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Hybrid Power Systems in Multi-Rotor UAVs A Scienti
Hybrid Power Systems in Multi-Rotor UAVs A Scienti
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ABSTRACT This study is conducted in the context of two significant challenges facing Unmanned Aerial Vehicle (UAV)
technologies. These challenges are limited flight duration and payload, which have a direct impact on the performance and
areas of application. The Hybrid Power System (HPS) has a prominent role in overcoming these challenges with a view to
expanding the application fields of UAVs to include further areas such as air taxis and air ambulance services. First, this work
systematically reviews the scientific contributions in the past two decades with the aim of exploring the existing design
approaches for HPSs in multi-rotor UAVs. To do that, a Systematic Literature Review (SLR) has been followed. The selected
articles have been reviewed, analyzed, evaluated, and then classified according to the scope of the study, research trends,
design methodologies, main findings/shortcomings, and future work. Retrieved data shows that the Internal Combustion
Engine (ICE) and the Proportional-Integral-Derivative (PID) controller were the most commonly used. Fuel Cells (FCs) still
need more research and experiments to overcome practical constraints, while solar-powered UAVs require more surface areas
to absorb large amounts of solar radiation. Second, to keep up-to-date with technological advances in this area, this research
surveys, analyses, and discusses the available commercial models of HPS that can be used in UAVs along with some examples
of hybrid-powered UAVs. The intended goal of this paper is to stimulate and help researchers and those interested in the
challenges of electric UAVs and guide them to develop this field more efficiently from an industrial/scientific perspective.
INDEX TERMS Hybrid Power System, Hybrid-powered multi-rotor UAV, Systematic Literature Review.
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between 2005 and 2019 were studied from an academic meta-analysis approach with the aim of summarizing the
viewpoint. A comprehensive study was conducted on the used methodologies, academic contributions, shortcomings,
flight mechanisms, configurations, and applications of and future works, and highlighting the most cited studies and
UAVs in [13]. the contributing countries.
UAVs have been actively researched recently [14]. They The current study goes beyond the previous review
are increasingly being used by many hobbyists and studies, as the SLR included articles published in the past
researchers as well as in engineering and science fields [15]. two decades (2000-2021) within the scope of the most
Rotary wing UAVs, including multi-rotors, are characterized famous and widely used digital scientific databases:
by high maneuverability, vertical take-off, and landing in Clarivate Analytics - Web of Science (WoS), Scopus, and
confined spaces. These features make multi-rotor vehicles an IEEE Xplore Digital Library. What is more, it has largely
attractive research platform for countless research and devoted attention to empirical studies and also focused on
projects in the academic and industrial fields. With all its the post-deployment stage of the HPSs by mentioning some
advantages, there are restrictions imposed on battery- authors' concerns and future proposals to ensure successful
powered UAVs, which are limited flight time and payload. use, safety, and continued and effective development.
In other words, there is a price to pay for these advantages in Moreover, necessary data, such as methodologies, main
terms of short flight time [16] and limited payload, which results, shortcomings, and future proposals are discussed.
makes them less efficient [17]. Helicopters and quadcopters Specifically, academic studies are categorized according to
face this challenge (poor endurance) more due to their low the approach, core components of the designed system, and
efficiency compared to fixed-wing aircraft [18]. control methods. Regarding the industrial and commercial
Consequently, the expansion of endurance and range of aspects, the technical specification parameters of the
UAVs is an important topic of study worldwide [19]. available commercial products have included the following:
Therefore, it can be considered the main problem for many type, maximum power, payload weight, Maximum Take-Off
of these aircraft applications [20]. Weight (MTOW), power-to-weight ratio, power-to-MTOW
The study of endurance in UAVs is related to the type of ratio, flight endurance, and application area.
power source used in the vehicle. The power source affects HPSs and their use in multi-rotor UAVs from the point of
the endurance of the aircraft and even limits this ability view of scientific research and the industrial sector have been
significantly [21]. According to Jaeger and Adair [22], in reviewed in section I. Section II describes the configurations
order to increase flight endurance in the design of of HPSs and their incorporation into UAVs. The
electric/battery-operated UAVs, results in an increase in the methodology of the SLR, the main research questions, and
weight of the built-in battery, but increasing the total weight the evaluation criteria are described in Section III. Section
of the UAV and therefore more energy is used. A study by IV discusses and analyzes the main findings and
[23] provides an overview of the hybrid-electric propulsion contributions of published studies from the previous two
and energy management methodologies of hybrid aircraft. In decades. Different types of the latest commercial hybrid
that paper, the authors addressed the energy management powertrains, commercial engines used in UAVs, and hybrid-
methodologies for hybrid aircraft while proposing powered multi-rotor UAVs are presented in Section V,
algorithms to improve the vehicle's safety system in the event followed by an analysis of the results, and a discussion of
of engine failure. performance parameters, including the preliminary design
In most prior studies, researchers have tended to focus on considerations. Finally, Section VI concludes with a
the external structure of UAVs, classification, and areas of summary of the salient outcomes of the paper accompanied
application. Studies have often focused on general reviews by development proposals about the future of this technical
of new and emerging technologies in the field of UAVs and field in academia and the industry.
their utility. However, they have extensively disregarded
power sources, their limitations, and their evident effect on II. HYBRID SYSTEM CONFIGURATION
performance, productivity, efficiency, effectiveness, and Hybrid energy combines many energy sources such as
expansion. Thus, there is a need for additional academic Internal Combustion Engines (ICEs), Fuel Cells (FCs),
studies and in-depth reviews to investigate this gap from the batteries, solar cells, and supercapacitors (SCs). UAVs
point of view of scientific research, empirical studies, and generally use the structure of this system to provide hybrid
industrial products. power to increase endurance and improve performance.
The authors have been noting the growing interest in Thus, choosing the appropriate hybrid power source
endurance and payload issues in UAVs from a research structure with an optimal power management system will
perspective. More specifically, the role of hybrid power contribute to the efficient operation of advanced UAVs [24].
systems (HPSs) in solving these problems and further HPSs branch out as either series, parallel, or series-parallel
development of hybrid-powered UAVs. The SLR structures [25], [26]. Fig. 1 shows the configurations of HPS
mechanism was adopted on this specific topic in the analysis, that could be used in the UAV’s power system. In general,
organization, and classification of previous studies through a all configurations have their advantages and disadvantages.
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For example, in the series system, the Electric Generator proposals. Moreover, the state-of-the-art in hybrid generator
(EG) fully provides the momentum, thereby making the technology along with the models of multi-rotor UAVs that
control easy. The parallel configuration is the most widely use the HPS methodology have been studied.
used and most suitable for UAVs with long endurance tasks
[25]. Considering the weight, the series-parallel system is A. Research Methodology
heavier than a parallel system. Whereas the parallel 1) RESEARCH QUESTIONS
configuration has advantages, including the ability to drive The research questions posed here are aimed at problems that
propellers through the engine or by the Electric Motor (EM) define the framework of the study and the variables that must
separately, or both together [27]. be addressed. In this study, research questions focus on HPSs
in multi-rotor UAVs, the endurance, and payload as shown in
A. UAV and Hybrid System Table 1.
Numerous recent scientific research studies have addressed
the use of different power systems and their impact on 2) RESEARCH DATABASES
performance and flight time. Many of them have focused on Through the initial research process within the most well-
the HPSs. In [28], authors proposed the use of a hybrid- known and credible scientific databases, namely: WoS, IEEE
electric propulsion system (HEPS) in UAVs used in Xplore, and Scopus, 268 results were retrieved. The
surveillance to overcome the problems that relate to the frequently used keywords and terminology in the previous
limitations in performance and endurance. Other works [29] research studies were used with the inclusion of Boolean
and [30] applied parallel HEPS. Harmon in [29] used neural operators ‘‘OR’’ and ‘‘AND’ to ensure the relevance of the
network algorithms to allow the operator to specify search results to the main objective of the study.
proportional significance between the use of gasoline,
electricity, and recharging relying on the planned task. In 3) STUDY PROCESS
consequence, the author recommended using a computerized The research methodology was chosen with the guidance of
dynamometer to test more fuel-efficient ICEs and propulsion an electronic search and the selection of research studies by
systems. following the Preferred Reporting Items for Systematic
The application of alternative energy sources to UAV Reviews and Meta-Analyses (PRISMA) [36]. It consists of
power systems has been investigated in [31]. Consequently, four main stages, and each phase contains several steps. At
the authors pointed out that the HPS (FC combined with a each phase, inclusion/exclusion criteria (see Table 2) are
battery) is able to improve flight endurance and satisfy all implemented to determine which studies will be excluded
power requirements for the UAV flight. Although this type and which will be included. In the first stage, identification,
of system is widely used in UAVs, according to research studies are searched in different databases. This is done by
[32], many critical issues need to be studied in the future. using the main and most frequently used keywords and
Furthermore, systems that use FCs as an energy source are terminology in recent research in order to find relevant
considered to be heavy in weight compared to ICEs [33]. studies. The second stage, sorting, involves scanning articles
by title and abstract. The third stage, eligibility, includes
This is due to systems associated with FCs such as support
evaluation by going in-depth reading of the contents of the
and storage systems.
selected studies. Finally, the fourth stage is the inclusion of
Despite all technological advances, hydrogen systems in
studies that fulfill the assessment criteria used in the review
general and FCs in particular face current technological study. Fig. 2 depicts the systematic search process flow
challenges, and researchers and industrial companies need to diagram.
work together in solving these challenges [34]. In another
paper [35], the HPS was used to overcome the limiting factor B. STUDY SELECTION
for energy storage in the UAV power system. The acquired Several steps were introduced with the aim of limiting the
results showed that the hybrid system is appropriate for flight studies related to the research issue and excluding studies
missions that require additional energy. According to the that did not address the main research issues. The first stage
authors, in future work, this model could be improved with of the filtering (n = 154) contained the elimination
experimental data and other forms of hybrid techniques, such requirement; duplicate articles, written in a language other
as SCs, could be evaluated. than English, and unpublished articles. The second stage
(screening process) focused on examining the remaining
III. SYSTEMATIC REVIEW OF HPSs IN MULTIROTOR articles (n = 114) according to the title and their relevance to
UAVs FROM A SCIENTIFIC RESEARCH the research topic, as well as scanning the abstract and
PERSPECTIVE contents related to the issue under investigation. Based on
In view of the scarcity of studies concerned with a this step, (n = 46) results, (n = 41) studies that have no
comprehensive review of the use of hybrid systems in multi- relevance to the topic of the research, and inaccessible papers
rotor UAVs from a scientific and commercial perspective, (n = 5) have been excluded. The number of articles included
this paper provides an analysis of the academic contributions for the eligibility stage (n = 68). According to the criteria
in the past two decades and explores research gaps and future
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listed in Table 2, in-depth reading and analysis excluded a hybrid propulsion system for a micro triple tilt-rotor VTOL
number (n = 45) of articles owing to their lack of any UAV" [27], which was published in (2017 IEEE 6th Data-
empirical results and (n = 23) irrelevant articles. After a Driven Control and Learning Systems Conference). Table 3
comprehensive analysis and applying the quality and outlines the six most cited papers given by WoS, IEEE
assessment criteria, (n = 19) articles were selected as a final Xplore, and Scopus.
study sample for their conformity with the research questions
and study scope. IV. MAIN FINDINGS AND DISCUSSION
This part is devoted to explaining, analyzing, and discussing
C. PUBLICATION ANALYSIS the main contributions of the retrieved studies through the
Publications are classified according to their sources and SLR method. In addition, the methodologies, future
year of publication, as shown in Fig. 3. Furthermore, challenges, and research trends were discussed.
publications were categorized based on the number of times
the articles in the database have been cited, over time (see A. ANALYSIS OF THE MAIN CONTRIBUTIONS AND
Fig. 4). LIMITATIONS
Although a time restriction (2000-2021) is imposed on the Synthesis of literature findings focuses on the HPS in multi-
publication time of the reviewed studies, there was only one rotor UAVs, whether the objective is modeling, simulation,
article each year for the years 1984, 1985,1986, and 1988, or practical implementation. In Table 4, the data in each
according to the Scopus database, and the year 1985 only had study were evaluated and presented based on the following
one study based on the WoS database. factors:
Field/Objective of the research
D. QUANTITATIVE ANALYSIS Design Methodology
The keywords included in the studied articles contributed to Future Works
identifying the researchers' interests and access to the most
frequently used scientific terms and topics that were Several studies [27], [39]–[50] have used ICE in the
constantly discussed in the studied records. VOSviewer designing of propulsion systems. The main results of these
(visualization of similarities) software, developed by [37], is studies indicated the advantages of using HPS in the
designed with the aim of displaying large bibliometric maps possibility of doubling the energy density [42]; obtaining high
in an easy and clear way. It was used to assign the co- efficiency and longer endurance in tilt-rotor type vertical take-
occurrence network to keywords and the main terminology off and landing (VTOL) UAVs [27]; qualitative development
of the records. of multi-rotor UAVs [48]; expanding flight endurance with
Fig. 5, obtained by VOS viewer software, demonstrates
efficient power consumption [41]. In the study by Cabanas et
the set of keywords visualization related to integrating the
al. [39], an ICE (DLE-111- Two Stroke: 8.4 kW, 2.86 kg) was
HPS into UAVs. According to the frequent keywords,
coupled mechanically with Brushless DC (BLDC) motor
different clusters have been formed. It can be observed that
the network visualization illustrated several clusters (ROTOMAX 150 cc:9.8 kW, 2.5 kg) as a generator to produce
represented in different colors. These groups are formed and a 3-phase AC voltage. The acquired AC voltage was rectified
clustered according to the author's keywords such as hybrid using an active rectifier composed of a semiconductor
system, UAV, propulsion system, payload, flight time, transistor known as MOSFETs (Metal Oxide Semiconductor
internal combustion engine, and control system. Field Effect Transistors) and the rectified voltage was
Based on the databases used in this study, a quantitative controlled by an FPGA (Field Programmable Gate Arrays)
analysis of records is presented in terms of country, the and stored in SCs. Although the preliminary results indicated
number of studies, and the database. This is realized using a maximum power generation of about 7.75 kW (50 V, ~150
Sankey diagrams [38] as shown in Fig. 6. According to the A), realistic operating conditions weren't indicated,
chart, the country that dominates in terms of the number of specifically, supplying an actual load such as a multi-rotor
publications on the proposed topic is the US, with (n = 61) UAV platform. Benbrook and Hagen [47] developed a HPS
studies, followed by China with (n = 51), India (n = 18), with a total capacity of 1 kW. The designed hybrid system was
Spain (n = 14), South Korea and Croatia with (n = 10) studies based on ICE (3W28i - Two Stroke: 2.00 kW, 1.2 kg)
each, and Poland with (n = 9) studies. mechanically coupled to a BLDC motor (KDE7215XF).
Based on the experimental test data sets obtained by a
E. THE MOST CITED STUDIES dynamometer, the overall system efficiency was increased by
The most cited studies over the past 20 years were reviewed replacing heavier units with lighter alternatives. In addition, an
according to the final study sample of included articles for electronic control unit (ECU) was used to increase fuel
systematic synthesis. The most-cited article was entitled efficiency. As a result, the overall efficiency increased by 1%,
"Fuel cells for airborne usage: Energy storage comparison" while the overall weight of the system decreased.
[35], which was published in the International Journal of A hybrid system composed of ICE (Zenoah G320RC: 2.4
Hydrogen Energy. Next comes the second most cited study
kW, 2.3 kg), EG (MTO6374–170–HA–C: 3.55 kW, 0.83 kg),
entitled "Design and implementation of a gasoline-electric
with a battery was modeled and implemented in the work by
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Krznar et al. [42]. From their findings of simulation and quadcopter UAV can be powered with a hybrid system (FC
practical experiments using a test bench, it was concluded that + battery) with a weight of 4.4 kg, while the same vehicle
the total weight of the hybrid system is two times smaller can be operated with a 6.6 kg lithium battery with the same
compared to the battery-based system. Accordingly, it is amount of energy, which means saving weight even further
possible to achieve a twofold increase in energy density using than 30%; 2) The hybrid system seems more suitable for
HPS. Further, the matching in a series-HPS has been studied long flights, while lithium batteries are still the best option
by authors in [48]. In their study, the HPS composed of ICE for short flights (less than an hour with a 7 kg take-off
(OS FS-91: 1.2 kW, 0.65 kg) and EG (E-flite Power 160:2.5 weight).
kW, 0.65 kg). Owing to mismatching between the ICE and In another issue, the impact of the composition and
efficiency of the propulsion system, hydrogen storage, and
EG, high efficiency was not achieved. Consequently, to obtain
battery performance in the HPS has been studied by Apeland
the required efficiency, the HPS could be redesigned based on
et al. in [53]. The analysis was carried out in various multi-
determining the best common and convergent operating points
rotor configurations (Octocopter and Hexacopter). Using the
for both (ICE and EG). McKinney et al. [49] highlighted the measurements of the thrust stand (RCbenchmark 1780), it
implications of incorporating HPS into a Small Unmanned was found that the coaxial configuration of the multi-rotor
Aircraft System (sUAS) by designing a test stand consisting UAV causes efficiency loss by 20-30%, while the single
of ICE (Desert Aircraft 50cc: 3.73 kW, 1.33 kg) and EG configuration reduces power consumption at 25 kg take-off
(Turnigy Rotomax 50cc: 5.3 kW, 1.8 kg). Based on the mass by 700 watts. In a similar but evaluation study by
collected experimental data sets related to vibration and noise, Ahluwalia et al. [52], according to the selected study cases
the vibrations could affect the overall performance of the flight (multi-rotor and tiltrotor eVTOL), the findings of the
system, particularly the avionics system. Therefore, some comparison indicated that FCs (with/without small batteries)
companies specializing in the production of autopilot units try are best suited for powering multi-rotor eVTOLs (within a
to isolate the control system and sensors from the propulsion 60-mile range in an urban scenario, (4-5C) charge/discharge
system. rate, and 2500 kg MTOW). Despite the hybrid FC costs of
Regarding integrating turboshaft engines into HPS, Moody 12 times the cost of LiPo batteries, the hybrid FC system
et al. in [51] have studied and implemented two-hybrid system provides better endurance than LiPo batteries [54] and
prototypes. In the first phase, electrical testing was conducted outperforms them in tiltrotor electrically-powered (eVTOL)
for BLDC EM (Rimfire 50cc: 5 kW, 1.25 kg) as an engine that vehicles [52].
drives BLDC EM (Tornegi Rotomax 100cc: 8 kW, 2.1 kg) as
an electric generator. The initial testing results showed an B. METHODOLOGY AND FUTURE CHALLENGES
electrical efficiency of 63% in the electrical coupling stage Table 5 lists the methodology used in each study more
under varying loading conditions. In the case of integrating a specifically by defining the generation sources for the hybrid
turboshaft engine (KingTech K60TP G2: 7.3 kW, 2.4 kg) as system and control system strategies. As shown in this table,
the prime source of the power system, the turboshaft-powered the PID control method was the most widely used in [27],
EM experienced an instability problem when it was loaded [42], [44], [45], [50]. In addition, most of the empirical
from the electrical front as exhibited unwanted vibration and studies depended on using ICE to generate the required
oscillation. Accordingly, problems of turbulence, vibration, power and on batteries as energy storage. Solar cells as a
and oscillation are arguably the most challenging in source of energy and SCs as a store of energy were the less
turboshaft-engine-powered hybrid systems. widely used. The downside of solar-powered systems is the
Other kinds of studies have addressed the use of FCs [35], need for a large area of exposure to solar radiation, and this
[46], [52]–[54]. To analyze the performance of the FC hybrid increases the UAV's overall weight accordingly. More
system of a multi-rotor UAV, a model is presented and specifically, this challenge is evident in multi-rotor UAVs,
applied to a 25 kg MTOW multi-rotor X8 UAV [54]. The which have a very limited area for radiation exposure.
authors aimed, through the numerical model, to identify the Other studies have developed the control system in the
preference for using a hybrid FC system or batteries to obtain HPSs to: obtain a constant voltage [41]; store data digitally
better flight endurance. According to the study findings, the [51]; control the charging and discharging states of batteries
use of FCs or lithium-polymer (LiPo) batteries of similar size [42]; matching the main engine with the generator [27]. In
(12.2 kg) will achieve a flight time of 99 minutes using FCs the same context, Krznar et al. [45] indicated that it is
compared to 59 minutes if powered by LiPo batteries. More possible to carry out experimental validation of the control
specifically, by using the hybrid system (FC and battery), the components in the HPS by designing a laboratory test
endurance was improved by 76% compared to the LiPo platform. Furthermore, the results also demonstrated that the
batteries. control system still has some errors (related to sensor offset
The same is presented by authors in [35], who developed errors) in the steady state of the closed-loop control in both
a numerical simulation model with the aim of determining the ICE's speed and the rectified voltage.
the most appropriate power system (FC, battery, hybrid Further studies have attempted to expand flight endurance
system) for UAVs. The results of the numerical simulation and payload. To do that, an interesting methodology has been
have shown the following: 1) A 7 kg take-off weight proposed and applied with the aim of separating the main
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lifting force and the attitude control system [40], [41], [43], can be interpreted that (FC + Battery) in 1 unit in weight
[44], [50], [55]. In [43] and [44], ICEs create the main lift equals a lithium battery of 1.5 units in weight. According to
force, while the EMs achieve attitude control. Depending on the combined studies [35] and [42], it can be roughly stated
this concept, the efficiency was increased by 10-15%, while that the specific energy of HPS's components can be
the designed control system had the ability to meet the arranged as follows: (ICE + EG: 300 Wh/kg) > (FC +
desired control effects [44]. Lu et al. [40] proposed a hybrid Battery:1.5 × 140 Wh/kg = 210 Wh/kg) > the lithium battery
system with two parts (hybrid and four rotors). The coaxial pack energy density (140 Wh/kg). Generally, and
rotors in the hybrid part generated the main lifting force computationally speaking, it can be interpreted that the
while the four rotors provided the required power for specific energy of 1 unit in weight of (ICE + EG) equals 1.4
maneuvering. Nevertheless, from a design perspective, the
units in weight of (FC + Battery) and 2.14 units in weight of
proposed configuration seems to be complicated with respect
lithium battery.
to the attitude control system, which requires further
Finally, it is worth noting the future challenges that still
experimental tests to prove the overall efficiency. The works
exist in integrating hybrid systems into multi-rotor UAVs,
[50] and [55] by Lin et al. have proposed the integration of a
which are represented by:
HPS into a dual quad-rotor as the main lifting force was
Regarding the fuel-powered systems (Piston-based
generated by 4 gasoline engines (GT-33: 2.95 kW, 0.95 kg)
while 4 BLDC motors satisfy stabilization and maneuvering engines): power-to-weight ratio, Specific Fuel
requirements. The proposed configuration seems quite Consumption (SFC), Time Between Overhauls (TBO), and
complicated, therefore, in order to achieve stable lift, the cooling system; vibrations caused by combustion noise and
incremental PID algorithm and the linearization of the mechanical noise [56]; response speed [44].
throttle-to-RPM method were used to precisely control the In terms of turboshaft engines, a power system based on a
engine RPM. However, despite a successful initial flight test small turboshaft engine (7.3 kW) was evaluated for a small
being conducted, the needle tuning of the engines could UAV [51], but proper operation with a full load was not
change in different weather conditions (hot or cold). In achieved. Despite a more powerful range of turboshaft
addition, the proposed normalization methodology was not engines (~1000 kW) being commercially available [57], the
ideal. design of a turboshaft-powered generator for UAVs
Another study was carried out by Ranasinghe and
requires more attention from academia.
Gunawardana [41], in which the hybrid system consists of
ICE (DLE-60: 5.2 kW, 1.5 kg) and four EMs (T-motor U12 Disadvantages of using hydrogen in a hybrid FC system
KV100). The ICE was used to provide thrust force during namely: high cost, flammability, and difficulty in storage
horizontal flight while the battery-powered EMs were used and transportation [46]. These complications contribute to
during take-off and landing operations. Due to the lack of reducing their application in UAVs [27]. Moreover, FCs
real-time flight tests, the effectiveness and total efficiency of require: future development [46]; experimental tests [35]–
the proposed system with respect to the control system and [54]; optimization of them in HPSs in terms of performance
energy consumption cannot be verified. In a similar manner, and mass [53]; and further studies to address their weight
the designed hybrid system in the work [27] consists of ICE and onboard storage units [52]. On the bright side, from the
(RCGF-10cc: 1.4 kW, 0.57 kg), and EM (SII-4020-540: 1.85 commercial and industrial side, there is a more powerful
kW, 0.672 kg). Aiming at obtaining high efficiency during range of FC engines commercially available on the road
take-off, landing, and cruising operations, this prototype has (~136 kW, Toyota™ Mirai) [58]. Perhaps most
been implemented in a small three-tilt-rotor VTOL UAV.
impressively, one of the leading manufacturers of
According to the proposed concept, the ICE was used as the
main power in the fixed-wing cruise phase, while the EM commercial FCs (Ballard™) has FC modules with output
was the main source in the VTOL phase. power ranging from 500 W to 1200 kW. From the technical
With regard to the overall system weight, the authors in [47] data available from the manufacturer, the FCs of 45 kW, 70
and [48] demonstrated the importance of reducing the total kW, 100 kW, and 120 kW have a weight of 145 kg, 240 kg,
weight. In order to achieve that, Hageman and McLaughlin in 275 kg, and 275 kg, respectively [59]. Thus it can be
their article [48], have pointed out the need to define carefully relatively said that their power-to-weight ratio ranges from
the mechanical linkage between the engine and the generator. 0.3 to 0.48. It would be useful to mention that some
Beyond that, the two studies [35] and [42] have dealt with examples of commercial hybrid generators (ICE + Battery)
one of the performance factors related to weight, which is (given in Table 6) have power-to-weight ratio ranges
specific energy. Based on the results using a test bench, it between 0.5 to 1.4. Therefore, the design of FC-powered
was concluded that the HPS (ICE + EG) has a specific energy UAVs requires more attention from academia and the
of 300 Wh/kg, while the battery pack's specific energy is industry.
around 140 Wh/kg [42]. Specifically, the numerical Low generation efficiency in solar cell-powered systems in
simulation by Ustolin and Taccani [35], has shown that the relation to UAV missions [27], [46]. The challenge also
hybrid system (FC + Battery) with a weight of 4.4 kg equals remains, particularly in multi-rotor UAVs, since there is not
6.6 kg lithium battery to store the same amount of energy. It enough area for solar cell placement.
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content may change prior to final publication. Citation information: DOI 10.1109/ACCESS.2022.3232958
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License. For more information, see https://creativecommons.org/licenses/by-nc-nd/4.0/
This article has been accepted for publication in IEEE Access. This is the author's version which has not been fully edited and
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A major parameter in the design phase that determines the integrating two, three, or four engines to obtain a total output
mission of unmanned flight systems is the ratio of maximum power of 223.7 kW (300 hp), 335.6 kW (450 hp), and 447 kW
power to the MTOW. Based on the data available from the (600 hp) respectively.
manufacturers, Fig. 10 shows the relationship between
maximum power and MTOW for some commercially VI. CONCLUSION AND FUTURE WORK
available hybrid-powered UAV models. As shown, it roughly Starting with the challenges facing electric UAVs represented
ranges between (0.1-0.2) kW/kg. Obviously, the importance in the feasibility of flight time and payload, this paper provides
of this ratio is highlighted in its contribution to identifying the an academic and technical research view of hybrid-powered
maximum power generated by the powerplant, and the multi-rotor UAVs. The literature specifically addressing HPS
MTOW of the UAV which includes the empty weight and issues has been reviewed in terms of a research field,
payload. objective, main findings, and future work. In order to
2) WEIGHTS RELATIONSHIPS accomplish that, a Systematic Literature Review (SLR)
(PAYLOAD/EMPTY/MTOW) approach has been followed. Consequently, relevant studies
On the basis of the information provided in Table 7, Fig. 11. were collected in the past two decades (2000-2021) and
(left figure) shows the overall distributions of the UAVs' analyzed, and valuable data were extracted and presented in
weight in terms of MTOW, empty weight, and payload Tables 4 and 5.
weight. The technical findings in this figure indicate that the Regarding the experimental studies, this study has
MTOW is proportional to the payload and empty weights. systematically reviewed the research methodology, the
Therefore, multiplying these weights doubles the MTOW. components of generation in the hybrid system, and the
On the other hand, a mass fraction measurement is a factor control algorithms. Publication time, search engines, most
for estimating weights. The empty mass fraction compares the frequently used keywords and terminology, most highly-cited
empty weight against the MTOW. Similarly, the payload mass articles, and countries with the highest contribution were
fraction is the ratio of the maximum payload weight to the analyzed. Network visualization and Sankey diagrams were
MTOW. Fig. 11. (right figure) illustrates these two used to display the data (Co-Occurrence of Keywords,
parameters, noting that these fractions did not show a direct Distribution of highest contribution countries) in an easy-to-
correlation to MTOW similar to what is pointed out in [70]. explain manner. VOS viewer software was used with the aim
of analyzing the content of the retrieved studies. According to
D. PRELIMINARY DESIGN CONSIDERATIONS the results of the analysis, the ICE had the highest share in the
Power is one of the main parameters of engines and is closely proposed designs, while the use of SCs in storing the generated
related to weight. Analyzing the link between the power and power was much less compared with batteries. Additionally,
weight of the engine is considered an essential first step in the it was noted that the PID control methodology was the most
design phase of the propulsion system. widely used in adjusting the engine rotational speed and
Focusing on the products of commercial companies dealing attitude control system. As for energy sources (FCs, batteries),
with HPSs and their uses in powering multi-rotor UAVs, they still need more development and attention from academia
continuous advances can be observed in increasing payload and the industry. Although FCs represent a promising
and flight time. The progressive development of hybrid technology for the future, they need further practical
systems will contribute to expanding the application areas of experiments to overcome the complications and challenges of
multi-rotor UAVs to include promising fields in the future using hydrogen. These concerns, along with the low specific
such as air taxis and air ambulances. In this section, energy of the battery (Wh/kg), have contributed to reducing
commercial hybrid powertrains with a power ranging from the use of FCs and batteries in some fields of UAV
(2.4 to 40) kW have been studied and analyzed. From Fig. 12 applications.
(left figure), it is evident the power-to-weight ratio of ranges On the other hand, the preliminary design considerations
between (0.5 to 1.4), and the DLE128HD engine has the for heavy multi-rotor UAVs have been discussed.
highest one. Performance parameters like maximum power, MTOW,
In a similar way, commercial engines that are used in empty weight, payload weight, power-to-weight ratio, and
UAVs, whose power ranges between (8.5-149) kW, have been power-to-MTOW ratio were analyzed. These analyses have
also investigated. It is worth noting that these engines can be been conducted for:
converted to a full hybrid engine by adding a generator set. As hybrid commercial engines with output power ranges
reflected in Fig. 12 (right figure), the power-to-weight ratio between (2.4 to 40) kW and power-to-weight ratio ranges
ranges between (1.5-2.7), and the highest ratio was for the between (0.5 to 1.4),
RT1200-P engine. In this respect, it should be pointed out that commercial engines that are used in UAVs with output
using an engine with continuous power of about 112 kW (150 power from (8.5 to 149) kW and power-to-weight ratio
hp), it is possible to design a multi-rotor UAV for heavy lifting ranges between (1.5 to 2.7), and
tasks (Air taxi, Air ambulance, Heavy lift cargo,). Also some available commercial hybrid-powered UAV models.
noteworthy, it is possible to double the generated power by
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This article has been accepted for publication in IEEE Access. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/ACCESS.2022.3232958
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[74] "F23 LIGHTWEIGHT- 23 Series." [Online]. Available:
https://hirthengines.com/2-stroke-engines/23-series// (Accessed
on: June 01, 2022).
[75] "3W International- Multi-Fuel & Gas Engines." [Online].
Available: https://3w-international.com/produkt/sp-275-fi-ts-
ros// (Accessed on: June 01, 2022).
[76] "Quad-Rotor Concept- Unlocking new potential in rotary engine
design." [Online]. Available: https://rotronpower.com/rt1200p-
rotary-engine// (Accessed on: June 01, 2022).
[77] "DF140LC 4 Cyl Engine." [Online]. Available:
https://rcvengines.com/rcv-df140lc// (Accessed on: June 01,
2022).
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https://skypower.online/produkt/sp-180-hf-sre// (Accessed on:
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FIGURE 9. (a) Hybrid Drone octocopter used by Korean [67]; (b) A personal hybrid-electric aircraft (SureFly) [71].
FIGURE 11. Empty and payload weight against MTOW for commercial available hybrid-powered UAVs (left figure); Empty and payload weight fractions
(right figure).
FIGURE 12. Power-to-weight ratio of available commercial engines: (left figure) Hybrid powertrain; (right figure) Fuel commercial engines for UAVs.
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FIGURE 9. (a) Hybrid Drone octocopter [67]; (b) A personal hybrid-electric aircraft (SureFly) [71].
14
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FIGURE 11. Empty and payload weight against MTOW for commercially available hybrid-powered UAVs (left figure); Empty and payload weight
fractions (right figure).
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FIGURE 12. Power-to-weight ratio of available commercial engines: (left figure) Hybrid powertrain; (right figure) Fuel commercial engines for UAVs.
17
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[39] Hybrid power The available commercial HPSs used in UAVs were reviewed. The current design of the prototype requires more
system The designed prototype of a hybrid generator consisting of an future work in order to become an industrial product.
ICE, BLDC generator, and SCs.
Active Rectifying was employed by means of MOSFETS.
[43] Hybrid power The “distributed load” methodology in designing a HPS (ICE and NM
system Battery) was used.
[42] Hybrid power Modeling, designing, and implementing a HPS (ICE, EG, and Design and implementation of a hybrid system with
system Battery) a capacity of about 1000-1200 watts with an
additional power margin of 300-500 watts along
with the design of a multi-rotor UAV with a (10-12)
kg MTOW.
[53] Fuel cell hybrid Analysis of the effect of central system parameters of a hybrid FC Further research and experimental tests can be
system system in a multi-rotor UAV. Accordingly, the impact of the carried out to improve hybrid FC systems in terms of
composition and efficiency of the propulsion system, hydrogen performance and payload.
storage, and battery performance in the HPS was studied.
[54] Fuel cell hybrid Designing a numerical simulation model to analyze and measure Further analysis of the hybrid FC system features
system the suitability of a hybrid FC system for a multi-rotor UAV. for different sizes of UAVs is preferable.
The designed model can be improved by studying
the impact of environmental conditions on the
performance of FCs.
The model can be validated by using experimental
data.
[46] Power sources for Analysis of power sources (FCs, fuel power, solar cells, hybrid FC technology needs more attention and future
multi-rotor UAVs sources) for multi-rotor UAVs. development
Thin-film perovskite solar cells could represent
great prospects in the future.
Although lithium batteries are the main power
source for multirotor UAVs, lithium-ion batteries
are in urgent need of improvement.
Developing a power source capable of providing
longer endurance and higher payload remains the
ultimate goal of UAV development research.
[51] Power system Design and integration of a power system prototype based on a Developing an automated control system to obtain a
based on turboshaft engine for small multi-rotor UAVs aiming at extending constant voltage from turboshaft-powered EM in
turboshaft engine flight range and endurance. different operating conditions (different electrical
for small multi- loads, different turboshaft throttle/RPM). In
rotor UAVs addition, digital data logging is a necessity to operate
turboshaft engines in a safe manner with load
(without limit-cycle).
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[47] Hybrid power Expanding the flight duration in multirotor UAVs based on HPS Improving engine, motor, and ESC performance.
system (ICE and BLDC). Optimizing the cooling system at a reduced
possible power cost.
Reducing the overall system weight.
[44] Hybrid multi-rotor Design a separate lift and attitude control system for a hybrid NM
UAV control multi-rotor UAV.
strategy The attitude and speed controller are designed depending on the
backstepping-PID control method.
[35] Use of fuel cells or Development of a numerical simulation model to determine the Validation of the designed model through
hybrid systems for preference for using FCs or HPS (FC, battery) in UAV systems. experimental data. In addition, SCs can be used in
UAV propulsion. future hybrid systems.
[49] Hybrid power Analyzing the practical implications of integrating a hybrid NM
system electric power system (ICE and EM) in multi-rotor UAVs with
aim of improving endurance and providing design insights for
future development.
[48] Hybrid power Study of the performance of a series HPS by coupling between The efficiency and weight of the series HPS can be
system ICE and EM in small UAVs (sUAVs). improved by selecting a distinct coupling between
ICE and EM.
[27] Hybrid power Design and implementation of a hybrid propulsion system (ICE, The designed prototype needs more future work,
system EM) to drive a micro triple tilt-rotor VTOL UAV. which is modeling, optimization, testing, and control
In addition, a dynamic model of attitude control based on a PID of the propulsion system, including an accurate
controller is presented. dynamometer to achieve reliable matching between
the EMs and the engine.
[50], Hybrid power Design of a control system based on the PID controller for a NM
[55] system hybrid-powered multi-rotor UAV.
The proposed HPS was integrated into a dual quad-rotor.
[40] Hybrid power Power matching and performance testing of the hybrid UAVs NM
system (coaxial rotors and multi-rotor).
[41] Hybrid Propulsion Design and implementation of a hybrid propulsion system (ICE, Improving the control and positioning system
System for VTOL EM) for a VTOL UAV to carry out surveillance and (reconnaissance and surveillance missions), real-
UAV reconnaissance missions. time validation, and utilizing a turboprop engine
instead of the gasoline engine.
TABLE 5. Evaluation of the selected studies according to verification methodology, core components of HPS design, and control system strategy.
[45] - - - - - PID
[52] . - - - - - NM
[39] - - - NM
[43] - - - - - NM
[42] - - - PID
[53] - - - - - - NM
[54] - - - - NM
[46] . - - - NM
[51] - - - - - - NM
[47] - - - - NM
[44] - - - - PID
[35] , - - - - - NM
[49] - - - - - NM
[48] - - - - - NM
[27] - - - PID
[50], - - - - PID
[55]
[40] - - - - NM
[41] - - - - - NM
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TABLE 6. Technical data of some commercial examples of hybrid generators and engines for UAVs.
UAV Type Engine Type Engine Model Power Range (kW) Weight Manufacturer/ Ref. Country
(kg)
UAV Hybrid 8.9 6.2 DLE / China
[72]
DLE128HD
Commercial Hybrid 5.5 (max) 9.5 LaunchPoint/ USA
aerospace, 5 (continuous) [61]
automotive,
and air taxi
companies
DA150
Long Hybrid 40 (max) 59 LaunchPoint/ USA
endurance, 35 (continuous) [61]
hybrid
electric flight
for UAV and
UAM
Rotax 582UL
Multi- Hybrid 2.4 (continuous) 4.2 Foxtech Hobby/ China
copters, [62]
VTOL Fixed
wings
NOVA-2400
Larger UAVs Hybrid 4 (max) 3.5 Pegasus/ [65] Canada
GE70
UAV Hybrid 7.4 6.15 Walkera Technology China
Co.Ltd. /
[73]
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FD23K
Light Two cylinder 37.3 22 Hirth Engines Germany
GmbH/
aviation two
(without [74]
devices stroke(boxer)
weighing up exhaust)
to 120kg
F23-LIGHTWEIGHT
UAV, UAS 2-Cylinder Gas 16.34 10.7 3W International Germany
Engine, two (including GmbH/
stroke ignition) [75]
SP-275 FI TS ROS
UAVs, light Quad[4] Rotor, 149.14 (max) 54 Rotron Power/ UK
111.8(continuous) [76]
aircraft and Rotary Wankel
helicopters
RT1200-P
Fixed wing, 4-stroke four 8.575 (max) 6.3 +/- 0.2 RCV Engines Ltd/ UK
[77]
Helicopter- cylinder rotating
Rotary Wing, valve fuel
Hybrid, injected
DF140LC 4 Cyl
Engine
UAVs (heavy Rotary engine 22.296 9.5 (without Sky Power/ Germany
loads) subcompon [78]
ents )
SP-180 HF SRE
Hybrid
Light and Single cylinder 22.37 12.7 Hirth Engines Germany
GmbH/
ultralight two-stroke [79]
aviation, for engine
UAV
available
F33 AS
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Vehicle Model Maximum Maximum Flight Time Empty Maximum Propulsion Generator Batteries
Take-off (h) Weight Payload System Output
Weight (kg) (kg) (Kw)
(MTOW)
(kg)
HYBRiX 2.1 [80] 20//25 4 h (Max. Endurance) 13 5//10 Hybrid Fuel- 3.7 Lipo-6S
2 h (Full Load) Electric
GAIA 160 Elite 22.5 3.5 h (19.7 kg take-off 13.7 5 Hybrid 2 (max) Lipo-12S
Pro [63] weight) (6 kg fuel) Gasoline-
3 hours with (3 kg fuel) Electric
Airborg™ H8 50 2 h / 4 kg 33 10 Hybrid 10 Lipo-12S
10K [82] Over 1 h ( with up to 10 Gasoline- (50V,
kg payload) Electric 6000
mAh)
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