Professional Documents
Culture Documents
Elissimo BLSO Service
Elissimo BLSO Service
Elissimo BLSO Service
com
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LCD SCREEN
Memo
• Press or to display a different settings screen.
Sewing settings
a f
g
b
h
a Select whether to use the sewing speed controller to determine the zigzag width (see page 104).
b Make adjustments to character or decorative stitch patterns (see page 153).
c Adjust the presser foot height. (Select the height of the presser foot when the presser foot is raised.)
d Adjust the presser foot pressure. (The higher the number, the greater the pressure will be. Set the pressure at “3” for
normal sewing.)
e Select whether “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is the utility stitch that is automatically
selected when the machine is turned on.
f Change the height of the presser foot when sewing is stopped when the pivot setting is selected (see page 72).
Adjust the presser foot to one of the three heights (3.2 mm, 5.0 mm and 7.5 mm).
g Change the height of the presser foot when the machine is set to free motion sewing mode (see page 105).
h When set to “ON”, the thickness of the fabric is automatically detected by an internal sensor while sewing. This
enables the fabric to be fed smoothly (see pages 64 and 73).
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LCD SCREEN
General settings
b
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1
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d
Getting Ready
e j
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l
CAUTION m
• If “Upper and Bobbin Thread Sensor” is set to n
“OFF”, remove the upper thread. If the
machine is used with the upper thread
threaded, the machine will not be able to
detect if the thread has become tangled.
Continuing to use the machine with tangled
thread may cause damage.
a Select the needle stop position (the needle position when the machine is not operating) to be up or down. Select the
down position when using the pivot key.
b Select the operation of the “Needle Position - Stitch Placement” button from the following two sequences (see page
74).
Each press of the “Needle Position - Stitch Placement” button:
“ON” – raises the needle, stops it at a nearly lowered position, then lowers it
“OFF” – raises the needle, then lowers it
c Change the brightness of the Needle Area and Work Area Lights.
d Change the speaker volume.
e Change the shape of the pointer when a USB mouse is used (see page 25).
f Turn both the upper and bobbin thread sensor “ON” or “OFF”. If it is turned “OFF”, the machine can be used without
thread.
g Select the length of time until the screen saver appears. A setting between “OFF” (0) and “60” minutes can be set in
1-minute increments.
h Change the image of the screen saver (see page 25).
i Select the initial screen that is displayed when the machine is turned on (see page 28).
j Use when running an application.
k Change the display language (see page 29).
l Display the total number of stitches sewn on this machine, which is a reminder to take your machine in for regular
servicing. (Contact your authorized retailer for details.)
m The “No.” is the number for the embroidery and sewing machine.
n Display the program version. “Version 1” shows the program version of the LCD panel, “Version 2” shows the
program version of the machine.
Memo
• The latest version of software is installed in your machine. Check with your local authorized Baby Lock
retailer or at “www.babylock.com” for available updates (see page 331).
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LCD SCREEN
Embroidery settings
a
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f l
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Basics
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2 Removal of Accessory table assy
1. Remove the accessory table assy. 1.
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3 2
2 1
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Basics
1
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Basics
→ Refer to 3 - 22 "Bobbin winder unit".
12 2-7
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m
• Release the 2 hooks 4 from the base plate assy..
2. Remove the connector 5 from the panel PCB assy. 6.
3. Unlock the lock, and open the clamp assy. 7, and then remove the FFC 8
from the clamp assy. 7.
4. Unlock the connector 9 of the panel PCB assy. 6, and then remove the
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FFC 8 from the panel PCB assy. 6.
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→ Refer to 3 - 8 "Disassembly of Front cover assy".
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Basics
1 2
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2 3
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Basics
2
Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m 4 3
16 2 - 47
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2 3
Torque
1 Taptite, Cup B
M4X14 0.78 – 1.18 N·m
Torque
2 Screw, Bind
M3X6 0.79 – 1.18 N·m
Torque
3 Screw, Bind
M4X6 0.79 – 1.18 N·m
2 - 48 17
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assy. 2 in the state that the blue surface of the FFC 3 is
outside, and then lock it.
3. Set the FFC 3 to the clamp assy. 5, and then close the clamp assy. 5,
Basics
and lock it.
4. Set the front cover 6, and then secure it with the screw 1.
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*Key point
2 1
• Check that the 2 hooks 7 hang on the base plate assy..
• Check that the hook 8 and 9 hang on the rear cover assy..
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Torque
1 Screw, Pan (S/P washer)
M3X6F 0.59 – 0.78 N·m
18 2 - 49
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Inspection and
Adjustment
2. Contents of test mode
Test mode Ref.
Mode Contents of test mode
No. page
Serial number/Product ID and software version are
01 Serial Numbers/Product ID -
displayed.
Adjust the fabric thickness setting / Knee lifter 4-20
02 Fabric Thickness Setting/PF-PM Adjust
position. /4-21
Test pattern is sewn, and set up the correction value
03 Pattern Adjustment 4-26
of the vertical and horizontal.
04 3-Point Needle Drop Change needle position (left, center, right) 4-13
06 Feed Dog Position Feed dog is moves to front/center/left/right. 4-23
07 Presser Foot Height Presser foot height and AD value are displayed. -
Check the operation of the Lower thread detection
sensor.
10 Lower Thread (+.+: has lower thread, 0.0: empty lower thread) -
* Turn the pulley by hand and shows 0.0 (lower
thread empty), then check the operation of sensor.
Check operation of upper thread detection sensor.
(+.+: has upper thread, 0.0: empty upper thread)
11 Upper Thread -
* Pulling up thread and move thread take up spring,
then check the operation of sensor.
Disable detection function of upper thread/lower
12 Upper Thread 1 thread and needle plate A/B. -
(Effective once when turning on at the next time.)
Sewing 100 forward stitches (left base line), and 100
13 Forward and Reverse Feed 4-24
reverse stitches (right base line).
19 4-3
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Item:
Foot Jack Foot controller jack
BWD Bobbin winder SW
PFT Presser foot SW
BH lever Button hole Lever SW
BH Front Button hole front SW
BH Back Button hole back SW
PLATE 1 Needle plate A SW
PLATE 2 Needle plate B SW
F Initial Sensor F-pulse motor initial sensor
Z Initial Sensor Z-pulse motor initial sensor
PF Initial Sensor Presser foot-pulse motor initial sensor
TH Initial Sensor Threader-pulse motor initial sensor
TC Initial Sensor Thread cut-pulse motor initial sensor
Inspection and
Adjustment
AT Initial Sensor Auto tension-pulse motor initial sensor
X Initial Sensor X carriage initial sensor
Y Initial Sensor Y carriage initial sensor
Emb Machine Embroidery unit connector
Frame SW 1 Embroidery frame PCB assy. SW 1
Frame SW 2 Embroidery frame PCB assy. SW 2
Frame SW 3 Embroidery frame PCB assy. SW 3
Frame SW 4 Embroidery frame PCB assy. SW 4
Frame Lock Lever Embroidery frame Lock Lever SW
21 4-5
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[Adjustment standard]
Touch the 5 point in order from 1 to 5, and then “SUCCESS” is displayed.
[Adjustment procedure]
1. Turn the power on while pressing the (Start/Stop button), (Reverse stitch button) and
(Needle position button).
2. Touch the point (+) in order from 1 to 5.
*Key point
• Adjustment finishes when “SUCCESS” is displayed after pressing “5”.
• Adjust again when “ERROR” is displayed after pressing “5”.
*Note
• Use included touch pen.
Do not use acute hard tip one, otherwise touch panel will be damaged.
3. Turn the power off and on again. Check touch panel work correctly.
Inspection and
Adjustment
22 4-7
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[Adjustment standard]
2.5 to 3.5mm slack by pushing the center of the belt with a force of 1.96N (200g).
[Adjustment procedure]
1. Remove the covers. See “Procedure 1 to 12 in Main parts in Basics of Disassembly in Chapter 2”.
2. Loose the upset screw (M4x12 DB) of the tension pulley A assembly.
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3. Move tension pulley A assembly forward and back, adjust belt 2.5 to 3.5mm slack by pushing the center of the
belt with a force of 1.96N (200g).
4. Tighten the upset screw (M4x12 DB) of the tension pulley A assembly. (tightening torque: 1.18 to 1.57N·m)
5. Assemble the covers. See “Procedure 3 to 14 in Main parts in Basics of Assembly in Chapter 2”.
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XC2277001 Push-pull gauge (3N)
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1.96N (200g)
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[Adjustment standard]
1.5 to 3.5mm slack by pushing the center of the belt with a force of 0.98N (100g).
[Adjustment procedure]
1. Remove the covers. See “Procedure 1 to 12 in Main parts in Basics of Disassembly in Chapter 2”.
2. Loose the 2 upset screws (M4x12 DB) of the motor holder by the wrench of the M4 (7mm).
3. Move motor holder up and down adjust the belt, 1.5 to 3.5mm slack by pushing the center of the belt with a force
of 0.98N (100g).
4. Tighten the 2 upset screws (M4x12 DB) of the motor holder. (tightening torque: 1.18 to 1.57N·m)
5. Assemble the covers. See “Procedure 3 to 14 in Main parts in Basics of Assembly in Chapter 2”.
Inspection and
Adjustment
Upset screw (M4x12 DB)
1.5 - 3.5mm
0.98N (100g)
Motor holder
24 4-9
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[Adjustment standard]
Start test mode, pass the schappe spun thread #60 through tension plate and pull it by tension gauge, then adjust
tension must be in 0.04 to 0.05N (4 to 5g).
[Adjustment procedure]
1. Remove the front thread guard cover.
2. Start the test mode.
3. Raise the presser foot lever.
4. Pass the schappe spun thread #60 through the thread guide and then tension plate.
5. Lower the presser foot lever.
6. Pull thread by a tension gauge, and turn the power lock (2x3) and adjust tension to 0.08 to 0.11N (8 to 11g).
Tight Loose
Tension plate
Power lock 2x3
4 - 10 25
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[Adjustment standard]
Start test mode, pass the schappe spun thread #60 through tension plate, tension disk,and plate assy., and pull it by
tension gauge, then adjust tension must be in 0.33 to 0.41N (34 to 42g).
[Adjustment procedure]
1. Remove the front thread guard cover.
2. Start the test mode.
3. Raise the presser foot lever.
4. Pass the schappe spun thread #60 through the thread guide, tension plate, tension disk and plate assy. in this order.
5. Lower the presser foot lever.
6. Pull thread by tension gauge, and turn the thread tension adjusting screw, and adjust the tension to 0.38 to 0.48N
(39 to 49g).
7. Apply a small amount of thread locker to thread tension adjusting screw.
Tension plate
Inspection and
Adjustment
Tension disk
Plate assy.
Thread guide
Thread tension
adjusting screw
0.38 - 0.48N (39 - 49g)
26 4 - 11
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In case replace or disassemble thread take up spring or thread catching case, need to adjust.
[Adjustment standard]
The tension (0.15 to 0.19N ; 15 to 19g) when pulling the thread take up spring up with the thread to the right above.
[Adjustment procedure]
1. Remove the thread unit from the arm bed.
*Key point
• Refer to “2-16 Removal of Thread unit”.
2. Remove the bind screw (M3x4) of the plate assembly, and then remove the plate assembly from the thread unit.
3. Fully turn the thread tension gear to the left by hand, then the tension disc open.
Plate assembly
4. Loosen the pan head screw (S/P washer, M3x18 DA) of the thread catching case B.
5. Keep up thread catching case A protrusion, then turn thread catching case B (M5;8mm,wrench) counterclockwise
till it stops.
Thread catching case B
Protrusion of
the thread catching case A
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6. Through thread inside thread guide wire, then tie thread at the point A (thread take up spring).
Pull thread to above with the tension gauge, and check tension when pulling it to the thread guide wire.
7. Keep up thread catching case A protrusion, and turn thread catching case B (M5;8mm,wrench) clockwise for
adjusting tension (0.15 to 0.19N ; 15 to 19g).
*Key point
• When adjust tension, turn the thread catching case B “clockwise” (turning clockwise tension loose).
• In case tension is less than 0.15N (15g), go back procedure #4, and adjust it again.
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8. Secure the thread catching case B with the pan head screw (S/P washer, M3x18 DA). (tightening torque: 0.29 to
0.49 N·m)
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0.15 - 0.19N (15 - 19g)
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Inspection and
Adjustment
Thread
sb
Thread catching case B
Thread guide wire (M5;8mm,wrench)
Thread
Protrusion of
the thread catching case A
28 4 - 43
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[Adjustment standard]
Inner rotary hook assy. (lower thread) tension is 0.10 to 0.12N (10 to 12g).
[Adjustment procedure]
1. Set the bobbin (the schappe spun thread #60) in the inner rotary hook assy..
2. Pull thread with the tension gauge, and turn spring adjusting screw, adjust the tension to 0.10 to 0.12N (10 to
12g).
3. After adjustment, apply a small amount of the thread locker to the spring adjusting screw.
Inspection and
Adjustment
Spring adjusting screw
29 4 - 29
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[Adjustment standard]
In the test mode “22” buzzer stops, when the base line of the pulley is at the top (0 angle).
[Adjustment procedure]
1. Remove the belt cover and the bobbin winder (upper cover assy.).
2. Start the test mode, and then select the “22” (NP sensor mode).
3. Turn the pulley, and set the base line of the pulley to the top.
4. Loosen the socket set screw (CP, M3x6) of the rotation shutter.
5. Rotate the shutter and tighten the socket set screw (CP, M3x6) when buzzer stops (right shutter in NP sensor).
(tightening torque: 0.10 to 0.29N· m)
Shutter
NP sensor
4 - 12 30
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[Adjustment standard]
In the test mode “04”, needle top (left base line) must drop in the right side of “V” groove on needle plate. (See 1
below)
[Adjustment procedure]
1. Remove the face plate assy., and the presser foot.
2. Attach the #11 needle.
3. Start the test mode, and then select the “04” (3-point needle drop mode).
4. Press the button on the screen, and then move needle bar to the left base line.
5. Turn the pulley by hand, until the needle top comes to the needle plate surface.
6. Loose the socket bolt (M3x10).
7. Turn the zigzag adjusting nut and adjust needle top drops in the right side of “V” groove on needle plate.
8. Tighten the socket bolt (M3x10). (tightening torque: 0.78 to 1.18N· m)
*Key point
• Need to adjust “4-34 Camera calibration” after this adjustment.
Inspection and
Zigzag adjusting nut
Adjustment
Socket bolt (M3x10)
Needle top
1 drops in
shadow area.
"V" groove
32 4 - 13
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[Adjustment standard]
The right edge of the needle aligns with the outer rotary hook point when raising needle bar up 2.9 to 3.3mm from its
lowest position.
[Adjustment procedure]
1. Start the test mode, and then select the “04” (3-point needle drop mode).
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2. Press the button, then needle moves to the left, and then turn the power off.
3. Remove the belt cover.
4. Remove the presser foot, the needle plate B and the needle plate A, and then remove the inner rotary hook assy..
5. Attach the #11 needle.
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6. Turn the pulley by hand and move the needle to its lowest position.
7. Loosen the 3 socket set screws (CP, M5x5) of the lower shaft pulley D.
8. Turn the outer rotary hook by hand and adjust that the right edge of the needle is aligns with the outer rotary hook
point when raising needle bar up 2.9 to 3.3mm from its lowest position.
9. Tighten the 3 socket set screws (CP, M5x5) of the timing pulley D. (tightening torque: 1.37 to 1.79N· m)
Inspection and
Adjustment
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Lower shaft A
Timing pulley D
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2.9 - 3.3mm
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[Adjustment standard]
When turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point, clearance
between the top of needle hole and the outer rotary hook point is 1.0 to 1.4mm.
[Adjustment procedure]
1. Start the test mode, and then select the “04” (3-point needle drop mode).
2. Press the button, then needle move to the left, and turn the power off.
3. Remove the face plate assy..
4. Remove the presser foot, the needle plate B and the needle plate A, and then remove the inner rotary hook assy..
5. Attach the #11 needle.
6. Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point.
7. Loosen the socket set screw (CP, M4x4) of the needle bar block.
8. Move the needle bar up and down, and adjust clearance between the top of the needle hole and the outer rotary
hook point is 1.0 to 1.4mm.
*Note
• Check the socket set screw (CP, M4x4) faces front.
9. Tighten the socket set screw (CP, M4x4) of the needle bar block. (tightening torque: 0.78 to 1.18N· m)
*Key point
• Need to adjust “4-18 Needle threader” after this adjustment.
1.0 - 1.4mm
4 - 16 34
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[Adjustment standard]
When passing the hook into the needle hole, clearance between the upper edge of the hook and the upper edge of the
needle hole is 0mm.
[Adjustment procedure]
1. Remove the face plate assy..
2. Attach the #11 needle.
3. Start the test mode, and then select the “28” (Threading check mode).
4. Press the (Needle position button) to raise the needle bar to its highest position.
5. Loose the socket set screw (FT, M4x4) of the needle thread block.
6. When pressing the button, the needle threader down to its lowest position, every time you press the
button, the hook turn little by little. (When pressing the button, the hook goes back little by little, and when
pressing more, the needle threader goes back to it original position.)
7. Loose the socket screw (FT, M4x4), then move needle thread block up and down and adjust clearance between
the upper edge of hook and the upper edge of needle hole is 0mm. After that, tighten the socket set screw (FT,
M4x4). (tightening torque: 0.78 to 1.18N· m)
*Key point
• Tighten the socket set screw (FT, M4x4) at the position slightly to the left when viewed from the front of the
machine. (Fig.2)
*Note
• In case the position of the socket set screw (FT, M4x4) is too left, the hook doesn't turn. (Fig.1)
• In case the position of the socket set screw (FT, M4x4) is too right, the needle thread block contacts the
needle bar supporter assy., and get damaged. (Fig.3)
Needle
thread block
Needle
bar crank
rod assy. Needle bar
supporter
assy.
NG OK NG
4 - 18 35
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The new advanced needle threader hook that has been added to the Ellisimo has a
new spring that was not on other models. Failure to detach spring prior to removing
the threader hook will cause damage to the spring.
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4. While reattaching the Threader
Hook Assemble. Make sure metal
stud is positioned into plastic
track.
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5. Reconnect spring to metal plate
(with use of a small hook tool).
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[Adjustment standard]
In the test mode “04”, clearance between needle top and outer rotary hook point is same at the base line of both left
and right.
[Adjustment procedure]
1. Remove the face plate assy., the presser foot, the needle plate A and the needle plate B, and then remove the inner
rotary hook.
2. Attach the #11 needle.
3. Start the test mode, and then select the “04” (3-point needle drop mode).
4. Turn the pulley by hand until the needle aligns with the outer rotary hook point.
5. Press the buttons, and check that clearance between needle top and outer rotary hook point is same at the
base line of both left and right.
6. Loose the socket bolt (M3x10) of the needle holder shaft block.
7. Move the needle holder shaft block to the left and right and adjust clearance between needle top and outer rotary
hook point must be same at the base line of left and right.
8. Tighten the socket bolt (M3x10) of the needle holder shaft block. (tightening torque: 0.78 to 1.18N· m)
*Key point
• Need to adjust “4-34 Camera calibration” after this adjustment.
Tip
Left Right
4 - 14 40
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[Adjustment standard]
Clearance (overlap) between inner rotary hook point and bracket spring must be 1.6 to 1.8mm.
[Adjustment procedure]
1. Remove the needle plate B.
2. Set the inner rotary hook in the outer rotary hook assy..
3. Loose the bind screw (M3x8) of the inner rotary hook bracket assy..
4. Move the position of the inner rotary hook bracket assy. (forward and back), and adjust the clearance is in
standard ( 1.6 to 1.8mm).
5. Tighten the bind screw (M3x8) of the inner rotary hook bracket assy.. (Tightening torque: 0.78 to 1.18N· m)
1.6 - 1.8mm
4 - 28 41
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[Adjustment standard]
The clearance between the needle plate A and bottom surface of the presser foot is 7.0 to 7.5mm.
Presser foot parallel with feed dog hole.
[Adjustment procedure]
1. Remove the face plate assy..
2. Attach the J presser foot.
3. Start the test mode.
4. Raise the lift lever.
5. Turn the pulley by hand and down the feed dog lower than needle plate A.
6. Loose the socket set screw (CP, M5x10) of the needle presser bar block.
7. Adjust the needle presser bar height, clearance between the needle plate A and the bottom surface of the presser
foot is 7.0 to 7.5mm.
8. Tighten the socket set screw (CP, M5x10) of the needle presser bar block (tightening torque: 1.37 to 1.77N· m).
*Key point
• Check presser foot parallel with feed dog hole after adjusting presser bar height.
Inspection and
Adjustment
Socket set screw (CP, M5x10)
Bottom surface
of the presser foot Upper surface of
the needle plate A
7.0 - 7.5mm
42 4 - 19
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[Adjustment standard]
In the test mode “02”, set the cloth pressure: 0mm and 3mm.
[Adjustment procedure]
1. Attach the J presser foot.
2. Start the test mode, and then select the “02” (Fabric thickness setting / PF PM Adjust mode).
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3. Turn the pulley by hand down the feed dog lower than the needle plate A.
4. Lower the presser foot lever, and press the button on the screen.
5. Raise the presser foot lever, and insert the 3mm gauge.
6. Lower the presser foot lever, and press the button on the screen.
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7. Remove the 3mm gauge, and lower the presser foot lever.
8. Press the button of the “PF PM Adjust” on the screen.
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[Adjustment standard]
In the test mode “02”, set the maximum and minimum knee lifter position.
[Adjustment procedure]
1. Start the test mode, and then select the “02” (Fabric thickness setting / PF PM Adjust mode).
2. Turn the pulley by hand and down the feed dog lower than the needle plate A.
3. Lower the presser foot lever, and press the button of the “Knee lifter setting” on the screen.
4. Insert the knee lifter lever, and keep knee lifter in the right side and then press the button on the screen.
Inspection and
Adjustment
Knee lifter lever
44 4 - 21
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[Adjustment standard]
When the feed dog is in highest position, feed dog height from needle plate A surface is 0.9 to 1.1mm. Feed dog
parallel with needle plate A.
[Adjustment procedure]
1. Remove the needle plate B, presser foot and needle.
2. Turn the pulley by hand to raise the feed dog to its highest position.
3. Turn the socket set screw (FT, M4x10) and adjust the back tooth of the feed dog is 0.9 to 1.1mm from needle plate
A surface. (Fig. 1)
4. Loose the socket bolt (M3x8), next to the feed adjuster. (Fig. 2)
5. Turn the socket set screw (FT, M4x10), adjust feed dog parallel with needle plate A. (Fig. 3)
6. Tighten the socket bolt (M3x8), next to the feed adjuster. (Fig. 2)
*Key point
• When adjusting the feed dog height, use the feed dog height gauge.
Needle plate A
surface
0.9 - 1.1mm
Fig. 1
Fig. 2
0.9mm
4 - 22 45
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[Adjustment standard]
The clearance (front/back) between the forward edge of the feed dog middle tooth and needle plate A is to 3.2 to
3.8mm, and the clearance (left/right) between the feed dog and needle plate A must be equal.
[Adjustment procedure]
1. Remove the needle plate B, the presser foot and the needle.
2. Start the test mode, and then select the “06” (Feed dog position mode).
3. Press the button. (the feed dog comes to center)
4. Remove the 2 flat screws (M4) of the needle plate A, and then remove the needle plate A.
5. Loose the 2 bind screws (M3x8) of the feed dog, temporarily attach the needle plate A, and adjust the front/back
and left/right position of the feed dog.
*Key point
• Adjust the clearance (front/back) between the forward edge of the feed dog middle tooth and the needle plate
A is to 3.2 to 3.8mm.
• Adjust the clearance (left/right) between the feed dog and the needle plate A must be equal.
• Do not assemble feed dog to diagonally to the needle plate A.
6. Secure the feed dog with the 2 bind screws (M3x8). (tightening torque: 0.78 to 1.18N· m)
7. Fully tighten the 2 flat screws (M4) of the needle plate A.
Parallel
Inspection and
Adjustment
3.2-3.8mm
a b a=b
46 4 - 23
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[Adjustment standard]
In the test mode “13”, sewing 100 forward stitches, and 100 reverse stitches without thread, the distance between
forward and backward feed is less than 5mm.
[Adjustment procedure]
1. Attach the J presser.
2. Remove the needle plate B, the free arm cover and the free arm front cover assy..
3. Start the test mode, and select the “13” (Forward and reverse feed mode).
4. Insert a paper between folded broadcloth, and press the (Start/Stop button), then 100 forward stitches and
100 reverse stitches starts without thread.
5. Check the forward and backward feed length.
6. Insert the hex wrench (2.5mm) into the hole of rear cover, and then loose it. (Fig. 1)
7. Adjust the forward and backward feed length turning the socket bolt (M4x25) of the FPM holder assy.. (Fig. 2)
*Key point
• Adjust the distance of the forward and backward feed is less than 5mm.
• Tightening the socket bolt (M4x25) the backward feed shorter.
• Loosening the socket bolt (M4x25) the backward feed longer.
8. Insert the hex wrench (2.5mm) into the hole rear cover, and then tighten it. (tightening torque: 0.78 to 1.18N· m)
(Fig. 1)
9. Apply a small amount of thread locker to the bolt socket M4x25 of the FPM holder assy..
Fig. 1
Hex wrench
(2.0mm)
FPM
Bolt socket
M4x25 Fig. 2
0 to 5.0mm 0 to -5.0mm
4 - 24 47
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[Adjustment standard]
In the test mode “36”, the pattern must be in the standard (length and angle).
[Adjustment procedure]
1. Attach the N presser foot.
2. Start the test mode, and then select the “36” (Side Feed Adjustment mode).
m
3. Sew the pattern with the schappe spun thread #60.
4. Press , to adjust pattern shape is like “OK” below.
1 Pattern should be horizontal, in case not horizontal, go to “4-
22 Feed dog height and parallelism” so that the direction of
.co
the adjusting pattern is near-horizontal and the sewing length
at the upper section is 26 to 31mm.
26 - 31mm NG
OK
ox
Inspection and
NG
Adjustment
sb
2 Pattern height must be 4.0 to 6.0mm, adjusting by “Fine
Adjust Verti.” , .
ide
Narrow,
NG press .
OK 4 - 6mm
-gu
Wide,
NG
press .
3 Pattern length upper and bottom side must be less than 1.0mm, adjusting by “Fine Adjust Horiz.” , .
OK
48 4 - 25
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[Adjustment standard]
In the test mode “03”, sewing one point pattern, and no overlapping, opening, shifting.
[Adjustment procedure]
1. Attach the N presser foot.
2. Start the test mode, and the select the “03” (Pattern Adjustment mode).
3. Sewing one point pattern with the schappe spun thread #60.
4. Press , to adjust pattern shape is like “OK” below.
4 - 26 49
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[Adjustment standard]
Raising up presser foot lever, and extend BH presser foot maximum, back it 2 clicks.
1 Pull the BH presser foot forward as much as possible, and the BH 0 touches the BH 2 and the BH 2 bows a
little bit (Fig.4).
2 Push the BH presser foot back as much as possible, and the BH 0 touches the BH 1 and that BH 1 bows a little
bit (Fig.5).
[Adjustment procedure]
1. Remove the face plate assy..
2. Raise the lift lever.
3. Extend BH presser foot maximum, back it 2 clicks. (Fig. 1)
4. Attach the BH presser foot.
5. Turn the pulley by hand, and down the feed dog lower than the needle plate.
6. Lower the presser foot lever after checking clearance between the BH presser A and the BH presser B is 0.5mm.
(Fig. 2)
7. Lower the BH lever, and set it to the BH presser foot.
8. Rotate the BH eccentric and adjust the BH 0 touches the BH 1. (Fig. 3)
BH presser A
Inspection and
Adjustment
Contact
BH eccentric
Deflect Fig. 3 shaft
Deflect
When pulled to the
fullest forward BH2 BH0 BH1
Fig. 4
Fig. 5
When pushed to the
fullest backward
50 4 - 27
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Torque
1 Screw, Bind
M3X6 0.79 – 1.18 N·m
Torque
2 Screw, Bind
M4X6 0.79 – 1.18 N·m
2
Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m
2 - 50 51
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Basics
1
Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m
52 2 - 51
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m
.co
1
ox
sb
Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m 1
ide
*Key point
• Engage the face plate screw cap 3 to the face plate assy. 1
in the state that the notch 4 part of the face plate screw cap
3 is downward.
2 3
all
Torque
1 Screw, Pan (S/P washer)
M4X8 0.79 – 1.18 N·m 4
2 - 52 53
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Basics
1
Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m 2
Torque
1 Screw, Bind
M3X6 0.79 – 1.18 N·m
Torque
2 Screw, Pan (S/P washer)
M3X6F 0.59 – 0.78 N·m 2
54 2 - 53
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Torque
1 Screw, Bind
M4X6 0.79 – 1.18 N·m 1
3 1
2 - 54 55
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In case replacing parts or done adjustment related to needle-presser module, need to adjust camera calibration.
[Adjustment standard]
In the test mode “54” and “57”, the camera calibration and camera view check succeed.
10mm 10mm
CUT CUT
1
150mm
Line Line
4 - 34 56
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Camera calibration
57 4 - 35
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[Adjustment procedure]
1. Remove the presser foot, the presser foot holder and the needle.
2. Start the test mode, and then select the “54” (Camera Calibration
mode).
m
(The needle bar move to the left automatically.)
4. Press the button, and then the camera displays image on the
screen. (Fig. 2)
5. Set the pattern sheet to the machine.
.co
*Key point
• Align line 1 and line 1’ (between machine and accessory
box).
• Align line 2 and line 2’ (between front and rear cover).
(Fig. 3)
• Set the printed “FRONT” side to the front.
<To next page>
ox
sb
Fig. 2
ide
-gu
BACK
W( W)
all
FRONT
Fig. 3
4 - 36 58
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Inspection and
<To next page>
Adjustment
Fig. 4 (Success)
Needle
Needle hole
Fig. 6
Paper
Fig. 5
59 4 - 37
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12. Press the (Needle position button), and raise the needle Needle drop point
up.
13. Remove the paper, and then remove the needle.
14. Press the button, and then image processing result is
displayed.
*Key point
• “O” is success, “X” is no good.
• In case “O” is displayed, the calibration processing is
successful. (Fig. 8)
Press the button, and then return the test mode
selection screen.
• In case “X” is displayed, the calibration processing is failure.
(Fig. 9)
Press the button, and then start again from the
procedure 5.
When it fails again, check that the needle drop is good or
not.
Fig. 7 (Success)
<To next page>
4 - 38 60
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In case needle does not drop in the center of embroidery sheet hole.
1. Select the test mode “42” (Embroidery Position Adjust mode).
2. Adjust the needle position by pressing the button on the screen for needle to drop in the center of embroidery
sheet hole.
3. After adjustment, turn the power off (adjusting value is memorised automatically).
4. Remove the embroidery hoop, and check the embroidery center position by the test mode “23” again.
Inspection and
Adjustment
61 4 - 33
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[Adjustment standard]
In the test mode “23”, when pressing the button, needle drops in the center of embroidery sheet hole.
[Adjustment procedure]
Checking the embroidery center position
1. Remove the presser foot.
2. Attach the embroidery unit to the machine. (Remove embroidery hoop.)
3. Start the test mode, and then select the “23” (Embroidery Max Position mode).
4. Put the embroidery sheet on the embroidery hoop.
5. Attach the embroidery hoop to the embroidery unit.
8. In case fine, remove embroidery hoop and press the button, and turn the power off.
<To next page>
4 - 32 62
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5 Failure Investigation
m
.co
for Electronic Parts
ox
* Perform resistance measurements after turning off the power, and detaching the
connectors to be measured from the PCB.
63 5-1
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Failure Investigation
Error message list
for Electronic Parts
5-2 64
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Failure Investigation
Power does not come on
for Electronic Parts
Is the power supply cord free from N Connect the power supply
damage and connected correctly? cord correctly or replace it.
Is the inlet assy. free from damage and correctly N Connect the inlet assy.
connected to the power supply PCB assy.? correctly or replace it.
Is the power switch free from damage and correctly N Connect the power switch
connected to the power supply PCB assy.? correctly or replace it.
Electronic Parts
Y
Y
To next page
65 5-3
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Repair Manual
Problem Primary factors and causes Repair method Items for Inspection method
Inspection and standards
1 Stitch skipping Needle tip damaged while Needle replacement Tip damage to Touch the needle tip
Thread abrasion sewing needle with your finger, be
Thread breakage Needle catches and bends sure that it is not
Seam unevenness before or after sewing damaged. (4-2)
Needle breaks Needle curvature Remove the needle,
place on level block
(horizontal block) and
be sure there is no
curvature. (4-2)
2 Power supply Lead wire assy main-panel Plug connector in (2-49) Sewing machine When power is
enter, but LCD connector disconnected runs when switched ON, conform
display nothing Lead wire assy:X1 inverter Plug connector in (3-230) switched on that the LCD screen
connector disconnected light.
6-2 66
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67