92 0.82 0.96 0.55 0.93 1.48 1.23 1.09

G. Bianchini et al. / Waste Management 25 (2005) 149–


K2O 1.43 1.10 1.57 1.84 1.58 1.60 1.35 0.90 1.48 1.87 1.77 1.72
P2O5 0.15 0.21 0.21 0.17 0.35 0.42 0.72 0.29 0.67 0.60 1.17 1.41
LOI 21.44 25.55 17.45 9.92 20.85 22.31 27.35 31.44 23.13 11.33 15.45 18.84
Totale 100 100 100 100 100 100 100 100 100 100 100 100
Pb* 29 90 97 86 50 50 46 15 126 125 171 98
Zn* 221 190 154 108 172 189 34 34 85 105 177 211
Ni 47 47 68 69 78 86 22 21 37 56 69 73
Co 7 7 10 9 13 14 3 4 6 10 11 12
Cr 60 59 93 113 116 114 25 28 52 91 117 107
V 48 41 45 47 63 69 29 31 39 44 61 65
Th 5 4 7 1 7 7 6 5 5 5 7 8
TQ3-Sept MD2-Sept
TQ3 A TQ3 B TQ3 C TQ3 D TQ3 E TQ3 F MD2 A MD2 B MD2 C MD2 D MD2 E MD2 F
SiO2 34.12 47.43 47.68 58.87 43.03 41.39 38.65 39.62 48.27 54.42 42.85 42.10
TiO2 0.25 0.36 0.39 0.36 0.53 0.54 0.29 0.32 0.36 0.38 0.54 0.53
Al2O3 6.40 8.07 9.31 9.62 10.88 10.40 7.26 7.92 9.15 9.59 10.85 10.55
Fe2O3 2.65 3.60 3.67 3.16 4.52 4.35 3.09 3.44 3.41 3.31 4.36 4.24
MnO 0.11 0.12 0.11 0.10 0.14 0.14 0.12 0.12 0.11 0.10 0.13 0.13
MgO 4.77 3.68 3.63 3.16 3.48 3.48 4.67 4.32 3.63 3.28 3.49 3.48
CaO 22.78 18.03 17.49 11.71 18.34 18.73 22.80 21.53 16.95 14.10 18.68 18.66
Na2O 0.80 0.87 0.99 1.53 0.86 0.88 0.94 0.87 1.09 1.38 0.87 0.90
K2O 1.05 1.50 1.79 1.89 1.80 1.70 1.31 1.48 1.80 1.92 1.86 1.77
P2O5 0.31 0.66 0.76 0.50 0.95 0.76 0.21 0.26 0.31 0.27 0.49 0.49
LOI 26.77 15.69 14.18 9.10 15.47 17.63 20.66 20.13 14.92 11.24 15.89 17.16
Totale 100 100 100 100 100 100 100 100 100 100 100 100
Pb* 25 89 129 112 84 99 39 29 51 53 62 70
Zn* 68 122 147 108 189 201 175 89 149 115 170 179
Ni 46 73 87 76 88 89 50 62 83 77 89 93
Co 8 10 12 12 14 13 9 10 12 11 14 13
Cr 56 96 120 123 139 123 66 82 129 122 144 129
V 40 54 59 49 80 79 42 50 57 55 80 80

1
Th 6 3 5 5 6 7 4 2 3 8 6 11
1 G. Bianchini et al. / Waste Management 25 (2005) 149– (continued on next page)
Table 4 (continued)

1
mm >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075 >4 4-2 fine 2-0.6 0.6-0.125 0.125-0.075 <0.075
gravel Coarse Medium Fine sand gravel Coarse Medium Fine sand
sand sand sand sand
MD1-Feb FN1-Feb
MD1 A MD1 B MD1 C MD1 D MD1 E MD1 F FN1 A FN1 B FN1 C FN1 D FN1 E FN1 F
SiO2 42.95 45.71 49.15 53.60 45.66 42.41 37.45 41.25 49.84 59.56 50.41 48.46
TiO2 0.37 0.49 0.47 0.42 0.52 0.54 0.32 0.35 0.42 0.38 0.55 0.57
Al2O3 8.77 11.27 10.96 10.11 10.12 10.31 7.35 8.42 9.86 9.59 10.32 10.56
Fe2O3 3.58 4.32 4.25 3.63 4.22 4.48 3.09 3.41 3.88 3.30 4.24 4.28
MnO 0.12 0.12 0.12 0.11 0.12 0.13 0.11 0.11 0.11 0.10 0.12 0.12
MgO 4.63 4.22 3.95 3.31 3.45 3.60 4.99 4.84 3.59 3.00 3.52 3.73
CaO 19.24 15.39 14.60 13.97 16.87 18.01 22.47 18.89 14.44 10.65 13.95 14.47
Na2O 1.06 0.91 1.03 1.27 1.03 0.90 0.85 0.92 1.11 1.50 1.23 1.17
K2O 1.60 2.04 2.04 2.00 1.84 1.88 1.24 1.49 1.83 1.89 1.81 1.80

G. Bianchini et al. / Waste Management 25 (2005) 149–


P2O5 0.23 0.50 0.50 0.43 0.54 0.61 0.21 0.22 0.29 0.23 0.34 0.37
LOI 17.45 15.03 12.93 11.16 15.63 17.13 21.92 20.10 14.63 9.80 13.50 14.48
Totale 100 100 100 100 100 100 100 100 100 100 100 100
Pb* 90 185 124 49 66 77 102 92 109 47 48 47
Zn* 88 186 128 107 140 160 62 78 126 121 159 163
Ni 67 100 98 84 97 107 56 64 85 79 94 98
Co 10 17 15 13 16 15 9 11 12 11 15 13
Cr 87 136 136 128 142 143 71 80 119 126 166 142
V 59 83 79 62 82 86 52 58 70 58 78 81
Th 8 8 7 4 8 10 5 8 6 5 9 9
MD3-Sept FN2-Sept
MD3 A MD3 B MD3 C MD3 D MD3 E MD3 F FN2 A FN2 B FN2 C FN2 D FN2 E FN2 F
SiO2 41.09 39.24 43.16 53.30 42.10 41.54 35.44 39.70 47.34 55.62 45.05 44.51
TiO2 0.39 0.38 0.38 0.36 0.50 0.54 0.28 0.35 0.39 0.38 0.57 0.57
Al2O3 8.85 9.00 9.25 9.04 10.58 10.72 6.89 8.01 9.09 9.49 11.46 11.07
Fe2O3 3.63 3.62 3.59 3.17 4.29 4.46 2.91 3.16 3.57 3.27 4.48 4.28
MnO 0.15 0.14 0.12 0.10 0.13 0.13 0.11 0.11 0.11 0.10 0.13 0.12
MgO 5.11 4.51 3.91 3.28 3.46 3.52 5.49 4.56 3.89 3.35 3.72 3.77
CaO 20.72 21.83 19.94 15.32 20.01 19.42 23.14 20.74 16.45 12.74 16.65 16.71
Na2O 0.97 0.90 1.02 1.30 0.90 0.91 0.82 0.94 1.14 1.43 0.96 1.00
K2O 1.60 1.66 1.82 1.82 1.80 1.80 1.24 1.50 1.79 1.92 1.97 1.82
P2O5 0.19 0.20 0.21 0.21 0.37 0.37 0.25 0.39 0.43 0.33 0.56 0.57
LOI 17.31 18.51 16.61 12.09 15.87 16.59 23.45 20.55 15.82 11.36 14.45 15.57
Totale 100 100 100 100 100 100 100 100 100 100 100 100
Pb* 34 28 96 59 64 57 24 42 51 57 68 77
Zn* 76 73 90 85 130 144 58 85 124 110 149 157
Ni 77 77 77 74 93 98 52 65 77 73 89 90
Co 10 9 11 10 15 16 8 11 12 11 15 13
Cr 106 100 101 121 133 132 72 91 106 114 147 133
V 58 59 62 58 80 84 44 55 61 53 83 83
Th 7 7 7 7 8 10 4 5 9 7 7 9
*
Semi-quantitative analyses.
G. Bianchini et al. / Waste Management 25 (2005) 149– 1
70
Variations in the TQ samples
TQ1-Feb TQ2-Feb
60
TQ3-Sept

50
Wt

SiO2
40

30

CaO
20

10

Al2O3
0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm

Fe2O3
60

Variations in the MD samples


50

SiO2
40
MD1-Feb
MD2-Sept MD3-Sept
Wt

30

20 CaO
Al2O3 Fe2O3

10

0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm

70

FN1-Feb
Variations in the FN samples
60

FN2-Sept
50
SiO2

40
Wt

30

20 CaO
Al2O3 Fe2O3

10

0
>4 mm Fine Gravel Coarse Sand Medium Sand Fine Sand <0,075 mm

Fig. 3. Diagrams reporting SiO2, CaO, Al2O3, Fe2O3 variations in the grain-size fractions of each sample. Samples grouped according to the
collecting strategy: TQ (a) represents original raw material arriving at the landfill. MD (b) and FN (c) represent material after ‘‘in situ’’ crushing and
sorting (MD = 4–1 cm; FN = <1 cm).

quantitative determination of the mineral abundance, XRF chemical composition of the separated fractions
the relative heights of the different peaks suggest that obtained from the starting samples is shown in Table 4
quartz is more abundant in the sand fractions, and phyl- and Fig. 3, highlighting compositional variations
losilicates, such as illite/muscovite and chlorite tend to induced by the sorting process. It can be observed
increase in the fraction characterised by finer grain-size. that, in all the investigated samples, a peak of SiO2
1 G. Bianchini et al. / Waste Management 25 (2005) 149–

Euclidean distance
18

15

12
Dissimilar

MD
TQ

Q2

Q1

TQ
Q1
TQ

TQ

TQ

2C
FN

FN

FN
Q2

1A

1A

3A
D2

N2

Q3
2B

D1

D2

D3

2D

1D

2E

2B
T
M

M
F
T

T
A

D
Fig. 4. Cluster analysis dendrogram highlighting ‘‘medium sands’’ (labels ending with D) as a quite homogeneous group. ‘‘Fine sands’’ and fraction
<0.075 mm (labels ending with E and F, respectively) also seem to be homogeneous groups.

concentration characterises the medium sands (0.6–0.125 The content of hazardous elements, such as the tran-
mm) fraction. An antithetic behaviour is shown by CaO, sition metals of these recycled inert samples, is compara-
characterised by a negative peak corresponding to the ble to or even lower than that recorded in the natural
medium sand fraction. On the other hand, Al 2O3 and sands (Fig. 5). These elements are not associated with
Fe2O3 contents within each sample appear roughly con- meta-stable phases, as they are plausibly concentrated
stant, regardless of the considered grain-size fraction. within the clay fraction. This suggests, in turn, that these
Transition metals such as Ni, Co, Cr, V, Zn, Pb tend harmful elements cannot be easily leached and released
to increase in the finer fraction, as they are plausibly in solution (this statement should be verified with proper
trapped by clay minerals that are more abundant in leaching tests as proposed by Tra¨nkler et al., 1996
the <0.075 mm fraction. and Wahlstro¨ m et al., 2000).
Statistical evaluation of these chemical data through Chemical analyses of finer fractions (0.125–0.075
a cluster analysis shows that hierarchical grouping is mm; <0.075 mm) are also quite homogeneous and,
based on grain-size class; this approach is useful to re- if calculated on anhydrous basis, reveal a comparative
duce the multi-dimensionality of the data to two- enrichment in Al2O3. This suggests that these fractions
dimen- sional data that can be easily visualized and could be employed as a raw material component in
plotted, and to highlight similarities between different cement preparation. To test this hypothesis, chemical
samples. In particular, Euclidean distance-cluster compositions of the 0.125–0.075 mm and <0.075 mm
analysis demon- strates that sorting and sieving leads to fractions have been included in the phase diagram
a progressive homogenisation (Fig. 4). for the system CaO–Al2O3–SiO2, in which components
Considering the different grain-size fractions, it can that make up cements are easily represented (Fig. 6).
be envisaged that the medium sands (0.6–0.125 mm) It has to be noted that suitable composition for the
repre- sent a homogeneous group, showing analogies cement preparation, enclosed in the sub-triangle C 3S,
with nat- ural sediments of comparable grain-size. In C2S, C3A (Manning, 1995), could be obtained by
particular, if compared with natural sands from the blending ~40% of the considered recycled inert mate-
Ferrara area (Fig. 5), these recycled inert materials are rials with ~60% of lime. The same C&D fine-fractions
richer in CaO and poorer in Al2O3–K2O. This simply could also be considered by the ceramic industry –
means that the 0.6– although not matching the starting requirements for
0.125 mm fraction of the recycled inert samples preparation of bricks and tiles – to provide compo-
contains more carbonate and/or more calcium-bearing nents for compositional corrections of other raw
alumin- ium–iron hydroxides and hydrous silicates, and materials (Fig. 7).
less clay minerals than the natural sands of the area.
G. Bianchini et al. / Waste Management 25 (2005) 149– 1
12,5
120

12 Ni (ppm) 110
Al 2O3 (wt %)
100
11,5
90
11
80
10,5 70

10 60

50
9,5
40

9 30
20 18

CaO (wt%) Co (ppm) 16


18

14
16
12
14
10
12
8

10 6

8
4
5,0
150
Fe2O3 (wt %) Cr (ppm)
4,5 140

130
4,0
120

110
3,5
100
3,0
90

2,5 80
2,5 9
2,4 K2O (wt %) 8
2,4 7
2,3 6
2,3 5
2,2 4
2,2 3
Th (ppm)
2,1 2
2,1 1
2,0 0
60 62 64 66 68 60 62 64 66 68

SiO 2 (wt %) SiO 2 (wt %)

Fig. 5. Binary diagrams of Al2O3 (wt%), CaO (wt%), Fe2O3 (wt%), K2O (wt%), Ni (ppm), Co (ppm), Cr (ppm), Th (ppm) vs. SiO 2 in which the
recycled inert material with grain-size between 0.6 and 0.125 mm is compared with natural sands of the Ferrara area (unpublished authors' data).
Symbols: ¤, recycled inert material with grain-size between 0.6 and 0.125 mm; h, natural sandy sediments.
1 G. Bianchini et al. / Waste Management 25 (2005) 149–

SiO2 been tested (Zakaria and Cabrera, 1996; Limbachiya


et al., 2000; Sagoe-Crentsil et al., 2001; Ajdukiewicz
and Kliszczewicz, 2002; Corinaldesi and Morioni,
2002; Olorunsogo and Padayachee, 2002) and appear
to provide excellent results especially if coupled with
the introduction of polypropylene fibers (Mesbah and
Average composition of Buyle-Bodin, 1999; Corinaldesi et al., 2002).
C2S recycled inert materials
The finer fractions could be used for direct mortar
C3S
preparation only if the fraction of ‘‘cocciopesto’’ (i.e.,
Suitable compositions for
the Cement industry fragments of bricks, tiles and terracotta) is relevant,
CaO Al2O3 thus providing material characterised by a significant
C3A pozzolanic attitude (Baronio et al., 1997; Corinaldesi
et al., 2002; Zendri et al., 2004). This could only be ob-
Fig. 6. Ternary diagrams describing the system CaO–Al2O3–SiO2,
tained with a careful differentiation of the initial C&D
reporting the composition of mineral phases typically recognised in
cements: tricalcium silicate (alite; C 3S), dicalcium silicate (belite; C 2S) materials that has to be preliminarily performed on-site
and tricalcium aluminate (C3A). In accordance with Manning (directly at the landfill). Within the investigated C&D
(1995), raw material compositions required for cement materials, XRD analysis reveals that ‘‘cocciopesto’’
preparation are included in the sub-triangle C3S–C2S–C3A. Similar materials (evidenced by minerals such as ghelenite,
compositions can be achieved by blending lime (~60%) with
compositions comparable to those of the recycled inert fractions
wol- lastonite, mullite) are diluted by other
0.125–0.075 mm and <0.075 mm. Symbols: · = recycled inert components, while phyllosilicates (that can induce
fractions 0.125–0.075 mm and <0.075 mm; swelling/shrinkage processes) are significantly
● = average composition of the recycled inert fractions 0.125–0.075 represented thus precluding utilization for mortar
mm and <0.075 mm; * = phases classically recognised in cements; preparation. In this light, these fine recycled fractions
} = lime composition; dotted line = mixing calculation.
would require an industrial treatment (e.g., sintering
process) to be re-utilised; as to the ceramic industry,
these materials do not have a composition totally
fitting the requirements for the preparation of bricks
and tiles, but can be utilised for compositional
correction of other raw materials. Simi- larly, we also
propose a possible reuse of these fine fractions in
cement preparation, after suitable mixing with lime and
subsequent calcination process. In that case, cement
prepared with recycled fine fractions could be
subsequently employed to bind the coarser fractions
(gravel/cobbles) in the preparation of molded blocks
(Poon et al., 2002) that would represent building ele-
ments prepared entirely with recycled components.
Fig. 7. Fe2O3–(Na2O + K2O)–(CaO + MgO) triangular diagram
reporting compositions of the analysed recycled C&D materials
(· = C&D fractions 0.125–0.075 mm and <0.075 mm) as well as
compositional field typical of terracotta (Bianchini et al., 2002 and
Acknowledgements
references therein).
Profs. L. Beccaluva and F. Siena are kindly
5. Conclusions acknowl- edged as the promoters of this research and
for their helpful discussion. The authors are also
This study indicates that, through an opportune grateful to the anonymous Referees for the useful
crushing and sorting operation for C&D material, it is suggestions reported in their constructive reviews, and
possible to obtain grain-size fractions with roughly to Prof. C.S. Poon for the careful editorial comments
homogenous chemical and mineralogical composition. which ultimately led to a significant improvement of
In particular, chemical–mineralogical characterisa- the paper.
tion of different grain-size classes, obtained through
lab- oratory sieving of C&D waste material, has
allowed us to recognise a particular grain-size fraction References
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