Introducton CTI

Outline

Introducton CTI

Product Portolio
 Who is Capital Tool Industries?

CTI is a long-established company producing quality Gear Cutng Tool since
1966.


CTI is family owned and the second generaton is leading the company.


CTI has 200 employees working in the manufacturing plant in India.


CTI is specialized in the manufacturing of Gear Hobs, Power Skiving Cuters, Gear
Shaper Cuters, Gear Shaving Cuters, Master Gears Broaches and all types of
special form Milling Cuters.


CTI ofers the complete engineering services utlizing state of the art CAD
systems, as well as on-site troubleshootng and diagnostcs.


Their commitment to quality and tmely delivery distnguishes Capital Tool as one
of the world’s premier gear tool manufacturers.
Where is Capital Tool Industries?

Headquarter and Plant Locatons:

Capital Tool Industries
7-a,Industrial Estate,Patala-147004 India Ph:
+91-98760917818
Fax: +91-175-2217102
E-mail: info@capitalgeartools.com
Web: www.capitalgeartools.com

Sales ofce USA

Capital Gear Tools LLC
114 Sansome STREET
San Francisco CA 94104-USA
E-mail: info@capitalgeartools.com
Web: www.capitalgeartool.com
CTI is ISO 9001 certfcated


CTI uses only the highest quality raw materials and manufacturing
equipment to ensure the longest possible tool life.


CTI controls every process in their tool manufacturing to ensure the
quality and trustworthiness in each step of the producton of our
precision tools.


CTI has their our own heat treatment followed by their own CNC relief
and other grinders. This allows CTI to keep the delivery commitments and
reduce lead tmes.
CTI is focusing on their global growth
And what is the product range?

MASTER GEARS POWER SKIVING TOOLS

Manufacturing Equipment - Grinding

 DOIMAK RFM 1000 6-axis CNC Hob Relief Grinder for Class AAA,AA and A Hobs up to 42 Module

 Hankook 5 axis CNC Hob Relief Grinder

 Schuete 5-axis profle grinding machine

Inspecton Equipment


Tools checked on Klingelnberg P65 or P40 and MAHR GMX 275 C CNC GEAR TESTER
with ESCO sofware


All tools supplied with control certfcates
 Major Suppliers for Tool manufacturing

Have to buy
from Suppliers Raw material Coating

Soft machining Hard machining

To handle by the
tool manufacturer
Cutting edge
Heat treatment
preparation
RAW MATERIAL AND COATINGS

Raw Materials Coatngs


Imported from Bohler,Erasteel,Hitachi 
Oerlikon Balzers is located very near to Patala.

Wide range of material depending on the component 
This ofers a quick coatng service in global well
material; Gear Cutng operaton & Cutng Speed known quality

Material available for high speed wet & dry cutng
CTI ofers the complete range of high performance

Typical Materials used: coatngs on tools like:
•
TiN
Hobs: ASP2030, ASP2052, ASP 2060 , S390, •
Alcrona
S290 and MC90 •
Alcrona Pro
Shaper Cuters: M35, ASP2030, ASP2052, S390 •
Altensa
Skiving cuters : S390, ASP2030, ASP2052
Shaving Cuters: M2, ASP2023
Master Gears: M2, M35
Outline

Introducton CTI

Product Portolio
Hobs
Shapers
Power Skiving
Master Gears
Broaches
Hobs


Range from 0.3 to 42 Module

Max Diameter: 400mm

Max Length for Bore type hob: 450 mm

Accuracy up to Class AAA DIN 3968

PM materials ASP2030, ASP2052, ASP2060, S390

For Wet & Dry cutng Applicatons

Bore & Shank Type

Mult Gashes

Mult Starts

All types of latest PVD Coatngs
 Shapers


Range from 0.5 to 22 module

Diameter from 40mm to 275mm for Disc & Hub

Root Diameter starts from 8mm for Shank

For Internal & External gears

Spur & Helical Type

Profles like Semi-topping, Pre-shaving, Topping

Accuracy class ‘AA’ & ‘A’ as per DIN1829

Materials M35, ASP2030, ASP2052, S390
Power Skiving Tools


Range from 0.25 to 10 Module

Diameter from 15 mm to 250 mm for Disc & Hub

For Internal & External gears

Spur & Helical Type

Profles like Semi-topping

Accuracy class ‘AA’ & ‘A’ as per DIN1829

Materials M35, ASP2030, ASP2052, S390

New CTI product website:

skivingcuters.com
Power Skiving Tools
Power Skiving Tools – Process Example
Power Skiving Tools
Power Skiving Tools
Power Skiving Tools
Power Skiving Tools
Master Gears

 Range from 1.5 to 8 Module

 Diameter from 75 to 200mm

 Thickness up to 80mm

 Accuracy class 4 as per DIN 3962

 Material: M2, M35

 Coated and uncoated

GLEASON HURTH SRS 402
 Producton will be done on a shaving cuter grinding machine
 Master Gear as testng tool

Rolling Tester principle

Master Gear Gear

Source: Linnenbringk Technik Warburg

Master Gear as rolling tool

Chamfering Soft finishing

Pre machining Hobbing Rolling Heat treatment
Deburring of teeth

Rolling
Tool A

Feed Marks Generated Marks

Gear
Rolling Rolling
Tool B Tool C

During the rolling process, the process related

deviatons are going to be removed.
The hard rolling gears are rolled
with the sof gear.
Master Gear as rolling tool

Rolling machine from Linnenbrink Technik Warburg

Linnenbrink is evaluatng the CTI

quality to get listed as OEM supplier
for rolling and master gears.
Broaches

CTI is fully equipped to manufacture

standard and special broaches in
either push or pull style


Spline broaches

Keyway broaches

Round broaches

Total length up to 1.500 mm

Materials: M2; M4; M35 or ASP2030
Thank you for your atenton
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