COMMENTS RESOLUTION SHEET (CRS)

SAUDI ARAMCO CONTRACT No. 6600038261 (OOK) & 6600038262 (IK)

CONTRACT NUMBER : UNDER BI-12-22000
NPCC PROJECT NO. 2419 (OOK) / 2420 (IK)
SAUDI ARABIAN OIL COMPANY
CONTRACT TITLE: LONG TERM AGREEMENT (LTA) FOR OFFSHORE FACILITIES
CRPO CONTRACT NO. 6511081736 (OOK) & 6511081738 (IK)

CLIENT'S TRANSMITTAL REF., DATED:

DOCUMENT NUMBER, REV & TITLE: 2419-68223AC-X003-001 Rev.C ,MANUFACTURING PROCEDURE SPECIFICATION Last Review status: Rev.B

SR.
SEC. COMPANY COMMENTS VENDOR / CONTRACTOR RESPONSE REMARKS
NO

Include paint coating system as per SAES-H-001 and further products

1 Page 4 of 6 SAES-H-101V
used to be as per SAES H 101V only. Specify clearly with product name Noted and updated
and DFT

2 Page 5 of 6 Additional Noted and updated

1 of 1
 SAUDI ARABIAN OIL COMPANY
LONG TERM AGREEMENT (LTA) FOR OFFSHORE FACILITIES
SAUDI ARAMCO CONTRACT NO.
6600038261 (OOK) & 6600038262 (IK)
UNDER BI-12-22000

DOCUMENT NUMBER DOCUMENT TITLE PAGE: 1 of 10

ARAMCO: N/A
MANUFACTURING PROCEDURE
REV:.C
NPCC: 2419-68223AC-X003-001 SPECIFICATION

CRPO # 87 FOR FOURTEEN (14) JACKETS IN MANIFA FIELD

SAUDI ARAMCO CONTRACT NO. 6600038261 (OOK) & 6600038262 (IK)
CRPO CONTRACT NO. 6511081736 (OOK) & 6511081738 (IK)
NPCC PROJECT NO. 2419 (OOK) / 2420 (IK)

ARAMCO DUMMY P.O. NO. CNCI-A-387-09-273-DA

NPCC PURCHASE ORDER NO. : 2419-2022-68223-AC
23-Dec-22
EQUIPMENT / MATERIAL : BOLLARDS

MANUFACTURING PROCEDURE SPECIFICATION

OCEAN RUBBER FACTORY LLC

Meenu Baby(DC) Meenu Baby(DC) Joseph Richard

C ISSUED FOR REVIEW / COMMENTS (AGM QHSE) 15-DEC-2022
Meenu Baby(DC) Meenu Baby(DC) Joseph Richard
B ISSUED FOR REVIEW / COMMENTS (AGM QHSE) 09-DEC-2022
Meenu Baby(DC) Meenu Baby(DC) Joseph Richard
A ISSUED FOR REVIEW / COMMENTS (AGM QHSE) 23-NOV-2022
REV DESCRIPTION PREP'D BY REV'D BY APPR'D BY DATE
 SAUDI ARABIAN OIL COMPANY
LONG TERM AGREEMENT (LTA) FOR OFFSHORE FACILITIES
SAUDI ARAMCO CONTRACT NO.
6600038261 (OOK) & 6600038262 (IK)
UNDER BI-12-22000

DOCUMENT NUMBER DOCUMENT TITLE PAGE: 2 of 10

ARAMCO: N/A
MANUFACTURING PROCEDURE
REV:.C
NPCC: 2419-68223AC-X003-001 SPECIFICATION

REVISION CONTROL SHEET

REV.
DATE PAGE NO. DESCRIPTION
NO
A 23-NOV-22 - Issued for Review / Comments
B 09-DEC-22 - Issued for Review / Comments
C 15-12-2022 - Issued for Review / Comments
 SAUDI ARABIAN OIL COMPANY
LONG TERM AGREEMENT (LTA) FOR OFFSHORE FACILITIES
SAUDI ARAMCO CONTRACT NO.
6600038261 (OOK) & 6600038262 (IK)
UNDER BI-12-22000

DOCUMENT NUMBER DOCUMENT TITLE PAGE: 3 of 10

ARAMCO: N/A
MANUFACTURING PROCEDURE
REV:.C
NPCC: 2419-68223AC-X003-001 SPECIFICATION

Table of Contents

Document Platform No. /

Document Title CRPO No.
ID/SHEET NO. Tag No.
2419-68223AC- MANUFACTURING PROCEDURE 87
X003-001 SPECIFICATION
 Doc.Nr. : EX-MFD-002
TITLE : MANUFACTURING PROCEDURE
SPECIFICATION -- Bollards ”. Rev.Nr. : 2
Project : Saudi Aramco (LTA) for offshore Facilities, Rev. dt. : 14.12.2022
CRPO 87,14 Jackets in Manifa field , ARAMCO
Page Nr. : 1 of 6
Contract 6600038261(OOK) & 6600038262 (IK)
under BI-12-22000.

TABLE OF CONTENTS

1.0 Purpose

2.0 Scope

3.0 Definitions

4.0 Reference

5.0 Responsibility

6.0 Procedures

7.0 Documented information

8.0 Distribution

Designation Signature Date

14.12.2022
Prepared by QCE

14.12.2022
Approved by AGMQHSE
 TITLE : MANUFACTURING PROCEDURE Doc.Nr. : EX-MFD-002
SPECIFICATION -- Bollards ”. Rev.Nr. : 2
Project : Saudi Aramco (LTA) for offshore Facilities,
CRPO 87,14 Jackets in Manifa field , ARAMCO Contract Rev. dt. : 14.12.2022
6600038261(OOK) & 6600038262 (IK) under BI-12-22000. Page Nr. : 2 of 6

1.0 PURPOSE :

The purpose of this documented information is to ensure that manufacture of two types of
Bollards.

2.0 SCOPE :

This documented information covers production of Bollards.

Following bollards shall be manufactured using casting technique for Saudi Aramco (LTA) for
offshore Facilities, CRPO 87,14 Jackets in Manifa field , ARAMCO Contract 6600038261(OOK) &
6600038262 (IK) under BI-12-22000.

Sl.
Product Size Qty Properties ITP Ref. Drawing Reference
Nr.

1372 X 425 X 406 Pull Force -

2419-68223AC- 2419-68223AC-
1 Bollard mm ( 54 " X 16¾ " X 29 pcs 460 kN
X002-001 M001-001
16 ") Min.

762 X 286 X 229 Pull Force -

2419-68223AC- 2419-68223AC-
2 Bollard mm ( 30 " X 11¼ " X 77 pcs 460 kN.
X002-001 M001-001
9 ") Min.

3.0 DEFINITIONS :

Abbreviations used :
AGMQHSE - Assistant General Manager Quality Health Safety & Environment.
AGM-RW - Asst.General Manager – Rubber Works
APM - Assistant Production Manager
PE - Production Engineer
QF - Quality Format
WI - Work Instructions
SS / SSK - Stores Supervisor / Senior Store Keeper
PC - Production Coordinator
CK - Compound Keeper
TRE - ToolRoom Engineer
 Doc.Nr. : EX-MFD-002
TITLE : MANUFACTURING PROCEDURE
SPECIFICATION -- Bollards ”. Rev.Nr. : 2
Project : Saudi Aramco (LTA) for offshore Facilities, Rev. dt. : 14.12.2022
CRPO 87,14 Jackets in Manifa field , ARAMCO Contract Page Nr. : 3 of 6
6600038261(OOK) & 6600038262 (IK) under BI-12-22000.

4.0 REFERENCES :

4.1 Material Requisition : 2419-2022/68223

4.2 Material System Specification : 12-SAMSS-018 - Structural Plates, Rolled Shape
and Tubular Specification for Fixed Offshore
Platforms
: 12-SAMSS-005 - Marking of Metal Products
4.3 ITP ( Bollards ) : 2419-68223AC-X002-001
4.4 Drawings ( Bollards ) : 2419-68223AC-M001-001
4.5 Product Identification & Traceability : SOP-Q-010
4.6 Non-conforming Outputs : SOP-Q-019
4.7 Corrective action & Risk Based thinking : SOP-Q-020
4.8 Risk Assessment – Compression Moulding : QF-OHS-007.
4.9 WPS,PQR : 2000-64251AC-X007-001
4.10 Approved Saudi Aramco Data Sheets : SAES-H-101V
Paints and Coatings
4.11 Coating Selection and Application : SAES-H-001
Requirements for Industrial Plants and Equipment
4.12 Protective Coating Selection and Application : SAES-H-004
Requirements for Offshore Structures and Facilities

5.0 RESPONSIBILITY :

AGMRW, APM, PE, Supervisor, foreman, QCI/QCE are responsible for implementing this
documented information.

6.0 PROCEDURE :

6.1 Details from material specification ,2419-2022/68223 are taken into account in the Sale order /
work order received, Supervisor/Foreman to prepare the Production card, QF-RW-001, ensuring
that all the relevant information about the product,moulds, etc. are transferred to the Production
Card. White copy of the production card to remain with PE /supervisor and yellow copy shall be
handed over to the foreman, before starting the production. Foreman shall forward the production
card to the operators.
 TITLE : MANUFACTURING PROCEDURE Doc.Nr. : EX-MFD-002
SPECIFICATION -- Bollards ”. Rev.Nr. : 2
Project : Saudi Aramco (LTA) for offshore Facilities,
CRPO 87,14 Jackets in Manifa field , ARAMCO Rev. dt. : 14.12.2022
Contract 6600038261(OOK) & 6600038262 (IK) Page Nr. : 4 of 6
under BI-12-22000.

6.2 Supervisor/Foreman shall raise all materials requisition. All material requisitions, after getting
the approval from PE/Supervisor, shall be handed over to the Stores which shall arrange the
issue of requested materials, depending on the stock/availability or arrange for the
procurement of the same, if required.

6.3 Based on the Sale Order, Supervisor/Foreman shall workout the requirement & forward the
requisition for Purchase department, if any.

6.4 Supervisor/Foreman shall verify the availability of the mould/die specified in the Sale order
with mould caretaker If the mould is available it is arranged for the production.
Supervisor/Foreman shall receive the mould and check the dimensions and for damages
/defects. If any, the same is to be rectified from tool room.

6.5 Factors influencing working environment inturn product quality such as noise,
temperature, humidity, lighting / weather are maintained / actions taken wherever
required.
6.6 After production is completed by the following methods the compounds unconsumed, if any
shall be returned to CK.

6.7 The steel for the casting shall be made from open hearth, electric duplex, acid Bessemer,
basic oxygen (L.D.) or a combination of these processes. Casting will be in accordance
with ASTM A781.
6.8 The casting shall be made under strictly controlled condition to ensure chemical
composition, soundness, and uniformity, correct grain size to develop shock resistance
properties and to avoid any blow-holes.
6.9 Bollards shall be heat treated at suitable temperature to ensure mechanical properties as
specified.

6.10 Integral test sample shall be cast with the bollard.

6.11 SURFACE PREPARATION :

6.11.1 Grit blast areas to be rubber lined to Sa 2.5. The surface amplitude shall be in the range of 75
to 100 microns Clean the blasted areas to remove all dust and foreign particles by using dry
compressed air. Inspection to be done in accordance with SOP-Q-016. Presence of visible oil
or grease, if any, prior to blasting shall be removed by detergent washing and subsequent
water cleaning.
Responsibility : Operator / Foreman / QC
 Doc.Nr. : EX-MFD-002
TITLE : MANUFACTURING PROCEDURE
SPECIFICATION -- Bollards ”. Rev.Nr. : 2
Project : Saudi Aramco (LTA) for offshore Facilities, Rev. dt. : 14.12.2022
CRPO 87,14 Jackets in Manifa field , ARAMCO Page Nr. : 5 of 6
Contract 6600038261(OOK) & 6600038262 (IK)
under BI-12-22000.

6.11.2 Paint coating system shall be as per APCS-19C and specification shall be as per
SAES-H-101V, SAES-H-001 and SAES-H-004
Apply APCS-19C ,Hempadur Multi-Strength GF 35870, Glass Flake Reinforced Polyester/
Epoxy - 750µ m min.
Responsibility : Operator

6.12 Receiving Inspection :

Sl. Description Responsibility Reference Sampling Acceptance Quality

Nr. of activity documents plan criteria record

6.12.1 All incoming QCI QF-PUR-001 , QF-QC-016 Respective QF-QC-015,

raw materials QF-PUR-002, QF-QC-049 RMBS, Supplier’s
which are QF-PUR-018 QF-QC-058, MTC
used for QF-QC-042,
compound QF-QC-049
production
are tested
and
approved.

6.13 Material Specification

Item: 1) Bollard 1372 X 425 X 406 mm ( 54 " X 16¾ " X 16 ") : 29 Sets.
2) Bollard 762 X 286 X 229 mm ( 30 " X 11¼ " X 9 ") : 77 Sets

Unit of Testing
Tests Specified Value Remarks
Measure Standards
Chemical Composition
Carbon (C),max % 0.3 -

Silicon (Si),max % 0.8 -

ASTM E 415
Manganese (Mn),max % 0.6 -
Phosphorous(P),max % 0.035 -

Sulphur (S),max % 0.035 -

Mechanical Properties

Tensile Strength,min Mpa 450 -

ASTM A370
Yield Strength,min Mpa 240 -

Elongation,min % 24 -

Reduction Area 35%

 Doc.Nr. : EX-MFD-002
TITLE : “ RUBBER FENDER AND RUBSTRIP Rev.Nr. : 2
MANUFACTURING PROCEDURE ”.
Rev. dt. : 14.12.2022
Project : EPC works for boat landings
replacement project at UZ and UAD Fields. Page Nr. : 6 of 6

6.14 Final Inspection :

Q.C. Inspector to carryout the final inspection for hardness, dimensions and performance as
per project approved drawings & ITP.

Sl. Drawing
Product Size Qty ITP Ref. ITP Stage /
Nr. Reference
Serial No.
2419-
1372 X 425 X 406 mm ( 29 2419-68223AC-
1.0 Bollard 40 68223AC-
54 " X 16¾ " X 16 ") pcs X002-001
M001-001
2419-
762 X 286 X 229 mm ( 30 77 2419-68223AC-
2.0 Bollard 40 68223AC-
" X 11¼ " X 9 ") pcs X002-001
M001-001
3.0 CRPO colour code (GREY)
4 .0 Marking as per 2-SAMSS-005 with additional information of,
4.1 Client :
4.2.Project : SA-BI-12-22000-CRPO-87-MANIFA JKTS-NPCC-2419.
4.3. 9COM Number:
4.4 .Material Specification:
4.5.Mfr.Name ,Logo and Heat No :
4.6 PO Nr. and Project Nr. :
4.7. BOM item No & Piece No.:
6.15 The health and safety requirements for manufactuiring of Fenders shall be compliance with
Operational control procedure
1. Hazard Analysis & Environment Aspact & Impact Assessment ( SOP-OCM-029)
2. Emergency Preparedness & Respopnse ( SOP-OCM-031 )
3. Personnel Protective Equipment ( SOP-OCM-037 )
4. Blasting Operation ( SOP-OCM-041 )
5. Chemical Handling ( SOP-OCM-043 )
6. Crane Handling ( SOP-OCM-044 )
7. Forklift Operations ( SOP-OCM-045 )
8. Manual Handling(SOP- OCM-047)
7.0 DOCUMENTED INFORMATION :
7.1 QF-RW-001 - Rubber works Production card
7.2 QF-ORF-003 - Work order
7.3 QF-MLD-002 – Mould drawing
7.4 QF-MLD-001 – Production Card for Mould making.
7.5 QC-QC-034 – Daily Log sheet
7.6 QF-QC-031 - Work stop order
7.7 QF-OHS-007 – Risk Assessment moulding operation.
8.0 DISTRIBUTION :

 AGMRW
 PE
 APM
 TRE
 Supervisor / Foreman
 QCI