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TOS-HML-HAZID WORKSHOP ToR (Rev 3) 3rd Feb 2023-SIGNED BY FA
TOS-HML-HAZID WORKSHOP ToR (Rev 3) 3rd Feb 2023-SIGNED BY FA
TOS-HML-HAZID WORKSHOP ToR (Rev 3) 3rd Feb 2023-SIGNED BY FA
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 1 of 20
Sdn Bhd Limited Mahamad Harun
HAZID
TERM OF REFERENCE
(TOR)
KNDP-A WELLS WORKOVER & PLUG &
ABANDONMENT (P&A)
CONTRACT TITLE:
Pan Malaysia Umbrella Contract for Integrated Well
Services (IWS) for PAC’s – Work Order Request #3
HML Workover & Plug & Abandonment (P&A)
Page 1
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 2 of 20
Sdn Bhd Limited Mahamad Harun
FOR
TOSSB HML
REVIEWAL/
APPROVAL
3 3/2/2023
2 27/1/2023
1 25/1/2023 SIGNATURE
Page 2
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 3 of 20
Sdn Bhd Limited Mahamad Harun
Amendment Summary
The table below must be completed in detail for each revision. To indicate amendments from the
previous version, vertical lines in the left-hand margin shall be added at the amended section.
Commented by HML,
2 27/1/2023 revised & updated by
TOSSB
Commented by HML,
3 3/2/2023 revised & updated by
TOSSB
Page 3
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 4 of 20
Sdn Bhd Limited Mahamad Harun
Table of Contents
1.0 INTRODUCTION .............................................................................................. 5
6.0 METHODOLOGY............................................................................................... 9
6.1 OVERVIEW...................................................................................................... 9
Page 4
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 5 of 20
Sdn Bhd Limited Mahamad Harun
1.0 INTRODUCTION
1.1 GENERAL
Hibiscus Oil & Gas Malaysia Limited (HML) has awarded Tanjung Offshore Services Sdn
Bhd (TOSSB) under the contract title of Pan Malaysia Umbrella Contract for Integrated Well
Services (IWS) for PAC’s – Work Order Request #3 HML Workover & Plug & Abandonment
(P&A).
Kinabalu Field
The Kinabalu field is currently being produced via the Kinabalu Complex which consists
of KNDP-A and KNDW-D. KNDP-A is an unmanned platform consisting of 20-slots drilling
bay with topside partial stabilization oil and gas processing facilities which was installed
in 1997 while KNDW-D is a minimum facility drilling wellhead platform consisting of 20-
slots drilling bay which is bridge linked to KNDP-A. FWS from production wells in KNDW-
D are sent to KNDP-A for processing together with FWS from production wells in KNDP-A
before being exported to PCSB Samarang-A Gas Platform (“SMG-A”) via 12” crude and
14” gas subsea pipeline respectively.
Page 5
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 6 of 20
Sdn Bhd Limited Mahamad Harun
The HWU and the P&A associated equipment and services will be rig up and located on
the platform throughout the campaign.
In addition, this activity might overlap with other SIMOPs activities that happen
concurrently on KNB Complex. However, separate SIMOPs risk assessment shall be
conducted by HML and the existing HAZID shall then serve as an input to the overall
SIMOPs RA.
2.0 OBJECTIVE
The purpose of this document is to define the Terms of Reference (TOR) for Hazard
Identification (HAZID) study which shall be agreed prior to conducting the HAZID
workshop. This document also outlines the overall methodology of HAZID and risk
ranking descriptions to be used during the workshop.
Page 6
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 7 of 20
Sdn Bhd Limited Mahamad Harun
Process safety issues will be the focal point for this HAZID study in which their impacts
towards personnel, environment, and assets will be critically assessed. This study also
describes the preventive and mitigative measures for the identified potential hazardous
events. In general, HAZID study assumes that:
• HAZID is a technique to identify safety issues and is not used for technical review.
All equipment/system is well designed, manufactured, properly inspected and
performs reliably as per design intention.
• Only single failure results in hazards no double jeopardy unless credible and
agreed upon.
• Facilities are well maintained and operated as per the acceptable design
standard.
3.0 ABBREVIATIONS
Page 7
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 8 of 20
Sdn Bhd Limited Mahamad Harun
The following terms as used in this document, assume the meaning given below:
Page 8
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 9 of 20
Sdn Bhd Limited Mahamad Harun
6.0 METHODOLOGY
6.1 OVERVIEW
Page 9
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 10 of 20
Sdn Bhd Limited Mahamad Harun
Throughout the HAZID study workshop, the following assumptions will be adopted:
• In principle, only single failure results in hazard – no double jeopardy unless credible;
• All equipment is well designed, manufactured and properly inspected;
• Facilities is well maintained and operated with acceptable standard;
• The system will perform as the design intends; and
• Failure of safeguarding/ interlock system were not considered.
Prior to the workshop, some key and related technical documents and drawings are submitted
to the HAZID Facilitator for him/her to review and have an understanding of the philosophies.
As a minimum, the following list of documents / drawings will be provided and made available
for reference during the workshop:
• Scope of work
• Wells Program
• P&ID drawings
• Fishing & Milling BHA Diagram
• Hazard Area Classification as per API RP 505
• Safety Equipment Layouts & Escape Route
• Or any other documents if required
The salient points, safeguards, and recommendations during the workshop session will be
recorded in HAZID Worksheet shown in APPENDIX 2 of this report.
Page 10
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 11 of 20
Sdn Bhd Limited Mahamad Harun
Risk ranking is a qualitative approach in estimating the risk for a particular hazard. Each of the
identified hazards will be subjected to risk ranking exercise. COMPANY Risk Assessment Matrix
(RAM) will be used to rank the identified hazards based on their perceived frequencies and
consequences. The COMPANY RAM and Definitions are presented in Appendix 3. The aim of risk
ranking exercise is to categorize each hazard into the defined risk rating as depicted in tables as
in Appendix 2 and 3.
The risk levels will be estimated taking into consideration the severity of the consequences
(categorized into people, asset, environment, and reputation) and the likelihood of the scenario
to occur. The highest risk rating amongst the categories represents the overall risk rating for the
hazard. Note that the risk ranking will be undertaken twice i.e., with the consideration of
safeguards in place and after consideration of any additional safeguards that are being proposed.
Page 11
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 12 of 20
Sdn Bhd Limited Mahamad Harun
The HAZID workshop session arrangement will be conducted in hybrid; physically and
virtually via Ms. Team application, which cater for those who are unable to attend it
physically, whereby each of all sub-contractors, vendors and marine key representatives will
be invited and participate in the workshop. Each key risk from the ISO 17776 reference will
be discussed in detail which is related to the P&A and workover operation work scope that
will be carried out in the KNDP-A platform by TOSSB.
The HAZID workshop will be facilitated by Third-party consultant and recording will be
performed by an appointed scriber. The composition of workshop team should represent a
wide spread of knowledge, expertise, and experience. This is fundamental to the success
of study and the team must be:
• Firmly committed to the study;
• Prepared to allocate time to the sessions;
• Prepared to play an active part in the sessions; and
• Prepared to revert on any queries or clarifications raised during the study.
The HAZID study report will be prepared after the completion of the study. A summary of
actions from the HAZID workshop will be produced in the report. The summary will contain
all relevant information to provide a complete and quick reference for source of a proposed
action.
Page 12
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 13 of 20
Sdn Bhd Limited Mahamad Harun
The discussions of the HAZID workshop are captured by the HAZID Scriber. Care must be
taken to note that the names and expertise of team members and participants should be
recorded, including specialist personnel who attend for a limited time. Attendees can be
classed a full or part time in the report.
The actions arising from the HAZID study need to be followed up to ensure the nominated
action party is accountable for the implementation and close-out. The actions are to be
included in the HAZID Close Out Report or equivalent for tracking and monitoring. (Ideally
only one party for each recommendation / close out). CONTRACTOR / VENDOR shall issue
the close-out report, which will contain correspondents’ comments, evidence where
required (i.e., report, drawings, datasheet & etc.), as well as confirmation that issues have
been resolved, mitigated, or become not applicable.
7.4 REFERENCES
[1] ISO 17776-2016 Petroleum and natural gas industries – Offshore production installations
– Guidelines on tools and techniques for hazard identification and risk assessment, 2002
[4] CCPS, Guidelines for Hazard Evaluation Procedures, Third Edition 2008
Page 13
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 14 of 20
Sdn Bhd Limited Mahamad Harun
ISO 17776 [1] provides general guidance on tools and techniques for hazard identification and risk
assessment in offshore oil & gas production facilities. This document also presents a
comprehensive hazard checklist for identifying different hazards which may be associated with
offshore O&G production activities. The original list in the standard covers all types of hazards,
including major accident, flammable, workplace and security hazards. Since the majority of HAZID
studies undertaken by ERM will be concerned with major accidents, the checklist has been edited
to show only those hazards associated with major accidents or flammable hazards.
This type of checklist only provides general high-level guidance on the types of hazards
encountered and the workshop will need to explore the detail of, for example:
Page 14
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 15 of 20
Sdn Bhd Limited Mahamad Harun
HYDROCARBONS
01.01 Oil under pressure Flowlines, pipelines, pressure vessels and piping MH
01.02 Hydrocarbons in Oil wells especially during well drilling and entry/workover MH
formation operations
01.03 LPGs (e.g. Propane) Process fractionating equipment, storage tanks MH
01.05 Condensate, NGL Gas wells, gas pipelines, gas separation vessels MH
01.06 Hydrocarbon gas Oil/gas separators, gas processing plants, compressors, gas MH
pipelines
01.07 Oil at low pressures Oil storage tanks MH
REFINED HYDROCARBONS
03.02 Pyrophoric materials Metal scale from vessels in sour service, scale on filters in sour F
service, iron sponge sweetening units
EXPLOSIVES
Page 15
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 16 of 20
Sdn Bhd Limited Mahamad Harun
04.03 Perforating gun charges Well completion activities associated with drilling and workover MH
operations
PRESSURE
05.07 Oil and hydrocarbon gas Flowlines, pipelines, pressure vessels and piping MH
under pressure
DIFFERENCES IN HEIGHT
06.01 Personnel at height >2 Work involving scaffolding, suspended access, ladders, platforms, MH
excavations, towers, stacks, roofing, working overboard, working on
monkey board
06.03 Overhead equipment Objects falling while being lifted/handled or working at a height over MH
people, equipment or process systems, elevated work platforms,
slung loads
OBJECTS UNDER INDUCED STRESS
08.02 In-air transport (flying) Helicopter and fixed wing travel to and from locations and camps, MH
transporting materials, supplies and products
08.03 Boat collision hazard to Shipping lane traffic, product transport vessels, supply and MH
other vessels and maintenance barges and boats, drifting boats
offshore structures
08.99 Vehicle transport (driving) Driving to and from work sites, heavy machinery, bus travel MH
Page 16
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 17 of 20
Sdn Bhd Limited Mahamad Harun
ENVIRONMENTAL
TEMPERATURE
10.02 Process piping, Hot oil systems and piping, piping associated with stills and MH
equipment, fluids over reboilers, power boilers, steam generators, sulfur plants, waste heat
150°C recovery units,
regeneration gases used with catalysts and desiccants
12.01 Process piping between – Cold ambient climate, Joule-Thomson expansions (process and MH
25°C and –80°C leaks), propane refrigeration systems, LPG gas plants
12.02 Process piping less than – Cryogenic plants, LNG plants, LNG storage vessels including MH
80°C tankers, vapour lines off liquid nitrogen storage
OPEN FLAME
14.01 Heaters with fire tube Glycol reboilers, amine reboilers, salt bath heaters, water bath F
heaters (line heaters)
14.02 Direct-fired furnaces Hot oil furnace, Claus plant reaction furnace, catalyst and desiccant F
regeneration gas heaters, incinerators, power boilers
ELECTRICITY
15.01 Voltage > 50 V to 440 V Power cables, temporary electrical lines on construction sites MH
in cables
15.03 Voltage > 440 V Power lines, power generation, transformer primary, large electrical MH
motors
TOXIC GAS
Page 17
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 18 of 20
Sdn Bhd Limited Mahamad Harun
20.01 H2S (hydrogen sulfide, Sour gas production, bacterial activity in stagnant water, confined MH
sour gas) spaces in sour operations
ENTRAPMENT
Page 18
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd FEB 2023 3 19 of 20
Sdn Bhd Limited Mahamad Harun
Page 19
Title: HAZID Term of Reference (TOR)
Region: Function/PSL:
Malaysia Health, Safety & Environment
Approved By:
Owner: Hibiscus Oil & Job Revision By:
Rev Date: Rev No: Page:
Tanjung Offshore Services Gas Malaysia Faruk Ahmad
3rd
FEB 2023 3 20 of 20
Sdn Bhd Limited Mahamad Harun