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Journal of Membrane Science 468 (2014) 1–10

Contents lists available at ScienceDirect

Journal of Membrane Science


journal homepage: www.elsevier.com/locate/memsci

Organic fouling inhibition on electrically conducting carbon


nanotube–polyvinyl alcohol composite ultrafiltration membranes
Alexander V. Dudchenko, Julianne Rolf, Kyle Russell, Wenyan Duan, David Jassby n
Department of Chemical and Environmental Engineering, University of California, Riverside, USA

art ic l e i nf o a b s t r a c t

Article history: Robust and electrically conductive thin films (2500 S/m) made of cross-linked poly(vinyl alcohol) and
Received 2 March 2014 carboxylated multi-walled carbon nanotubes (PVA–CNT–COOH) were synthesized via a sequential
Received in revised form deposition and cross-linking method. The PVA–CNT–COOH modified membranes were then used in
23 May 2014
an electrofiltration cell in which the effects of applied potentials on fouling of high concentrations
Accepted 24 May 2014
Available online 2 June 2014
(3–5 g/L) of alginic acid (AA) were studied. It was demonstrated that after 100 min of operation while
applying  3 V and  5 V, the change in operating pressure was reduced by 33% and 51%, respectively,
Keywords: compared to application of no voltage. Increase in ionic strength resulted in overall higher fouling rates,
Ultrafiltration where the application of  5 V resulted in a pressure change reduction of 43% compared to no
Organic fouling
application of potential. A modified Poisson–Boltzmann equation used in a DLVO-type theory demon-
Electrically conductive membranes
strated that at the applied potentials, electrostatic interactions produced significant repulsive forces
Modified Poisson–Boltzmann
Electrostatic forces between the membrane surface and the charged organic foulant. Calculations at experimental conditions
demonstrated the pure AA aggregates would be strongly repulsed away from membrane surface. In
synthetic wastewater the repulsion force is greatly reduced, resulting in overall reduced fouling
inhibition.
& 2014 Elsevier B.V. All rights reserved.

1. Introduction hydrophobicity and large pore sizes suffer from high permeate loss
and a high degree of irreversible fouling during water treatment
Ultrafiltration (UF) membrane technologies are commonly used processes [4,12,13]. To mitigate fouling in UF systems, high cross
in water treatment and reclamation due to their high permeate flow velocities, air scouring across the membrane surface, and
flux at low transmembrane pressures, tunable rejection properties membrane surface modifications, such as polymer and nanoparti-
and compact size [1,2]. However, UF membranes suffer from cle grafting, have been used to combat fouling. However these
fouling, where organic and inorganic materials deposit on the strategies suffer from several disadvantages, including high energy
membrane surface, blocking the passage of water. UF fouling is a demands and low durability [14–19].
complex process that occurs by three distinct processes [3,4]. In Fouling agents such as polysaccharides, commonly found in water,
pore constriction, fouling agents that can pass through the mem- have a negative charge, making them susceptible to electrostatic
brane adsorb onto the pore walls, reducing their inner diameter repulsion by a negatively charged membrane surface; increased
and increasing hydraulic resistance to flow; in pore blocking, pores electrostatic repulsion between the membrane and the fouling agent
get physically blocked at the membrane surface; in cake layer can reduce both pore blocking and surface gel formation [20–24].
formation a fouling layer made up of macromolecules and colloids Modification of UF membrane surfaces through polymer grafting has
forms a dense viscous gel layer on the surface of the membrane, been used to adjust their surface charge and hydrophobicity with
drastically increasing hydraulic resistance. Many studies have observed reduction in fouling rates [25,26]. An alternative method to
investigated how solution conditions, membrane properties and enhance the surface charge of the membrane is the use of an applied
flow conditions affect the different mechanisms of membrane electrical field, a process called electrofiltration. Previous attempts at
fouling [5–11]. Typically, membranes with rough surfaces, high electrofiltration used an electrical field applied perpendicularly to the
membrane surface by placing electrodes on the permeate and
retentate sides of the membrane, imparting an electrophoretic force
n
Correspondence to: University of California, Riverside, Bourns Hall A241,
on charged molecules and colloids (Fig. 1A) [27]. The application of
Riverside, CA 92521, USA. Tel.: þ 1 951 827 6475. large direct current (DC) fields has been shown to effectively reduce
E-mail address: djassby@engr.ucr.edu (D. Jassby). fouling rates and increase permeate flux rates in both cross-flow

http://dx.doi.org/10.1016/j.memsci.2014.05.041
0376-7388/& 2014 Elsevier B.V. All rights reserved.
2 A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10

Anode Counter electrode


+++++++++++++++++++++++++ +++++++++++++++++++++++++

Electro force
Cross Flow
Cross Flow

Electro force
Membrane Surface
-------------------------
Permeate Flow Conductive thin film
------------------------- Membrane Surface

Cathode Permeate Flow

Fig. 1. (A) Classical electrofiltration cell setup. (B) Electrofiltration with conducive membrane/thin film set up.

filtration and dead end filtration systems [27–34]. However, these alcohol), Dodecylbenzenesulfonic acid (DDBS), 120–190 kDA
electrofiltration systems suffer from high inefficiencies due to the Sodium Alginate, 200 kDa poly(ethylene) oxide, sodium citrate,
placement of the electrodes on opposite sides of the membrane, ammonium chloride, Sodium Perchlorate, KH2PO4, CaCl2  2H2O,
which acts as an insulator that drastically reduces the effect of the NaHCO3, NaCl, and MgSO4  7H2O were purchased from Sigma
electric field; this leads to high energy demands and undesirable Aldrich and used as received. PS-35 Polysulfone Ultrafiltration
Faradaic reactions as the required electrical potential needed to impact membranes were purchased from Sepro (Sepro Membranes Inc.,
fouling rates is greatly increased, with potentials ranging from several Oceanside, CA). Multi-Wall Carbon Nanotubes functionalized with
volts to several hundred volts [30,34,35]. A recent excellent study Carboxylic groups via Plasma treatment (CNT–COOH) were pur-
demonstrated the application of a poorly conducting carbon nanotube chased from CheapTubes (Cheaptubes Inc., Brattleboro, VT), and
(CNT)–polyvinylidene fluoride mesh, which was placed over a UF had reported outer diameter of 13–18 nm, length of 3–30 μm and
membrane and operated as a cathode, in fouling mitigation from low purity of 499 wt%, with a functional group content of 7.0%.
concentrations of organic molecules; the study demonstrates that
electrostatic forces are primarily responsible for the reduction in 2.2. Synthesis
fouling when the mesh was electrically charged [36].
An electrically conducting membrane could substantially CNT–COOH powder was suspended in deionized (DI) water at
increase the efficiency of electrofiltration, producing a tunable 0.01 wt% concentration with 1:10 ratio of CNT–COOH:DDBS, by
charged membrane surface, which could repulse charged particles sonication with a horn sonicator (Branson; Danbury, CT). 1 wt%
and enhance fouling resistance (Fig. 1B). Conductive polymers PVA in DI water was dissolved at 95-100 1C with stirring for 1 h.
have been used to prepare and coat UF membranes, but require A 3:1 ratio of PVA–CNT–COOH (w/w) solution was pressure
exotic reaction designs, suffer from brittleness, low flux, roughness deposited (Millipore; Billerica, MA) onto a PS-35 membrane
and poor separation performance [37–41]. Conductive inorganic support with CNT–COOH concentration of 0.57 g/m2. The prepared
membranes have also been explored for electrofiltration of oily membranes were then immersed into a crosslinking solution
waters, organic molecules, yeast and titanium dioxide with pro- consisting of 1 g/L of glutaraldehyde (cross linker) and 0.37 g/L
mising results. However, these membrane materials are expensive, of hydrochloric acid (catalyst) and heated at 80 1C for 4 h.
difficult to produce, and impossible to package into the high Membranes were removed from the heated bath and dried at
surface area modules necessary in membrane filtration [42–45]. 80 1C for 5 min, after which they were cooled to room tempera-
Thus, to develop an effective electrofiltration membrane for water ture, and used without further modification.
treatment, a cheap, flexible and scalable technology is necessary.
Recent developments have drastically reduced the cost of carbon 2.3. Thinfilm characterization
nanotubes (CNTs), making it possible to develop affordable, permeable
conductive thin films out of functionalized multiwall CNTs, and poly Membrane surfaces were imaged using scanning electron
(vinyl alcohol) (PVA) [46]. Herein, we demonstrate how to prepare microscopy (SEM; FEI XL30 SEM-FEG; Hillsboro, OR) with no
robust conductive CNT–PVA UF membranes and demonstrate their further modifications. Cross sectional samples were frozen in
usefulness in fouling inhibition of extremely high concentrations of water at 80 1C and fractured, after which they were affixed onto
alginic acid (AA) when charged with different electric potentials. AA is SEM stubs with copper tape, sputter coated with Pd/Pt, before
used as a negatively charged model fouling agent in this study, as it being imaged with SEM. Contact angle measurements were
was determined that polysaccharides are the primary fouling agent in performed with a goniometer (Attension; Linthicum Heights,
natural waters; polyethylene oxide (PEO) is used as a neutrally charged MD) using deionized water. Attenuated total reflectance Fourier
fouling agent [5,24,47]. We demonstrate that at moderate applied cell transform infrared spectroscopy (ATR-FTIR; Thermo Scientific;
potentials (3–5 V) and fields (9–15 V/cm), UF membrane fouling by AA Waltham, MA) was performed on membranes without modifica-
can be greatly reduced, as well as demonstrate through a theoretical tion on non-reacted PVA–CNT–COOH membranes, CNT–COOH
model that at those potentials, high electrostatic forces are imparted only coated membranes, and CNT–COOH reacted with GA mem-
onto AA particles, explaining the observed fouling inhibition. branes. Membrane conductivity was measured with a four-point
conductivity probe (Veeco; Plainview, NY) in sheet resistance
mode, with the membrane soaked for 24 h in DI water before
2. Experimental measurement.

2.1. Materials 2.4. Fouling system design

50 wt% Glutaraldehyde solution was purchased from Fisher A fully automated cross flow filtration system was developed
Scientific and used as received. 146,000–186,000 MW Poly(vinyl for studying the effect of electrofiltration on membrane fouling.
A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10 3

The system was operated at a constant flux of 20 72 L/m2 h (LMH), 2.5. Fouling experiment procedure
with fluxes maintained using a PID cascade loop, which adjusted
transmembrane pressure to correct for membrane fouling. The Transmembrane pressure was used as the fouling indicator, and
system is capable of performing membrane cleaning cycles, all experiments were performed at 0.1 m/s cross flow velocity, which
maintain bulk solution volume to 7100 ml, measure current corresponds to a Reynolds number of 620. All membranes were
draw, check membrane resistance using a digital volt meter compressed at 100 PSI for 17–20 h at  3 V for the first 10 h, and
(BK5491B; BK Precision; Yorba Linda, CA), collect samples from completed at  5 V, with 5 min back flushes performed every 1 h to
the permeate tank and change the electrical conditions applied to ensure membrane was fully compressed (back flush pressure main-
the membrane surface using an arbitrary waveform generator tained at 5 PSI). Fouling experiments were performed in cycles, each
(DG1022; Rigol; Oakwood Village, OH) (Fig. 4). A custom flow cell cycle consisting of four runs, where each run terminated after two
was made of acetal with channel dimensions of 3.25 mm high, hours, with a 10 min back flush cleaning performed between each
40 mm wide, and 100 mm long; a 316 stainless steel sheet was run. Backflusing was performed with membrane permeate, with no
used as the counter electrode. A gear pump (Coleparmer; Vernon additional cleaning agents. During all voltage cycles, power was
Hills, IL) was used to provide flow and transmembrane pressure, switched on at start of run, and would be turned off during back
and a peristaltic pump was used for membrane cleaning (Cole- flushing. To ensure that membranes were not permanently altered
parmer; Vernon Hills, IL).

Microcontroller Control Program


on a PC

Liquid Level
Sensor Digital
P Multimeter
Solution
1
Tank
Waveform
Buffer Generator
Counter Electrode
Tank
Membrane

2 Permeate Fraction
Tank Collector
Scale

Fig. 2. Experimental cross flow filtration system flow diagram, solid lines represent
piping, dashed lines represent digital or power lines. Fig. 4. Surface of PVA–CNT thin film (scan area 5.0 μm by 5.0 μm).

Fig. 3. (A–C) Top view of thin films. (D) Cross sectional views of PVA–CNT thin film. (Scale bars 1 μm, 5 μm, 50 μm and 1 μm respectively).
4 A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10

during voltage experiment, a 0 V (no application of voltage) cycle the CNTs into the permeate, negating any possibility of CNTs
would run in between each voltage, unless noted. At the end of the entering the permeate even if the covalent bonding fails.
third and fourth run in each cycle, a 15 ml sample was collected from The overall thickness of the PVA–CNT–COOH layer was deter-
the permeate tank to measure rejection using a total organic carbon mined to be approximately 400 nm as shown in Fig. 2D. The PVA–
analyzer (TOC; OI Analytical, College Station, TX). In all figures, a CNT–COOH layer exhibited an electrical conductivity of
moving average of pressure measurements (over 180 s) is plotted 24127 97 S/m, attributed to the percolating network of CNT–
with standard deviations, unless noted. COOH, and is in-line with previous reports of PVA–CNT–COOH
membrane conductivities [46]. However, soaking the membranes
2.6. Fouling experiment solutions in water reduced conductivity to 1693 7 184 S/m; this reduction in
conductivity is most likely due to the presence of PVA, which is
Three fouling solutions were studied: 5 g/L AA in DIW, syn- known to swell in water [54]. The swelling would cause disruption
thetic wastewater with 3 g/L alginic acid (SW-AA) and 250 mg/L in the percolating CNT–COOH network, reducing the overall
200 kDa PEO in DIW. Synthetic wastewater was prepared by conductivity of the film.
mixing 1.16 mM sodium citrate, 0.94 mM ammonium chloride, The PVA–CNT–COOH films exhibited a contact angle which was
0.45 mM KH2PO4, 0.5 mM CaCl2  2H2O, 0.5 mM NaHCO3, 2.0 mM 34% lower compared to the PS-35 support (32.0 72.81 vs.
NaCl, and 0.6 mM MgSO4  7H2O [48]. In all experiments, 4 L of 49.2 70.91 respectively, Fig. 5). This low contact angle is due to
bulk solution were used, to minimize bulk concentration variation. the high content of –OH groups on PVA, which makes it highly
Zeta potential of the solutions was measured using ZetaPALS hydrophilic, even after the GA cross-linking. This decrease in
(Brookhaven Instruments; Holtsville, NY) on as prepared solutions. contact angle is unlikely to be due to high porosity of the PVA–
The pH of all solutions was measured with a digital pH meter CNT–COOH network, as films composed solely of CNT–COOH
(Thermo Scientific; Waltham, MA) and remained at pH of 6.7 70.3 resulted in 65.6% higher contact angle compared to PS-35
throughout all fouling experiments. The average hydrodynamic (81.6 73.21 vs. 49.2 70.91 respectively, Fig. 5). Rejection experi-
diameter of the fouling agents was measured using dynamic light ments performed in a stirred dead end cell demonstrated no
scattering (DLS; Brookhaven Instruments; Holtsville, NY); bulk significant change in rejection of either 35 kDa and 200 kDa PEO,
solutions were diluted to 10–100 ppm concentration, with each or 50 kDa and 150 kDa PVA with either PS-35 or PVA–CNT
sample measured five times, at a 901 scattering angle. Electro- membranes (Fig. 8). This is expected, as the amount of PVA in
chemical properties of solution and membrane were quantified the PVA–CNT–COOH film is very small and is not expected to
with CH Instruments (Austin, TX) potentiostat. reduce the overall CNT–COOH network porosity. Furthermore,
SEM images indicate that the PVA–CNT–COOH network is riddled
with large pores ranging in diameters between 10 and 100 nm;
3. Results and discussion these pore sizes are significantly larger than the pore sizes in the
UF support. Thus, the overall rejection properties of the composite
3.1. PVA–CNT–COOH UF membrane characterization. membrane is still governed by the PS-35 support.
For the accurate modeling predictions of AA and SW-AA
Conductive thin films made of PVA and CNT–COOH produced system, membrane surface potential in each respective solution
very smooth and robust surfaces, with a highly porous percolating were measured at applied cell potentials of 3 V and 5 V vs. the
network of CNT–COOH (Fig. 3A–C). The roughness of the PVA–CNT Ag/AgCl reference electrode, with the actual surface potential
network was analyzed using AFM, with an overall mean squared being found to be  1.519 V and  3.412 V, respectively. Cyclic
roughness, based on four 2.5 μm by 2.5 μm segments, being voltammetry was used to determine whether redox reactions
12.2572.27 nm (Fig. 4), which is in agreement with reported were occurring on the surface of the membrane or stainless steel
roughness values of CNT based thin films [49–51]. The PVA provides counter electrode using 0.1 g/l AA in 50 mM sodium perchlorate
a matrix that links the CNTs, holding them together through the supporting electrolyte solution. The cyclic voltammetry was run
covalent bonding of hydroxyl groups on PVA molecules and carboxyl from 0 to  3.6 V (maximum achieved potential) with membrane
groups on the CNT–COOH, created by the cross-linker GA. To verify used as working electrode, and from 0 to 1.6 V with stainless steel
the reaction of the cross-linking agent GA, membrane surfaces were electrode, vs. the Ag/AgCl reference (Fig. 9A–B). No peaks that
analyzed using ATR-FTIR. When GA reacts with hydroxyl or carboxyl could be associated with AA redox reactions were observed. The
groups, a C–O–C bond is formed, which manifests as a decrease in increase in current draw from  0.7 V to  3.5 V and from 1.2 V to
the absorption wavenumbers associated with O–H groups [52]. This 1.6 V is due to water splitting reactions that are occurring on the
decrease was observed when analyzing the cross-linked PVA–COOH membrane and stainless steel electrodes, respectively.
membrane (a decrease in absorption at 3200–3400 cm  1) (Fig. 7).
Additionally, the formation of C–O–C bonds in the crosslinked CNT 3.2. Modeling of electrostatic forces acting on a particle in
network was observed as an increase in at 1085–1150 cm  1 electrofiltration
(Figs. 6–7) [53–55]. To verify that GA forms links with CNT
functional groups, the ATR-FTIR absorption spectrum was measured An electrostatic repulsive force arises from the surface potential
for a CNT–COOH network that was cross-linked with only GA (no present on particles and the membrane surface. The standard
PVA). The peaks at 1660 cm  1 and 1750 cm  1 are associated with Poisson–Boltzmann (PB) equation, which is typically used to calcu-
carboxylic groups, and the reduction of absorption at these peaks is late potential distributions away from a charged surface, and which
associated with the cross-linking of GA with carboxylic groups forms the basis for the interaction energy calculations employed in
present on CNT–COOH, indicating the GA is forming ester bonds the DLVO model, is only valid at low ionic strengths and low surface
with the CNT–COOH; in addition, a slight decrease in the absorption potentials, and is not appropriate in the current experimental
associated with O–H groups indicates that some hydroxyls were conditions [59–62]. Thus, for the experimental conditions explored
consumed, which further indicates cross-linking (Figs. 6–7) [56–58]. in this study, the calculation of potential profiles was performed
The crosslinking of the CNT–COOH and PVA results in a covalently by employing a Modified Poisson–Boltzmann (MPB) equation
bound, robust percolating network, preventing the CNTs from (Eqs. (1)–(2)) [63]. This equation takes into account the finite volume
desorbing and entering the retentate or permeate streams. Further- of hydrated ions, as opposed to the standard PB equation that
more, the small pore size of the UF support prevents the passage of assumes point charges. The MPB equation was solved numerically,
A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10 5

Fig. 5. Contact angle images: (A) PS-35 with contact angle of 49.2 7 0.91, (B) PS-35 coated with CNT–COOH with contact angle of 81.6 7 3.21, (C) PS-35 coated with PVA–
CNT–COOH with contact angle of 32.0. 7 2.81

Fig. 6. ATR-FTIR for CNT–COOH thinfilm and CNT–COOH thinfilm reacted with GA Fig. 8. Rejection of PVA and PEO for PVA–CNT and PS-35 membranes.
(CNT-GA-R).
 
zi eψ ðxÞ
c1 i exp  kb T
ci ðxÞ ¼ c1
h   i ð3Þ
1 þ∑i cmax
i
exp  zi ekψTðxÞ  1
i b

In an attempt to maintain electroneutrality, counter-ions accu-


mulate along the electrically charged surfaces, requiring a certain
amount of free energy to move from the bulk solution to the
concentrated layer. As two objects are brought together into close
vicinity, the ions between the objects have to be moved out due to
spatial constraints. The removal of the counter-ions requires the
same amount of free energy it took to accumulate those counter-
ions. It is this free energy that is responsible for the increase in
electrostatic forces between like-charged particles. In oppositely
charged particles, the process is different. The opposite surface
potentials will cancel each other out as they are brought closely
together, and the counter-ions leave the area between the parti-
cles. The loss of the counter-ions, leads to reduced local free
Fig. 7. ATR-FTIR for non-reacted PVA CNT–COOH thinfilm and PVA CNT–COOH
energy (same as osmotic pressure) compared to free energy
thinfilm reacted with GA (PVA-CNT-GA-R).
formed by the double layer on the outside of particles, which
pushes the particles together. This process also occurs in similar
where e is the elementary charge, ε is permittivity of solution, NA is charged particles. If two particles are brought very closely together
Avogadro’s number, k is Boltzmann constant, T is absolute tempera- the concentration of ions between the particles drops below the
ture, zi is valance, and c1
i is bulk concentration, ρ is ion packing concentration of ions on the outside of the particles, resulting in
density, Ri is hydrated ionic radius, ψ is potential, and x is distance lower free energy between particles than on the outside, and the
away from surface. Once the potential distributions away from the particles will be pushed together.
surfaces are known, Eq. (3) can be used to calculate individual ion Modeling of the free energy between two charged objects (such
concentration after potential profiles are obtained [61]. as a particle and plane) begins with the calculation of individual
potential profiles away from the plate and particle (Eq. (1)). The
 
1 zi eψ profiles are then superimposed, producing a potential profile
d ψ 1 eN a ∑i zi ci exp  kb T
2
¼ h   i ð1Þ between two plates. Once the potential profiles are known, ion
dx2 ϵ 1 þ ∑i cmax
1
i
exp  zki eTψ  1 concentrations as a function of distance from the membrane
c i b
surface can be calculated using Eqs. (2) and (3). Next, the free
energy (F) between two parallel plates is calculated through the
ρ
cmax
i ¼ ð2Þ Gibbs adsorption isotherm [64]. This approach uses a coupling
4
3 π R3i N a constant integration, where the ion concentration between the
6 A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10

Fig. 9. Cyclic voltammetry of (A) membrane surface from 0.0 V to  3.5 V vs. the Ag/AgCl reference electrode and (B) stainless steel electrode from 0 V to 1.6 V vs. the Ag/AgCl
reference electrode.

parallel plates is brought from zero to the excess ion concentration


created by surface potentials (Eq. (4)) where L is plate-plate
separation. The final free energy is calculated by subtracting
the free energy at an infinite plate separation, from the free
energy present between the plates at selected separations
(Eq. (5)) [64,65]
Z c Z L
∑ci ðxÞ
FðcÞ ¼  kb TNa ð 1  1Þdxdc ð4Þ
0 0 c

F ¼ FðcÞ  Fðc1 Þ ð5Þ

The electrostatic force Fes acting on a particle can finally be found


through the use of the surface elementary integration method (Eq.
(6)), where δFe/δx is the derivative of the Free energy function at a
separation distance x, where a is a constant partial radius, and r is
the variable radius, over which integration is performed [66]. This Fig. 10. Fouling of 250 mg/L PEO on PS35 (duplicate data) and PVA–CNT
method allows for the conversion of the parallel plate assumption membranes.
to the desired particle–plate interaction. The electrostatic force
model presented here produces results for interaction forces that
lie within the range of values previously reported in the literature 3.3. Fouling experiments and model results
for theoretical calculations, as well as experimental measurements
performed by AFM [64,67–71]. 3.3.1. Experimental results
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi! rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi! Fouling experiments were performed on both the PS-35 sup-
Z r  r 2  r 2
δF e δF e port (no CNT layer) and PVA–CNT–COOH films cast on PS-35, with
F es ¼ 2π ½ xþaa 1 þ xþaþa 1 rdr
0 δ x a δ x a the system operating in a constant flux mode (20 LMH), and
ð6Þ pressure increase indicating fouling. Fouling tests with 250 mg/L
of PEO, a neutral fouling molecule, demonstrated that PS-35 fouled
The Van der Waals force for a particle plate geometry can be used at a faster rate than the PVA–CNT–COOH membranes, with a final
to calculate the attraction force of a particle toward a surface (Eq. operating pressure of 257 1 psi vs. 17 72 psi, respectively, after
(7)), where A is the Hamaker constant, r is particle diameter, and z 100 min of operation (Fig. 10). The fouling inhibition of PVA–CNT–
is ratio of separation distance to particle diameter (x/d) [72]. The COOH films is due to their higher hydrophilicity, which has been
overall electrostatic force balance can then be performed on the previously demonstrated to improve UF membrane fouling resis-
particle by summing all the forces together, with repulsive forces tance [73–76]. Furthermore, the application of an electrical poten-
giving a positive force, while the attractive forces produce a tial to the PVA–CNT–COOH membranes had no significant impact
negative force (Eq. (8)). on PEO fouling, due to the near neutral charge of PEO
! (ξ ¼  7.5 mV). This charge is not significant, and it is not surpris-
A 2 1 2 1 ing that electrostatics had little to no involvement in PEO-
F vdw ¼   2  ð7Þ
12r z z z þ 1 ðz þ 1Þ2 membrane interaction. Fouling tests using AA, a highly negatively
charged molecule (ξ ¼  68.1 mV), at a concentration of 5 g/L
demonstrated higher fouling rates of PS-35 compared to the
F total ¼ F es þ F vdw ð8Þ uncharged PVA–CNT–COOH cast on PS-35, again due to the
increased hydrophilic nature of the PVA–CNT–COOH membrane
The electrophoretic force acting on a particle of a given size can
(167 1 psi vs. 217 1 psi after 100 min; Fig. 11). The application of
be calculated using Eq. (9), where d is particle diameter, η is
–3 V and –5 V to the membrane surface resulted in significantly
dynamic viscosity, λ is a correction factor, μ is electrophoretic
lower pressures needed to maintain a flux of 20 LMH with final
mobility and E is the electrical field.
pressures change after 100 min of operation being 7.8 psi, 5.2 psi
F ep ¼ 3π dηλμE ð9Þ and 3.8 psi for the 0 V,  3 V, and  5 V, respectively representing
a reduction 33.7%, and 51.1% vs. no potential condition (Fig. 11).
A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10 7

Fig. 11. Fouling of 5 g/L AA on PS-35 and PVA–CNT membranes. Fig. 13. Fouling of 0.5 g/L of AA solution under positive potentials on PVA–CNT
membrane, at permeate flux of 40 LMH.

further observed that the application of a positive potential


resulted in irreversible membrane fouling. Higher anodic poten-
tials (41.5 V) were not attempted as CNT networks experience
degradation at those levels [79,80]. However, low potential experi-
ments yielded expected results that agree with electrostatic
fouling mechanisms.

3.3.2. Modeling discussion


During the ultrafiltration experiments the hydrodynamic con-
ditions arising from membrane roughness, surface groups, fluid
flow, and flow channel dimensions were constant throughout all
the fouling experiments. The only parameter that was changed
during electrofiltration experiments was the magnitude of the
electrical potential applied to the membrane surface. Therefore,
Fig. 12. Fouling of 2.5 g/L of SW-AA on PS-35 and 3 g/L of SW-AA PVA–CNT. qualitative analysis of the electrostatic forces should provide
evidence for an electrostatic fouling inhibition mechanism. Impor-
tantly, the model used here is not meant to capture the full range
The effect of salts typically present in wastewater were tested of forces that AA or a fouling molecule would experience. The
with a SW-AA solution with AA concentration of 3 g/L. Fouling of electrophoretic force was also found to be significantly smaller
PS-35 was not significantly worse than that of PVA–CNT–COOH then the electrostatic forces, with values 2.32e  6 nN and
films cast on PS-35 (Fig. 12). The low impact of hydrophilicity on 3.86e  6 nN, at the application of  3 and  5 V, respectively, for
fouling of SW-AA was likely due to the different fouling nature of AA in DIW, and 2.7e  4 and 4.5e  4 nN for SW-AA solution. These
the solution. The synthetic wastewater contains Ca þ 2 ions, which forces suggest that electrophoretic forces are insignificantly small
are known to cause complexation of AA, forming aggregates that in our system, and can be neglected in estimating the overall
induce colloidal, cake-like, fouling behavior and can form bridging impact of electrical charge on the membrane surface.
elements between the foulant and membrane charged groups The electrostatic force calculations employed the MPB equa-
such as carboxylic acid groups [3,77,78]. This would result in a tions, which take into account hydrated ion size, valance, and
lower effect of hydrophilicity on fouling, as aggregates of AA would overall packing density. Based on the electric potential profiles
deposit on the surface, in addition to pore blocking and the produced by the MPB equations, the calculation of the free energy
formation of a gel layer, resulting in high fouling rates when between the membrane surface and an alginate particle was made
compared to highly concentrated AA solution. When a potential of possible. Elevated counter-ion concentrations near an electrically
3 V was applied to the membrane surface no improvement in charged surface are needed to maintain electroneutrality. How-
fouling inhibition was observed. A moderate fouling inhibition was ever, due to the finite volume of a hydrated ion, only a finite
observed at the application of a  5 V potential, with a reduction number of hydrated ions can be packed into a given volume (a fact
of 43% in the operating pressure change was observed, compared not captured by the standard PB equation). These elevated ion
to the 0 V condition (11.5 psi vs. 6.5 psi respectively; Fig. 12). concentrations between the electrically charged membrane sur-
Experiments with applied positive potentials were performed face and charged particle create an osmotic force that must be
to verify the impact of membrane potentials on fouling rates. Due overcome for the particle to approach the surface and deposit [65].
to the negative charge of the AA molecule, it was expected that the In effect, this suggests that the electrostatic force is present due to
membrane would experience increased fouling rates. Positive osmotic pressure, and its strength would be largely affected by ion
potentials of 1 V and 1.5 V DC were applied to a membrane that size, valance and concentration vs. bulk ion concentrations. Thus,
was treating a solution of 0.5 g/L AA, with the flux held constant at at similar surface charges, the overall force would be higher when
40 LMH; the experiments were done in triplicates, and lasted only small monovalent ions are present due to their higher
60 min each. The system pressure increased from 5.9 70.15 PSI at packing density and lower ability to satisfy electro-neutrality,
0 V to 6.3 70.1 PSI at 1 V and 6.6 70.1 PSI 1.5 V (Fig. 13). It was compared to larger divalent ions. Alternatively, large divalent ions
8 A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10

would satisfy electro-neutrality at lower concentration, resulting system, respectively) are applied. When only AA is added to DI water,
in lower ion excess, which leads to lower osmotic forces and a maximum repulsive force of 1.12 nN is attained at 1.519 V and only
hence, lower repulsive forces. This would result in faster particle the position of the force maxima changes with increasing surface
aggregation and deposition, which has been observed by a multi- potential (Fig. 14). The force maxima is a result of the finite volume of
tude of studies [81–84]. hydrated ions that can accumulate at the charged surface; this leads to
Experimental results are qualitatively consistent with model a maximum number of ions that can fit into a given volume,
calculations, and demonstrate that electrostatic repulsive forces effectively capping the ion concentration and consequently, capping
have a significant impact on AA fouling. A surface potential of the maximum repulsive force. However, increasing surface potentials
0.1 V was used to model the case when no potential was applied will extend the maximum repulsive force away from the membrane
to the membranes surface. Numerous publications have demon- surface, into the bulk fluid. The electrostatic force effectively acts as a
strated that membrane surfaces containing carboxyl and hydroxyl fouling inhibitor, extending from the lower bound of surface rough-
groups placed in near-neutral pH water assume a negative surface ness, making those areas impermeable to fouling agents. At  1.519 V,
charge due to the dissociation of a proton from the carboxylic acid the maximum force would cover 36% of surface roughness and be
group [85,86]. The AA in DI water was modeled with a particulate located at 4.37 nm above surface, preventing some of the fouling
size of 5.0 nm (literature value, DLS measurement were unreliable) (Table 2). At a surface potential to  3.5 V, nearly 48% of the surface
and surface potential of 68.1 mV, with solution conditions roughness would be covered by maximum repulsive forces, resulting
shown in Table 1 [87]. The ionic strength of the 5 g/L AA solution in significant fouling inhibition, as experimentally observed.
in DIW was estimated based on the molar concentration of AA and Modeling of AA in synthetic wastewater demonstrated a highly
assuming one charged group per AA monomer with a sodium ion reduced electrostatic repulsive force (Fig. 15). The ionic strength of
to balance the charge; here, we assumed an AA ion activity of one, the solution was calculated by adding the ionic strength of the
packing of 0.64 and Hamaker constant of 18.6 kT [88]. synthetic wastewater with the ionic strength associated with
Modeling results demonstrate that a strong electrostatic force is 3.0 g/L of AA; the lower ionic strength of the SW-AA solution vs.
present when membrane surface potentials of  1.519 V and  3.412 V the AA solution stems from the fact that there is much less AA in
vs. the Ag/AgCl references (Application of  3 V and  5 V to the the SW-AA solution (3.0 g/L vs. 5 g/L), hence fewer ions. However,
the presence of divalent ions, and in particular Ca þ 2 ions, is
associated with enhanced aggregation and deposition of AA, as
Table 1
well as decreased electrostatic forces. The repulsive force max-
Modeling parameters for AA in DI water and synthetic wastewater. Ion sizes are
found from following reference [89]. imum was reduced to 33 nN located 4.16 nm above the membrane
surface. This large force compared to AA only max force is a result
Ion C (mMol) Valance Radii (nm) of the larger particle size of 292.8 753.4 nm as measured by DLS,
which allows for stronger interaction of the particle with the
Alginic acid in DI water
Alginate 25.36 1 5.0
Na 25.36 1 0.45 Table 2
Alginic acid in synthetic wastewater Maximum repulsive force positions, and percentage of surface roughness that is
Sodium citrate 1.03 1 0.45 affected by the maxima force (NA – no experimental run at given potential).
Na 16.61224 1 0.45
NH4 0.317 1 0.306 Solution Experimental Surface Force peak Percentage of
Cl 1.7389 1 0.33 potential (V) potential position (nm) roughness coverage
PO4H2 0.32 1 0.375 (V) (%)
K 0.129 1 0.53
SW-AA NA  0.1 1.497 12.37
Ca 0.263 2 0.46
3  1.519 3.14 25.96
Mg 0.121 2 0.421
5  3.412 4.16 34.39
SO4 0.4788 1 0.37
HCO3 0.363 1 0.45 AA NA  0.1 1.841 15.21
Alginate 15.22 1 5 3  1.519 4.37 36.07
5  3.412 5.82 48.07

Fig. 14. Overall force acting on an AA particle in a DIW solution containing 5 g/L AA Fig. 15. Forces acting on an AA particle in a synthetic wastewater solution
at various distances from the surface and applied potentials at ionic strength of containing 3.0 g/L AA at various distances from the surface and applied potentials
25.36 mM. at ionic strength of 18.87 mM.
A.V. Dudchenko et al. / Journal of Membrane Science 468 (2014) 1–10 9

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