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1 s2.0 S0022030222005070 Main
1 s2.0 S0022030222005070 Main
105:7904–7916
https://doi.org/10.3168/jds.2022-22253
© 2022, The Authors. Published by Elsevier Inc. and Fass Inc. on behalf of the American Dairy Science Association®.
This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Use of micellar casein concentrate and milk protein concentrate treated with
transglutaminase in imitation cheese products—Melt and stretch properties
P. Salunke,1* C. Marella,1† J. K. Amamcharla,2 K. Muthukumarappan,3 and L. E. Metzger1‡
1
Department of Food and Dairy Science, Midwest Dairy Foods Research Center, South Dakota State University, Brookings 57007
2
Animal Sciences and Industry, Kansas State University, Manhattan 66506
3
Department of Agricultural and Biosystems Engineering, South Dakota State University, Box 2100, Brookings 57007
7904
Salunke et al.: MICELLAR CASEIN CONCENTRATE AND MELT PROPERTIES 7905
Salunke and Metzger, 2022a). Various methods, includ- The use of a crosslinking enzyme, such as transglu-
ing the Schreiber melt test, tube melt test, dynamic taminase (TGase, EC 2.3.2.13), has the potential to
stress rheology (DSR), or rapid visco analyzer melt modify the protein properties of MPC or MCC and
test, have been used to study the meltability of PC may improve the functionality and structural proper-
or IMC. Stretchability is the least studied technique ties of milk proteins. Transglutaminase catalyzes an
mainly because it is highly unstandardized and sub- acyl transfer reaction between the protein-bound gluta-
jective. Various tests have been developed, including minyl residues and the primary amines and gives rise to
the pizza bake and fork test, texture profile analysis the formation of a framework of additional isopeptide
(TPA)-stretchability, stretchability in oil, among oth- bonds that affect the functional properties of the food.
ers; however, the most common and popular test has We theorize that it is possible to create a casein-based
been stretchability on pizza. Tests using instruments protein network from native casein that has functional-
that have repeatability and reproducibility under stan- ity similar to that of the rennet casein-based aggre-
dard controlled conditions have been developed (Fife et gated gel network formed in IMC. Transglutaminase
al., 2002; Ma et al., 2012). has GRAS (generally recognized as safe) status in the
Protein-rich powders are used in PC or IMC formu- United States, and the USDA has authorized its use
lation to give the desired compositional specification, in some dairy products, including cheese and yogurt.
texture, structure, meltability, and stability (Guinee, However, to our knowledge, no studies have evaluated
2011). Rennet casein (RCN) is the preferred choice the effect of treating MPC or MCC with TGase and
in PCP or IMC applications because of its superior subsequently using this modified ingredient in IMC.
functional properties. The protein portion of RCN is The objective of this study was to determine the effect
100% intact CN, and it provides the maximum viscos- of TGase treatment of MPC and MCC retentates on
ity per gram of protein. Caseinates and whey protein the melted (melt and stretch) characteristics of MPC
concentrate (WPC) added at 5 to 7% will affect sta- and MCC when they are used in IMC and to compare
bility, flavor, and structure (Caric and Kalab, 1993; it with IMC manufactured using RCN.
Guinee et al., 2004). Ingredients such as NDM, milk
protein concentrate (MPC), WPC, and whey powders MATERIALS AND METHODS
contribute to increased levels of whey protein in the
formulations and can lead to textural defects in the PC Experimental Design
and IMC. The use of membrane filtration techniques
for the manufacture of protein-enriched retentates and Three replicates of MCC and MPC were produced
powders has yielded new ingredients for IMC formula- using microfiltration (MF) and UF, respectively, from
tions. Milk protein concentrate contributes to higher 3 different lots of milk and treated with TGase enzyme.
levels of serum proteins (SP) but has low lactose and The TGase treatments included control (C; no TGase),
mineral contents. More textural defects and a decrease low TGase (L; 0.3 U/g protein), and high TGase (H;
in PC functionality are observed because SP can 3.0 U/g protein). After spray drying, the ingredients
crosslink among themselves as well as with caseins at were used as ingredients in IMC manufactured in a
high temperatures. The actual amount of intact CN in twin-screw cooker. The experimental design is shown in
PC can be balanced using casein-rich concentrate or Figure 1. A detailed description of the process is given
powders such as micellar casein concentrate (MCC). in our companion paper (Salunke et al., 2022).
These are very suitable proteins for use in products A 2 × 3 factorial design experiment was set up with
where thermal stability is required because they do not 2 product types (MPC and MCC) and 3 TGase enzyme
gel upon heating. Moreover, MCC has reduced levels levels (C, L, and H). The treatments were coded as
of whey protein (WP), lactose, and minerals. Conse- follows: MCC-C = IMC made with MCC powder,
quently, the use of MCC in PCP formulations may ad- control; MCC-L = IMC made with MCC powder,
dress defects in PC that can be caused by using MPC. low TGase level; MCC-H = IMC made with MCC
However, CN in the MCC is soluble and is in the native powder, high TGase level; MPC-C = IMC made with
state, with glycomacropeptide (GMP) still attached to MPC powder, control; MPC-L = IMC made with
κ-CN. This charged casein micelle surface of the MCC MPC powder, low TGase level; MPC-H = IMC made
may inhibit dispersion of the native CN by emulsifying with MPC powder, high TGase level; RCN = IMC
salts, causing defects in PC. This makes it difficult to made with rennet casein. The IMC was used for the
match the functionality of MCC with that of RCN in characterization of various melted (melt and stretch
PC, PCP, and IMC formulations. properties) functional properties.
Manufacture of TGase-Treated MPC retentate and permeate are reported in our previous
and MCC Powders paper (Salunke et al., 2021). The retentate obtained
was frozen at −18°C until further use. Each MCC and
The process details of manufacturing MPC and MCC MPC retentate lot was divided into 3 equal parts, and
retentates using UF and MF respectively, TGase treat- TGase (Activa TI, Ajinomoto Food Ingredients LLC;
ment, and spray drying are described in our companion 100 units/g activity) was added at 50°C by mixing in
paper (Salunke et al., 2022). Skim milk was produced 100 mL of distilled water. After thorough mixing and
using a cream separator (model 392, Separators Inc.) incubating for 25 min, the retentates were heated (72°C
from 600 kg of raw milk (at 4°C). The skim milk was for 10 min) to inactivate the enzyme and then cooled
batch pasteurized (63°C for 30 min) and cooled to 4°C. to 4°C. The retentates were then spray dried (ASO
The pasteurized skim milk was divided into 2 equal 412E, Niro Inc.) with an inlet air temperature of 205°C
portions. One portion was processed into MCC using and outlet temperature was maintained at 90°C. The
MF (0.5-µm polyvinylidene fluoride spiral-wound mem- powders were air-cooled and packaged in plastic bags
brane, Dominick Hunter Filtration Division – N.A., (Associated Bag Co.) and stored at room temperature
Parker Hannifin Corp.; 3,830 element format with 1.1- until further analysis was completed.
mm feed spacer, area of 4.3 m2, transmembrane pres-
sure of 86.2 kPa, and 23.3°C), and the other portion IMC Formulation and Manufacture
was processed into MPC using conventional UF (10-
kDa polyether sulfone spiral-wound membrane; Domi- The ingredients were balanced in Techwizard (Owl
nick Hunter Filtration Division – N.A., Parker Hannifin Software) to give 48.0% moisture, 21.0% fat, 1.0% salt,
Corp.; 3,838 element format with 1.1-mm feed spacer and 20.0% protein content in IMC. In each formulation,
area of 5.7 m2, transmembrane pressure of 276 kPa, and the MPC, MCC, or RCN contributed all the protein.
23.3°C). The volume reduction ratio was maintained The ingredients used were vegetable shortening [Crisco,
at 5. In the MF process, 100% diafiltration water was all-vegetable shortening (soybean oil and hydrogenated
added at 6 intervals, whereas in the UF process, 40% palm oil), The J. M. Smucker Co.] as the fat source,
diafiltration water in 4 intervals was used. The techni- sodium aluminum phosphate basic powder (Kasal, In-
cal process details and compositional parameters of the nophos) as emulsifying salt, deproteinized whey powder
Figure 1. Experimental design of the study. MF = microfiltration; DF = diafiltration; MCC = micellar casein concentrate; MPC = milk
protein concentrate; TGase = transglutaminase; MCC-C = micellar casein concentrate powder–control (no transglutaminase, TGase); MCC-L
= micellar casein concentrate powder, low TGase level; MCC-H = micellar casein concentrate powder, high TGase level; MPC-C = milk protein
concentrate powder, control; MPC-L = milk protein concentrate powder, low TGase level; MPC-H = milk protein concentrate powder, high
TGase level.
(Davisco Foods International Inc.) as a lactose source, for 20 s, followed by a 25-s equilibrium time. The stress
citric acid (KIC Chemical Inc.), lactic acid (85% wt/ sweep experiment determined that the maximum stress
wt; Fisher Scientific), and iodized salt (Great Value, limit for the linear viscoelastic region was 400 Pa. A
Wal-Mart Stores Inc.). For the RCN treatment, 3 temperature sweep was then performed using the same
lots of commercially available rennet casein (2 lots of rheometer (parallel plate geometry) at a frequency of
Alaren 771 edible RCN, New Zealand Dairy Board; 1 1.5 Hz and constant stress of 400 Pa (linear viscoelastic
lot from Dynamix Dairy Industries) were used. The region). To minimize drying during measurement, the
ingredient blend and formulation used to manufacture exposed cheese surface was coated with vegetable oil
the IMC included lactic acid (0.8%), salt (1.0%), de- (Crisco pure vegetable oil, The J M Smucker Co.). To
proteinized whey (0.6–5.3%), citric acid (0.5%), Kasal measure the rheological properties, time sweep mode
(3.0%), shortening (20.0–21.0%), treatment powder was used, along with a temperature ramp from 20°C
(23.6–27.1%), and water (44.9–46.7%). The detailed to 90°C at a rate of 1°C/min. Before starting the test,
formulation and composition targets of the IMC are a pre-shear of the samples was performed at 11/s for
described in detail in the companion paper (Salunke et 20 s to equilibrate the sample homogeneously. All mea-
al., 2022). surements were performed in triplicate for each sample,
A preblend (4.0 kg) of all ingredients (except lactic including the elastic modulus (G′), viscous modulus
acid) was prepared in a Blentech twin-screw cooker (G″), transition temperature (TT), and tangent angle
(model CC10, Blentech Corp.) by mixing at 50 rpm (tan δ). The TT was defined as the lowest temperature
for 20 min at room temperature (20°C). The contents during the temperature ramp experiment, where tan δ
were cooked at 74°C over 5 min using indirect heating equaled 1 (G′ = G″).
and held for an additional 4 min at an auger speed of Modified Schreiber Melt Test. The meltability
120 rpm. Lactic acid was added and mixed for 30 s of each IMC sample was measured using a modified
in the final stage of manufacture. The hot IMC was Schreiber test as described by Muthukumarappan et al.
immediately poured into plastic containers with lids (1999) and Kapoor et al. (2007). Each IMC sample was
(Pro-kal-1602 Squat Polypropylene deli containers with cut into a cylinder 28.5 mm in diameter and 7 mm high
lids; Fabri-Kal), and immediately transferred to a cold and tempered to 20°C for 10 min before analysis. The
room (4°C). The IMC were stored at 4°C until further 4 samples were placed on four 0.95-mm-thick alumi-
analysis was completed. num plates (100 × 100 mm), which were immediately
transferred to a forced draft oven (Fisher Scientific) at
IMC Functionality 90°C. After 7 min, the plates with the melted cheese
were cooled to room temperature. The diameter of the
Functional analysis of the IMC included melt and melted cheese was measured using a vernier caliper at 4
stretch properties using different methods: melt area, places for each sample, and the average was calculated.
DSR melt temperature, pizza bake and fork test, and The meltability of IMC was reported as the change in
stretchability test using a texture analyzer. the area of the melted cheese (in mm2) compared with
the original area.
Functional Analysis: Melt Properties
Functional Analysis: Stretch Properties
DSR. The DSR test was carried out as described
by Biswas et al. (2008). Cylindrical IMC samples 28.3 Stretchability is an important and essential textural
mm in diameter were taken from the cup using a cork characteristic for IMC performance in baked applica-
borer and prepared by cutting a thin slice (2.0 mm) tions such as pizza. Stretchability was measured using
using a food slicer (model 1042W, The Rival Co.) and the pizza bake and fork test and a cheese stretchability
wire cutter. The samples were tempered to 20°C for 10 rig that uses a texture analyzer.
min before analysis. A stress sweep experiment for IMC Pizza Bake and Fork Test. In the pizza bake and
was carried out using a rheometer (Viscoanlyser, ATS fork test, the IMC was shredded mechanically (Kitchen
Rheosystems, Rheologica Instruments Inc.) with par- Aid). The fork test was performed as described by Gu-
allel plate geometry. To prevent sample slippage, fine nasekaran and Ak (2003). In the test, shredded IMC
sandpaper (400 grit, wet or dry; 3M) was glued to the (150 g) was used as a topping on a pizza crust (18-
upper plate of the rheometer plate. The stress sweep was cm diameter, Mama Mary’s Traditional Pizza Crusts,
performed at a frequency of 1.5 Hz, with stress ranging Spartan Foods of America Inc.) covered with a thin
from 1 to 1,000 Pa at 20°C. Before starting the actual layer (10 g) of pizza sauce (Ragu Homemade Style,
test, pre-shear of the samples was performed at 11/s Unilever). The pizza was baked at 205°C for 12 min
in a forced draft oven (Fisher Scientific). One minute Figure 3 shows various stages of the stretchability
after baking, a 4-pronged stainless-steel fork was in- experiment, and Figure 4 shows a typical graph ob-
serted into the cheese and lifted vertically; the distance tained. Each graph was analyzed for initial resistance to
at which the cheese could be lifted before breaking was stretch (initial gradient pull force; point A in Figure 4),
measured. The extent of stretch was measured at 5 dif- peak resistance to stretch (peak force; point B in Figure
ferent places on the pizza, and each IMC was tested in 4), ease of extensibility or stretch quality (downward
duplicate. slope gradient; point C in Figure 4), ease of extensibil-
Cheese Stretchability Using a Texture Analyz- ity (mean force during extension), total stretchability
er. A cheese stretchability rig (TA-426, from Texture (distance of stretch; point E in Figure 4), and strength
Technologies Corp.) was used for the stretchability test (area of work during extension; point F in Figure 4).
with the experimental setup shown in Figure 2. The During the analysis, a small drop of oil was placed un-
IMC samples were shredded mechanically (Kitchen der the post to prevent suction and an increase in pull
Aid). The post was placed in the center of the base with force. However, this did not solve the problem fully, and
a ring, and 12 g of shredded IMC was packed around it; test results were discarded when it occurred. An expo-
then, the base, post, and ring with cheese were placed nent software macro was used to calculate the various
in an oven at 95°C for 12 min. To minimize drying dur- point forces, gradients, and areas, as well as the stretch
ing heating, the cheese was covered with an aluminum distance. Each treatment was replicated 5 times.
dish. After the stipulated heating time, the fixture with
the melted IMC was placed on the texture analyzer Statistical Analysis
stage (TA. XTPlus, Texture Technologies Corp.) and
clamped using the accessories provided within 1 min of Statistical analysis of the collected data was done
removal from the oven. The post was then raised to 270 using Proc GLM (SAS Institute Inc.). Because IMC
mm at a rate of 20 mm/s. using a high TGase level (MPC-H and MCC-H) did not
Figure 3. Stages of stretchability test: (A) start of test; (B) initial stretching; (C) final stretching; and (D) return of post.
form an emulsion, a 2 × 2 factorial analysis with a type TGase resists the heat and mechanical forces encoun-
I error rate (α) of 0.05 was used to test for significant tered during IMC manufacture.
differences among the treatments. Additionally, the Even though the MCC, MPC, and RCN powders
IMC manufactured using RCN as an ingredient was were different compositionally, all IMC treatments were
compared with all treatment IMC using the Dunnett balanced for similar proximate composition. No signifi-
test. cant differences (P > 0.05) were observed in the pH or
fat, moisture, and protein contents of the IMC. The
RESULTS AND DISCUSSION IMC samples had pH (5.77–5.88), fat (20.8–21.0%),
moisture (47.91–47.98%), and protein (19.89–19.91%)
MCC and MPC Powder close to the targeted proximate composition (Salunke
et al., 2022).
The analytical details of the MCC and MPC pow-
ders are discussed in the companion paper (Salunke Melted Functional Properties
et al., 2022). The protein on DM basis (79.1–80.6%)
and calcium content (2.06–2.07%) of the MCC powders The melted functional properties in IMC are due to
was higher than that of the MPC powders (protein on protein network and molecular interactions. The mean
DM: 75.7–76.4%; calcium: 1.84–4.87%), whereas the square values and P-values for the melted functional
lactose content of the MCC powder (4.4–4.5%) was properties (melt area and TT) are shown in Table 1.
significantly (P < 0.05) less than that of MPC powder Enzyme level had a significant effect on melt area and
(9.0–9.1%). Differences in fat (2.4–2.9%) and moisture TT; mean values of melt area and TT are shown in
(2.8–3.3%) were small and not significant. Table 2.
No functional analysis was performed on MCC-H The melt of cheese is defined as the ability of cheese
and MPC-H treatments because they did not form an to flow and spread, along with a visual loss of integ-
emulsion during IMC manufacture due to extensive rity of individual cheese shreds (Gunasekaran and Ak,
crosslinking following TGase treatment. This may have 2003; Lucey et al., 2003), whereas the TT measure-
been caused by the high level of crosslinking that limits ments of the initial melt characteristics of cheese in-
the emulsion capacity of casein (Salunke et al., 2022). dicate molecular interactions. The TT has been used
To form a proper emulsion, de-aggregation of casein is to quantify the melting characteristic of IMC; using
essential, and strong covalent crosslinking of casein by DSR to measure the TT, where tan δ (G″/G′) = 1,
Figure 4. Example of a typical texture profile analysis (TPA) stretchability graph showing the force required to stretch imitation mozzarella
cheese. The points of interest include initial pull force (initial gradient) (A), maximum pull force (B), downward slope gradient and resistance
to extension (C), point of break-in cheese strands (D), stretch distance (E), and total work done (F).
is a convenient measure of the melting point of IMC and Metzger (2022b) reported an increase in TT in
because it is the lowest temperature where a material PCP when TGase-treated MCC was used.
changes from primarily elastic to primarily viscous Lucey et al. (2003) stated that hydrophobic interac-
(Sutheerawattananonda and Bastian, 1998; Prow and tions (electrostatic repulsion, hydrogen bonds, colloidal
Metzger, 2005). The control IMC samples (MCC-C and casein phosphate crosslinks, and disulfide bonds) play
MPC-C) had significantly (P < 0.05) higher melt area a critical role in the melt characteristics of cheese; how-
and significantly (P < 0.05) lower TT than the samples ever, the role of covalent bonds is not clear. Casein
containing TGase (MCC-L and MPC-L), indicating molecules (number, strength, and type of bond) are the
that the addition of enzymes restricted the meltability basic building blocks of rheological properties (Lucey
of cheese (Table 2). The TT of the IMC made from et al., 2003), and the melting of cheese is determined
MCC-L was significantly (P < 0.05) higher than that primarily by the number and strength of CN–CN in-
of MCC-C, MPC-C, and MPC-L samples. teractions above 50°C (Park et al., 1984). It seems that
Meltability is dependent on CN interactions in the CN–CN interactions and formation of long strands due
cheese (Lucey et al., 2003). As expected, samples that to new and more crosslinked covalent bonds explain the
had a low melt area had a high TT and vice versa. A higher TT in MCC-L compared with MPC-L.
cheese that melts easily will have a low DSR melt tem- We believe that the intact casein coupled with TGase
perature and vice versa (Prow and Metzger, 2005). The action created the crosslinked protein network that had
addition of TGase had a significant (P < 0.05) effect on longer protein strands, resulting in low meltability. The
melt area and TT, indicating changes at the molecular higher covalent crosslinking due to TGase action modi-
level via crosslinking. The covalent bond formation and fies CN and SP at the molecular level, causing restricted
surface modification of casein micelle due to TGase melt characteristics (Salunke et al., 2012; Salunke and
crosslinking (Salunke et al., 2022) may have restricted Metzger, 2022b). A further detailed study is required at
the melt characteristics and cause an increase in TT. the molecular level to determine the effect of covalent
The covalent bonds formed are not disrupted easily bonds. Salunke and Metzger (2011, 2022b) and Salunke
under the prevailing conditions in IMC manufacture, et al. (2012) have reported on the increase in TT and
and thus will form long strands and not melt easily, the decrease in the melt area of PCP manufactured
resulting in a lower melt area and higher TT. Salunke using MCC and MPC treated with TGase.
Table 1. Statistical analysis of melt area, transition temperature, and stretchability (on pizza and texture profile analysis rig) of the 4 imitation mozzarella cheese treatments
distance
a Texture Analyzer
Stretch
*
*
*
Stretch is the ability of the CN network or strands
to maintain their integrity and not break when a con-
Extensibility
tinuous tensile force or stress is applied (Lucey et al.,
2003); it represents the ease and extent to which the
NS
*
*
* strands are formed (Gunasekaran and Ak, 2003). On
pizza, stretch is the ability of cheese to form fibers or
strands of reasonable tension upon heating when a slice
Maximum
pull force
NS
NS
NS
*
*
NS
NS
NS
NS
NS
NS
NS
NS
NS
NS
6
1
2
*P < 0.05.
(high in whey proteins) had reduced stretch. Also, the The mean values of stretch properties obtained on a
calcium content in the MCC powders was higher than TPA rig are shown in Table 3. Control samples (MCC-
that of MPC powders, as reported in the companion C and MPC-C) had lower stretch quality than the
paper (Salunke et al., 2022). respective samples treated with TGase (MCC-L and
The strands of MPC-C samples were weak and MPC-L). Once cheese starts to weaken, it may weaken
broke soon after lifting the fork, whereas the MCC-C at a faster rate, which is measured by the downslope
samples had longer strands, indicating that the whey gradient. This gradient in the stretch region defines
proteins had a detrimental effect on the stretchability stretch quality (point C in Figure 4) or ease of stretch-
of the cheese. The addition of TGase significantly (P < ability (extensibility). Initial pull and maximum pull
0.05) increased the stretchability in both MCC-L and force values were higher for MCC samples than for the
MPC-L samples. This may be due to the higher level of corresponding MPC samples. Strong cheese will have a
crosslinking (Salunke et al., 2022) and modification of higher resistance force to stretch and peak force com-
surface properties due to TGase action. The strands in pared with weak cheese. Nonmelting cheese or very-
TGase-treated samples were longer and did not break high-moisture cheese will form a plug and not stretch;
immediately after lifting the fork. The strong covalent hence, the stretch test is considered negative for those
bonds formed due to TGase may help with an increase cheeses.
in the casein network, greater energy storage, and The extensibility of MPC-L was significantly (P <
delayed energy dissipation, resulting in higher stretch- 0.05) higher than in other samples (Table 3) and can
ability phenomenon as explained above. Process cheese be attributed to TGase treatment along with the in-
with more intact CN will have longer protein strands volvement of SP in the IMC network. Any resistance
(Berger et al., 1998), which will sustain the stretching to extension (point C in Figure 4) indicates the tough-
and relaxing forces. ness of the cheese. The stretch distances of MCC-L and
Table 3. Mean values (n = 3) of the functional properties obtained in the cheese stretchability rig of the 4
imitation mozzarella cheese treatments manufactured in a twin-screw cooker
MPC-L were significantly (P < 0.05) greater than the heat transfer rate. However, in MPC-L, stretchability
control samples. The control samples had the lowest differed between the pizza bake and fork test and the
stretch distance, and differences between MPC- and TPA-stretchability test. The problem with the pizza
MCC-C were not significant (P > 0.05). When cheese bake and fork test is that it is subjective. Although
elongates to its maximum point and the strands are no temperature, time, and addition of ingredients are
longer holding together, it breaks, causing a sudden dip controlled, fork insertion, tine orientation, direction
in the force in the graph (point D in Figure 4). This of stretch, the amount of tine covered by cheese, and
stretch distance can be measured (point E in Figure 4) speed of lifting the cheese are variable (Fife et al., 2002;
and is termed the “net stretch” of the cheese. The total Hicsasmaz et al., 2004; Ma et al., 2012), and some
work done (point F in Figure 4) was calculated from variation is related to the pizza base. The meltability
the area under the curve (the area from initial pull to of MCC-L and MPC-L samples was lower than that
breaking point, D); no significant (P > 0.05) differences of MCC-C and MPC-C samples but stretchability was
were found among samples. higher, implying that covalent bonding at the molecu-
Crosslinking of proteins by TGase had a significant lar level of casein plays a significant role in the melting
effect on stretch quality and distance. The MCC-L and stretching qualities of cheese.
and MPC-L treatments had higher crosslinking than
the control samples, causing modifications to the Comparison with RCN
surface properties of the CN micelle, which is evident
from the capillary gel electrophoresis graph (Salunke The IMC manufactured using RCN as an ingredient
and Metzger, 2022b; Salunke et al., 2022). As the CN was compared with IMC manufactured using MCC and
matrix strengthens, stretchability increases, as was MPC powders using the Dunnett test. The mean values
the case with MCC treated with TGase. Higher cal- and the Dunnett test comparison of treatment powders
cium content in cheese has been shown to influence for all functional properties are shown in Table 4. We
stretchability of cheese (Fife et al., 2002; Joshi et al., found significant (P < 0.05) differences in melt area of
2004; McMahon et al., 2005; Ma et al., 2012); in the IMC made using RCN and MCC and MPC powders.
current study, MCC had higher calcium content than Differences in melt area could be attributed to TGase
MPC samples (Salunke et al., 2022). The whey protein crosslinking and the presence of SP in MCC and MPC
content in MPC influences stretchability; however, an samples. Rennet casein powder does not contain SP
increase in stretch was found after TGase treatment. and the casein present is 100% intact. No significant (P
The stretchability obtained in the texture analyzer < 0.05) differences were observed in RCN and treat-
(Table 3) was higher than that obtained by the pizza ment powders in DSR melt temperature. However, in
bake and fork test (Table 2). These differences may IMC, the DSR melt temperature of RCN IMC was
be due to different heating and stretching conditions significantly (P < 0.10) lower and (P < 0.10) higher
because heating cheese on a pizza would change the than that made from MPC-C and MCC-L, respectively.
Table 4. Statistical comparison of mean values (n = 3) of the functional properties of the rennet casein
imitation mozzarella cheese and imitation mozzarella cheese treatments manufactured in a twin-screw cooker
In the pizza stretch test, results for RCN IMC were The main IMC requirements of meltability and
similar to those of MCC-L; however, RCN IMC showed stretchability improved in MCC-L after TGase action.
significant (P < 0.05) differences for other properties The IMC made from MCC-L was higher in TT, similar
(P < 0.05). Extensibility was significantly (P < 0.05) in stretchability (as measured by both methods), but
higher for RCN IMC compared with MCC-L IMC lower in meltability than RCN, whereas IMC made from
but similar to that of other samples. The RCN IMC MPC-L was lower in meltability and stretchability but
had a significantly (P < 0.05) higher stretch distance had higher TT compared with RCN. The IMC manu-
compared with MCC-C and MPC-C; however, stretch factured from MPC treatments could not provide bet-
distance was similar to that of MCC-L and MPC-L. ter functionality partly because of the presence of SP.
These differences in the IMC were due to differences in The SP content in the formulation provided by MPC,
CN availability, SP content, and calcium level. MCC, and RCN was 2.55, 1.38, and 0%, respectively.
The native casein obtained through membrane fil- These results indicate that SP had a clear detrimental
tration (either UF or MF) is different from the intact effect on the functional properties of IMC.
casein found in the natural cheese or RCN powder The TGase treatment of MPC did modify some
(Salunke and Metzger, 2022b; Salunke et al., 2022). functional properties; however, they could not match
All casein micelle models state that κ-CN covers the those provided by MCC or RCN. However, the TGase
casein micelle surface, and the protruding flexible hair treatment on MCC had a positive effect and improved
has hydrophilic properties that provide steric stability certain functional properties. An increase in TT in PCP
to casein micelles (de Kruif et al., 2012). This steric manufactured using TGase-treated MCC was reported
stability of the casein micelles is due to the κ-CN on by Salunke and Metzger (2022b). Abou El Nour et al.
the micelle surface having a negative charge because of (1998) found that replacement of RCN in a spread-type
GMP, which provides strong repulsive steric stability, cheese analog with MPC85 (MPC with ~85% protein)
preventing casein aggregation and collapse of micelles. increased firmness but decreased meltability of the
During manufacture of RCN powder or natural cheese, product. Model PC samples prepared with RCN and
due to the action of chymosin, the GMP portion is sodium aluminum phosphate as emulsifiers were not
cleaved off (Fox and McSweeney, 1998), changing the emulsified properly but had good meltability (Savello et
charge profile and causing collapse of the casein micelles, al., 1989). In the model of PC samples made with RCN,
leading to aggregation of para-casein. This para-casein as SP content increased, meltability decreased (Savello
complex found in RCN powder and natural cheese is et al., 1989; Mleko and Foegeding, 2000, 2001; Solowiej
highly insoluble, whereas the casein obtained from the et al., 2010). Overall, our experiment showed that at a
membrane process still has intact GMP and is soluble. higher TGase level, there was no emulsion formation,
The RCN powder has high ash content, especially and the product formulation, processing conditions,
colloidal casein phosphate, Ca, and P, along with and emulsifying salts could not overcome the strong
higher pH (Mulvihill, 1992; Augustin et al., 2011). The covalent bonds formed by TGase. The low TGase treat-
use of RCN provides the desirable strong IMC network ment restricted melt and increased stretchability of the
because when insoluble RCN is used, the small, aggre- resulting IMC. Salunke and Metzger (2022b) reported
gated form of insoluble para-casein remains even after higher cooked viscosity, increased hardness, and re-
the emulsifying salts are added. After heating, mixing, stricted melt in PCP made with TGase-treated MCC
and cooling, it forms a strong IMC network that gives (TGase used at 7 U/g of protein). Figure 5 depicts and
firmer texture and long strands during melting. The summarizes the effect of TGase treatment on MPC and
intact casein obtained through MF and UF is soluble MCC and the effect of crosslinking on melt and stretch
and, depending on the amount of DF used, may have functional characteristics.
reduced levels of SP and soluble constituents (calcium,
other minerals, and lactose) but MF and UF concen- CONCLUSIONS
trates the casein micelles, maintaining their integrity
and soluble nature. Because GMP is still present in in- The TGase treatment significantly affected the func-
tact form, the casein micelle surface is highly negatively tionality of the IMC by changing proteins at a molecu-
charged, and this charged surface of the membrane lar level through covalent crosslinking. The IMC made
products (MPC and MCC) inhibits full dispersion of from MCC (with or without TGase) had higher stretch-
the native casein by emulsifying salts. The action of ability on pizza compared with their respective MPC
TGase changes the surface properties by crosslinking treatments. The IMC made from TGase-treated MCC
(Salunke and Metzger, 2022b; Salunke et al., 2022) and MPC had decreased Schreiber melt test area and
and reduces negative charges on casein micelles so that higher TT, stretchability on pizza, and TPA-stretch-
these products can function similarly to RCN. ability values compared with the respective controls.
Journal of Dairy Science Vol. 105 No. 10, 2022
Salunke et al.: MICELLAR CASEIN CONCENTRATE AND MELT PROPERTIES 7915
Figure 5. Effect of transglutaminase (TGase) crosslinking on melt and stretch qualities of imitation mozzarella cheese (IMC). MCC-H =
micellar casein concentrate powder with high TGase level; MPC-H = milk protein concentrate powder with high TGase level.
Covalent bonds appear to be involved in the stretching Augustin, M. A., C. M. Oliver, and Y. Hemar. 2011. Chapter 7: Ca-
sein, caseinates and milk protein concentrates. Pages 161–178 in
characteristics of IMC, and this role of covalent bonds Dairy Ingredients for Food Processing. R. C. Chandan and A.
needs to be explored further. A comparison of IMC Kilara, ed. Wiley-Blackwell.
made using TGase-treated MCC and MPC to that of Berger, W., H. Klostermeyer, K. Merkenich, and G. Uhlmann. 1998.
Process Cheese Manufacture. BK Guilini Chemie GmbH & Co.
IMC made using RCN showed no difference in TT or Biswas, A. C., K. Muthukumarappan, and L. E. Metzger. 2008. Dy-
TPA-stretchability; however, the Schreiber melt test namic rheological properties of process cheese: Effect of Ca and P
area was significantly lower, and TT was significantly content, residual lactose, salt-to-moisture ratio and cheese tem-
perature. Int. J. Food Prop. 11:282–295. https://doi.org/10.1080/
higher. The study demonstrates that TGase treatment 10942910701329369.
modifies the melt and stretch characteristics by modi- Caric, M., and M. Kalab. 1993. Processed cheese products. Pages 467–
fying the casein surface of MCC and MPC through 505 in Cheese: Chemistry, Physics and Microbiology II. 2nd ed. P.
F. Fox, ed. Elsevier Science Publishers.
covalent bonding and can be used to replace RCN in de Kruif, C. G., T. Huppertz, V. S. Urban, and A. V. Petukhov. 2012.
IMC formulations. Casein micelles and their internal structure. Adv. Colloid Interface
Sci. 171–172:36–52. https://doi.org/10.1016/j.cis.2012.01.002.
Fife, R. L., D. J. McMahon, and C. J. Oberg. 2002. Test for measur-
ACKNOWLEDGMENTS ing the stretchability of melted cheese. J. Dairy Sci. 85:3539–3545.
https://doi.org/10.3168/jds.S0022-0302(02)74444-5.
We thank Dairy Research Institute (Rosemont, IL) Fox, P. F., and P. L. H. McSweeney. 1998. Dairy Chemistry and Bio-
chemistry. Blackie Academic & Professional.
and Midwest Dairy Foods Research Center (St. Paul, Garimella Purna, S. K., A. Pollard, and L. E. Metzger. 2006. Effect of
MN) for funding this project. The authors have not formulation and manufacturing parameters on process cheese food
stated any conflicts of interest. functionality—I. Trisodium citrate. J. Dairy Sci. 89:2386–2396.
https://doi.org/10.3168/jds.S0022-0302(06)72311-6.
Guinee, T. P. 2011. Effects of natural cheese characteristics and pro-
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