Expandable Steel Patches

Datasheets
Standard and High-Temperature Expandable Steel Patches
Saltel expandable steel patches provide a permanent solution for repairing a zone of damaged tubing or
casing, shutting off unwanted perforations, or performing other remedial operations. Standard and HT
models and typical casing weights are shown below, but a given expandable steel patch can also be used
in other intermediate weights of tubing or casing. Standard patches can be used up to 302 degF
[150 degC]. HT patches are suitable up to 446 degF [230 degC]. They have short-term resistance to
482 degF [250 degC] and are ISO 14310–qualified up to that temperature. Nominal length is 12–40 ft
[4–12 m]; it is limited to the maximum that can be picked up in one piece. Longer zones can usually be
treated by overlapping patches. Other sizes and ratings are available on request.

Casing size, 41/2 [114.3] 5 [127] 51⁄2 [139.7]

in [mm]
Casing weight, 15.10 13.50 12.60 11.60 10.50 9.50 24.10 23.20 21.40 18.00 13.00 11.50 26.80 26.00 23.00 20.00 17.00 15.50 14.00
lbm/ft [kg/m] [22.47] [20.09] [18.75] [17.26] [15.63] [14.14] [35.86] [34.53] [31.85] [26.79] [19.35] [17.11] [39.88] [38.69] [34.23] [29.76] [25.30] [23.07] [20.83]
Nominal casing 3.826 3.920 3.958 4.000 4.052 4.090 4.000 4.044 4.126 4.276 4.492 4.559 4.500 4.548 4.670 4.778 4.892 4.950 5.012
ID, in [mm] [97.2] [99.6] [100.5] [101.6] [102.9] [103.9] [101.6] [102.7] [104.8] [108.6] [114.1] [115.8] [114.3] [115.5] [118.6] [121.4] [124.3] [125.7] [127.3]
41⁄2-in, R†
41⁄2-in, ER†
Patch Model

51⁄2-in, SL†
51⁄2-in, R
51⁄2-in, ER
†
R: Reinforced ER: Extra-reinforced SL: Slimline Limited use

Casing size, 65⁄8 [168.3] 7 [177.8] 75⁄8 [193.7] 85⁄8 [219.1]

in [mm]
Casing weight, 24.00 20.00 41.00 38.00 35.00 32.00 29.00 26.00 23.00 20.00 17.00 39.00 33.70 29.70 26.40 24.00 44.00 40.00 36.00 32.00 28.00 24.00
lbm/ft [kg/m] [35.72] [29.76] [61.01] [56.55] [52.09] [47.62] [43.16] [38.69] [34.23] [29.76] [25.30] [58.04] [50.15] [44.20] [39.29] [35.72] [65.48] [59.53] [53.57] [47.62] [41.67] [35.72]
Nominal casing 5.921 6.049 5.820 5.920 6.004 6.094 6.184 6.276 6.366 6.456 6.538 6.625 6.765 6.875 6.969 7.025 7.625 7.725 7.825 7.921 8.017 8.097
ID, in [mm] [150.4] [153.6] [147.8] [150.4] [152.5] [154.8] [157.1] [159.4] [161.7] [164.0] [166.1] [168.3] [171.8] [174.6] [177.0] [178.4] [193.7] [196.2] [198.8] [201.2] [203.6] [205.7]
7-in, US†
7-in, SL†
Patch Model

7-in, R†
7-in, ER†
85⁄8-in, US
†
US: Ultraslim SL: Slimline R: Reinforced ER: Extra-reinforced Limited use

Casing size, 95⁄8 [244.47] 103⁄4 [273.05] 113⁄4 [298.45] 133⁄8 [339.72]
in [mm]
Casing
weight, 71.80 61.10 59.40 58.40 53.50 47.00 43.50 40.00 36.00 32.30 29.30 71.10 65.70 60.70 55.50 51.00 45.50 40.50 71.00 65.00 60.00 54.00 47.00 80.70 77.00 72.00 68.00 61.00 54.50 48.00
lbm/ft [106.9] [90.93] [88.40] [86.91] [79.62] [69.94] [64.73] [59.53] [53.57] [48.07] [43.60] [105.8] [97.77] [90.33] [82.59] [75.90] [67.71] [60.27] [105.7] [96.73] [89.29] [80.36] [69.94] [120.1] [114.6] [107.2] [101.2] [90.78] [81.10] [71.43]
[kg/m]
Nominal 8.126 8.375 8.407 8.435 8.535 8.681 8.755 8.835 8.921 9.001 9.063 9.450 9.560 9.660 9.760 9.850 9.950 10.050 10.586 10.682 10.772 10.880 11.000 12.215 12.275 12.347 12.415 12.515 12.615 12.715
casing ID, [206.4] [212.7] [213.5] [214.2] [216.8] [220.5] [222.4] [224.4] [226.6] [228.6] [230.2] [240.0] [242.8] [245.4] [247.9] [250.2] [252.7] [255.3] [268.9] [271.3] [273.6] [276.4] [279.4] [310.3] [311.8] [313.6] [315.3] [317.9] [320.4] [323.0]
in [mm]
95⁄8-in, US†
95⁄8-in, SL†
Patch Model

103⁄4-in, SL
133⁄8-in, IP†
133⁄8-in, SL
US: Ultraslim
†
SL: Slimline IP: Internal pressure Limited use
2
4 2-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
1 3,137 psi [216 bar] [250 degC]

Casing size, in [mm] 41⁄2 [114.3] 5 [127]

15.10 13.50 12.60 11.60 10.50 9.50 24.10 23.20 21.40 18.00
RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] [22.47]

Elastomer type

[20.09] [18.75] [17.26] [15.63] [14.14] [35.86] [34.53] [31.85] [26.79]

and thickness
Patch Model

Steel grade

3.826 3.920 3.958 4.000 4.052 4.090 4.000 4.044 4.126 4.276
Casing ID, in [mm] [97.18] [99.57] [100.53] [101.60] [102.92] [103.89] [101.60] [102.72] [104.80] [108.61]
in [mm]

3.701 3.795 3.833 3.875 3.927 3.965 3.875 3.919 4.001 4.151
Casing drift, in [mm] [94.01] [96.39] [97.36] [98.43] [99.75] [100.71] [98.43] [99.54] [101.63] [105.44]

4,867 5,290 5,464 5,670 5,950 6,140 5,660 5,860 6,200 6,819
Setting data Expansion pressure, psi [bar] [336] [365] [377] [390] [410] [425] [390] [405] [430] [470]
0.362 0.357 0.355 0.353 0.350 0.348 0.353 0.350 0.346 0.339
Loss of diameter, in [mm]
HNBR, 0.059 in [1.5 mm]

[9.20] [9.07] [9.01] [8.96] [8.89] [8.84] [8.96] [8.90] [8.80] [8.62]
3.471 3.570 3.610 3.654 3.708 3.748 3.654 3.700 3.785 3.942
41⁄2-in, Reinforced

Geometry when set Patch nominal ID, in [mm] [88.16] [90.67] [91.68] [92.80] [94.19] [95.20] [92.80] [93.97] [96.15] [100.12]
3.339 3.438 3.478 3.522 3.577 3.617 3.522 3.569 3.655 3.812
Patch drift ID, in [mm] [84.80] [87.33] [88.35] [89.47] [90.86] [91.87] [89.47] [90.64] [92.83] [96.81]
3.504 [89]

0.118 [3]

Differential service
321 SS

1,960 1,826 1,775 1,722 1,659 1,615 1,722 1,668 1,575 1,424
pressure rating External DSPR, psi [bar] [135] [126] [122] [119] [114] [111] [119] [115] [109] [98]
(DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 4,290 psi [295 bar] internally and approximately 600 psi [40 bar] externally.
6,360 6,480 6,620 6,790 6,920 6,620 6,760 7,040
Setting data Expansion pressure, psi [bar] [440] [447] [455] [470] [475] [455] [465] [485]
41⁄2-in, Extra-Reinforced

0.437 0.431 0.428 0.425 0.431 0.428 0.423

HNBR, 0.059 in [1.5 mm]

Loss of diameter, in [mm] 0.434

[11.09] [11.02] [10.95] [10.86] [10.80] [10.95] [10.87] [10.74]
3.492 3.532 3.577 3.632 3.673 3.577 3.624 3.711
Geometry when set Patch nominal ID, in [mm] [88.70] [89.72] [90.86] [92.26] [93.28] [90.86] [92.05] [94.25]
3.358 3.399 3.444 3.499 3.540 3.444 3.491 3.578
Patch drift ID, in [mm]
3.583 [91]

[85.30] [86.33] [87.48] [88.89] [89.91] [87.48] [88.67] [90.89]

0.157 [4]
321 SS

3,137 3,048 2,954 2,844 2,768 2,954 2,861 2,698

DSPR External DSPR, psi [bar] [216] [210] [204] [196] [191] [204] [197] [186]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 4,970 psi [340 bar] internally and approximately 1,300 psi [90 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.
Reduced safety margin for setting pressure and patch expansion ratio.

3
5 2-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
1 3,458 psi [238 bar] [250 degC]

Casing size, in [mm] 5 [127] 51⁄2 [139.7]

13.00 11.50 26.80 26.00 23.00 20.00 17.00 15.50 14.00
RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] [19.35]

Elastomer type

[17.11] [39.88] [38.69] [34.23] [29.76] [25.30] [23.07] [20.83]

and thickness
Patch Model

Steel grade

4.492 4.559 4.500 4.548 4.670 4.778 4.892 4.950 5.012

Casing ID, in [mm] [114.10] [115.80] [114.30] [115.52] [118.62] [121.36] [124.26] [125.73] [127.30]
in [mm]

4.369 4.435 4.375 4.423 4.545 4.653 4.767 4.825 4.887

Casing drift, in [mm] [110.97] 112.65] [111.13] [112.34] [115.44] [118.19] [121.08] [122.56] [124.13]

3,683 3,865 3,704 3,835 4,192 4,528 4,893 5,084 5,270

Setting data Expansion pressure, psi [bar] [254] [267] [255] [264] [289] [312] [337] [351] [363]
0.370 0.367 0.370 0.367 0.361 0.357 0.352 0.349 0.347
Loss of diameter, in [mm]
HNBR, 0.059 in [1.5 mm]

[9.40] [9.32] [9.39] [9.33] [9.18] [9.06] [8.94] [8.88] [8.82]

4.128 4.198 4.136 4.187 4.314 4.427 4.545 4.605 4.670
Geometry when set Patch nominal ID, in [mm] [104.86] [106.63] [105.06] [106.34] [109.58] [112.44] [115.45] [116.97] [118.61]
51⁄2-in, Slimline

3.999 4.068 4.005 4.056 4.184 4.296 4.415 4.476 4.540

Patch drift ID, in [mm]
4.25 [108.0]

[101.57] [103.33] [101.73] [103.01] [106.26] [109.13] [112.15] [113.68] [115.31]

0.118 [3]

Differential service
321 SS

1,538 1,472 1,530 1,483 1,372 1,283 1,198 1,159 1,118

pressure rating External DSPR, psi [bar] [106] [102] [106] [102] [95] [88] [83] [80] [77]
(DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 3,470 psi [240 bar] internally and approximately 400 psi [27 bar] externally.
4,836 4,799 5,210 5,455 5,745 5,908 6,087
Setting data Expansion pressure, psi [bar] [334] [331] [359] [376] [396] [407] [420]
0.448 0.449 0.441 0.435 0.429 0.426 0.422
HNBR, 0.059 in [1.5 mm]

Loss of diameter, in [mm] [11.38] [11.40] [11.20] [11.05] [10.89] [10.81] [10.73]
51⁄2-in, Reinforced

4.119 4.107 4.236 4.350 4.470 4.531 4.595

Geometry when set Patch nominal ID, in [mm] [104.62] [104.32] [107.60] [110.49] [113.53] [115.08] [116.72]
4.33 [110.0]

3.987 3.974 4.104 4.218 4.338 4.399 4.465

Patch drift ID, in [mm] [101.27] [100.95] [104.24] [107.14] [110.19] [111.74] [113.40]
0.157 [4]
321 SS

2,524 2,543 2,349 2,195 2,048 1,979 1,909

DSPR External DSPR, psi [bar] [174] [175] [162] [151] [141] [136] [132]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 4,010 psi [275 bar] internally and approximately 900 psi [60 bar] externally.
5,776 6,343 6,650 6,982
Setting data Expansion pressure, psi [bar] [398] [437] [459] [482]
51⁄2-in, Extra-Reinforced

0.524 0.516 0.512 0.508

HNBR, 0.059 in [1.5 mm]

Loss of diameter, in [mm] [13.31] [13.11] [13.01] [12.90]

4.263 4.384 4.446 4.512
Geometry when set Patch nominal ID, in [mm] [108.27] [111.36] [112.93] [114.60]
4.53 [115.0]

4.129 4.251 4.313 4.379

Patch drift ID, in [mm] [104.87] [107.98] [109.55] [111.23]
0.197 [5]
321 SS

3,458 3,221 3,109 2,996

DSPR External DSPR, psi [bar] [238] [222] [214] [207]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 5,500 psi [380 bar] internally and approximately 1,380 psi [95 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.
RIH clearance <0.125 in [3 mm] with casing drift ID.

4
7-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
3,188 psi [220 bar] [250 degC]

Casing size, in [mm] 65⁄8 [168.3] 7 [177.8] 75⁄8 [193.7]

24.00 20.00 41.00 38.00 35.00 32.00 29.00 26.00 23.00 20.00 17.00 39.00 33.70 29.70 26.40 24.00
RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] [35.72] [29.76] [61.01] [56.55] [52.09] [47.62] [43.16] [38.69] [34.23] [29.76] [25.30] [58.04] [50.15] [44.20] [39.29] [35.72]
Elastomer type
and thickness
Patch Model

Steel grade

5.921 6.049 5.820 5.920 6.004 6.094 6.184 6.276 6.366 6.456 6.538 6.626 6.764 6.874 6.969 7.024
Casing ID, in [mm] [150.39] [153.64] [147.83] [150.37] [152.50] [154.79] [157.07] [159.41] [161.70] [163.98] [166.07] [168.30] [171.80] [174.60] [177.00] [178.40]
in [mm]

5.796 5.924 5.695 5.795 5.879 5.969 6.059 6.151 6.241 6.331 6.413 6.501 6.639 6.749 6.844 6.899
Casing drift, in [mm] [147.22] [150.47] [144.65] [147.19] [149.33] [151.61] [153.90] [156.24] [158.52] [160.81] [162.89] [165.13] [168.63] [171.43] [173.83] [175.23]

Expansion pressure, 2,886 3,061 2,746 2,884 3,000 3,129 3,266 3,404 3,540 3,675 3,799 3,908 4,076 4,213
Setting data [199] [211] [189] [199] [207] [216] [225] [235] [244] [263] [262] [270] [281] [291]
psi [bar]
Loss of diameter, 0.416 0.411 0.421 0.416 0.413 0.409 0.406 0.402 0.399 0.396 0.393 0.390 0.386 0.382
HNBR, 0.088 in [2.25 mm]

in [mm] [10.58] [10.44] [10.689] [10.58] [10.48] [10.39] [10.30] [10.21] [10.13] [10.05] [9.98] [9.90] [9.79] [9.71]
Patch nominal ID, 5.510 5.643 5.405 5.509 5.596 5.690 5.783 5.879 5.972 6.065 6.149 6.240 6.382 6.495
Geometry when set [139.95] [143.33] [137.279] [139.93] [142.15] [144.52] [146.89] [149.31] [151.68] [154.04] [156.19] [158.50] [162.10] [164.98]
in [mm]
7-in, Ultraslim

Patch drift ID, 5.380 5.513 5.274 5.379 5.466 5.560 5.653 5.749 5.842 5.935 6.020 6.111 6.253 6.367
5.590 [142]

in [mm] [136.64] [140.03] [133.96] [136.62] [138.84] [141.22] [143.60] [146.02] [148.39] [150.76] [152.91] [155.22] [158.83] [161.71]
0.118 [3]

Differential service 893 844 934 893 861 828 797 767 740 714 691 669 635 610
321 SS

External DSPR,
pressure rating psi [bar] [62] [58] [64] [62] [59] [57] [55] [53] [51] [49] 48] [46] [44] [42]
(DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 2,610 psi [180 bar] internally and approximately 170 psi [12 bar] externally.
Expansion pressure, 3,626 3,841 3,624 3,766 3,916 4,028 4,121 4,213 4,306 4,392 4,484 4,614 4,721 4,817
Setting data [250] [265] [250] [260] [270] [278] [284] [291] [297] [303] [309] [318] [326] [332]
psi [bar]
HNBR, 0.088 in [2.25 mm]

Loss of diameter, 0.497 0.490 0.497 0.493 0.488 0.484 0.479 0.475 0.471 0.468 0.464 0.459 0.455 0.451
in [mm] [12.63] [12.46] [12.63] [12.52] [12.40] [12.29] [12.17] [12.07] [11.97] [11.88] [11.79] [11.65] [11.55] [11.47]
Patch nominal ID, 5.430 5.565 5.429 5.518 5.612 5.706 5.802 5.896 5.990 6.075 6.167 6.310 6.424 6.521
Geometry when set in [mm] [137.93] [141.35] [137.91] [140.15] [142.54] [144.94] [147.38] [149.76] [152.15] [154.31] [156.63] [160.26] [163.16] [165.64]
7-in, Slimline

Patch drift ID, 5.299 5.434 5.298 5.386 5.481 5.575 5.672 5.766 5.860 5.945 6.037 6.180 6.294 6.392
5.669 [144]

0.157 [4]

in [mm] [134.59] [138.01] [134.56] [136.81] [139.21] [141.61] [144.06] [146.45] [148.84] [151.01] [153.33] [156.97] [159.87] [162.36]
321 SS

External DSPR, 1,585 1,488 1,586 1,521 1,455 1,394 1,335 1,281 1,230 1,186 1,141 1,077 978 945
DSPR [109] [103] [109] [105] [100] [96] [92] [88] [85] [82] [79] [74] [67] [65]
psi [bar]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 3,020 psi [208 bar] internally and approximately 400 psi [28 bar] externally.
Expansion pressure, 4,360 4,262 4,457 4,650 4,854 5,055 5,255 5,438 5,645 5,972 6,216
Setting data [301] [294] [307] [321] [335] [349] [362] [375] [389] [412] [429]
psi [bar]
HNBR 0.088 in [2.25 mm]

Loss of diameter, 0.571 0.574 0.569 0.563 0.558 0.553 0.548 0.544 0.540 0.533 0.528
in [mm] [14.51] [14.58] [14.44] [14.31] [14.17] [14.05] [13.92] [13.82] [13.71] [13.54] [13.42]
Patch nominal ID, 5.485 5.438 5.533 5.628 5.725 5.820 5.914 6.000 6.092 6.236 6.351
7-in, Reinforced

Geometry when set [139.32] [138.11] [140.53] [142.95] [145.41] [147.82] [150.22] [152.40] [154.74] [158.40] [161.32]
in [mm]
Patch drift ID, 5.353 5.305 5.400 5.496 5.593 5.688 5.783 5.869 5.961 6.106 6.221
5.748 [146]

0.197 [5]

in [mm] [135.96] [134.74] [137.17] [139.59] [142.06] [144.48] [146.88] [149.07] [151.42] [155.08] [158.01]
321 SS

External DSPR, 2,259 2,310 2,209 2,115 2,024 1,941 1,863 1,796 1,728 1,629 1,555
DSPR [156] [159] [152] [146] [140] [134] [128] [124] [119] [112] [107]
psi [bar]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 4,270 psi [295 bar] internally and approximately 700 psi [48 bar] externally.
Expansion pressure, 4,858 4,974 5,206 5,452 5,684 5,931 6,148 6,380 6,757
Setting data [335] [343] [359] [376] [392] [409] [424] [440] [466]
psi [bar]
HNBR, 0.088 in [2.25 mm]

Loss of diameter, 0.654 0.651 0.644 0.638 0.632 0.626 0.621 0.616 0.609
7-in, Extra-Reinforced

in [mm] [16.61] [16.53] [16.36] [16.20] [16.06] [15.91] [15.78] [15.66] [15.46]
Patch nominal ID, 5.404 5.452 5.548 5.646 5.742 5.837 5.924 6.015 6.163
Geometry when set [137.26] [138.49] [140.92] [143.41] [145.84] [148.26] [150.46] [152.77] [156.54]
in [mm]
Patch drift ID, 5.270 5.318 5.415 5.513 5.609 5.705 5.792 5.883 6.031
5.827 [148]

0.236 [6]

in [mm] [133.86] [135.09] [137.53] [140.03] [142.47] [144.90] [147.11] [149.42] [153.20]
321 SS

External DSPR, 3,188 3,117 2,982 2,853 2,735 2,623 2,527 2,433 2,288
DSPR [220] [215] [206] [197] [189] [181] [174] [168] [158]
psi [bar]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 5,100 psi [351 bar] internally and approximately 1,150 psi [80 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID. Patch nominal ID: Patch ID
when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with cylindrical geometry.
RIH clearance <0.125 in [3 mm] with casing drift ID. Reduced safety margin for setting pressure and patch expansion ratio.
5
8 8-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
5 605 psi [42 bar] [250 degC]

Casing size, in [mm] 85⁄8 [219.1]

RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] 44.00 [65.48] 40.00 [59.53] 36.00 [53.57] 32.00 [47.62] 28.00 [41.67] 24.00 [35.72]
Elastomer type
and thickness
Patch Model

Steel grade

Casing ID, in [mm] 7.625 [193.68] 7.725 [196.22] 7.825 [198.76] 7.921 [201.19] 8.017 [203.63] 8.097 [205.66]
in [mm]

Casing drift, in [mm] 7.500 [190.50] 7.600 [193.04] 7.700 [195.58] 7.796 [198.02] 7.892 [200.46] 7.972 [202.49]

Setting data Expansion pressure, psi [bar] 3,053 [211] 3,136 [216] 3,218 [222] 3,300 [228] 3,388 [234] 3,462 [239]
HNBR, 0.088 in [2.25 mm]

Loss of diameter, in [mm] 0.421 [10.68] 0.417 10.60] 0.414 [10.52] 0.411 [10.45] 0.408 [10.38] 0.406 [10.32]
85⁄8-in, Ultraslim

Geometry when set Patch nominal ID, in [mm] 7.208 [183.09] 7.312 [185.71] 7.415 [188.33] 7.513 [190.84] 7.612 [193.35] 7.694 [195.43]
7.264 [184.5]

Patch drift ID, in [mm] 7.079 [179.82] 7.183 [182.44] 7.286 [185.06] 7.385 [187.57] 7.484 [190.08] 7.566 [192.17]
0.118 [3]
321 SS

Differential service pressure 605 [42] 585 [40] 566 [39] 548 [38] 389 [27] 378 [26]
External DSPR, psi [bar]
rating (DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [ >30 cm] is 1,970 psi [135 bar] internally and approximately 100 psi [7 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.

6
9 8-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
5 1,362 psi [94 bar] [250 degC]

Casing size, in [mm] 95⁄8 [244.47]

71.80 61.10 59.40 58.40 53.50 47.00 43.50 40.00 36.00 32.30 29.30
RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] [106.85]

Elastomer type

[90.93] [88.40] [86.91] [79.62] [69.94] [64.73] [59.53] [53.57] [48.07] [43.60]
and thickness
Patch Model

Steel grade

8.126 8.375 8.407 8.435 8.535 8.681 8.755 8.835 8.921 9.001 9.063
Casing ID, in [mm] [206.40] [212.73] [213.54] [214.25] [216.79] [220.50] [222.38] [224.41] [226.59] [228.63] [230.20]
in [mm]

7.969 8.218 8.250 8.278 8.378 8.524 8.598 8.678 8.764 8.845 8.907
Casing drift, in [mm] [202.41] [208.74] [209.55] [210.26] [212.80] [216.51] [218.39] [220.42] [222.61] [224.66] [226.23]

3,045 3,248 3,277 3,306 3,393 3,524 3,596 3,669 3,741 3,828 3,886
Setting data Expansion pressure, psi [bar] [210] [224] [226] [228] [234] [243] [248] [253] [258] [264] [268]
0.467 0.459 0.458 0.457 0.454 0.449 0.447 0.445 0.442 0.440 0.438
Loss of diameter, in [mm]
HNBR, 0.118 in [3 mm]

[11.87] [11.65] [11.62] [11.60] [11.52] [11.41] [11.35] [11.29] [11.23] [11.18] [11.13]
7.663 7.921 7.954 7.983 8.086 8.236 8.313 8.395 8.483 8.565 8.629
95⁄8-in, Ultraslim

Geometry when set Patch nominal ID, in [mm] [194.64] [201.20] [202.04] [202.77] [205.39] [209.21] [211.14] [213.23] [215.47] [217.55] [219.17]
7.502 7.760 7.793 7.822 7.925 8.076 8.152 8.234 8.323 8.405 8.468
7.717 [196]

Patch drift ID, in [mm] [190.54] [197.11] [197.94] [198.68] [201.30] [205.12] [207.06] [209.15] [211.39] [213.48] [215.10]
0.118 [3]
321 SS

Differential service 397 364 360 356 344 328 320 312 303 296 290
External DSPR, psi [bar] [27] [25] [25] [25] [24] [23] [22] [21] [21] [20] [20]
pressure rating (DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [ >30 cm] is 1,870 psi [128 bar] internally and approximately 60 psi [4 bar] externally.
3,959 4,307 4,350 4,394 4,510 4,713 4,814 4,916 5,046 5,148
Setting data Expansion pressure, psi [bar] [273] [297] [300] [303] [311] [325] [332] [339] [348] [355]
0.629 0.617 0.615 0.614 0.609 0.603 0.600 0.596 0.593 0.590
Loss of diameter, in [mm]
HNBR, 0.118 in [3 mm]

[15.97] [15.66] [15.62] [15.59] [15.47] [15.31] [15.23] [15.15] [15.06] [14.98]
7.504 7.766 7.799 7.828 7.933 8.085 8.162 8.245 8.334 8.417
Geometry when set Patch nominal ID, in [mm]
95⁄8-in, Slimline

[190.60] [197.25] [198.10] [198.84] [201.49] [205.35] [207.31] [209.42] [211.68] [213.79]
7.340 7.602 7.636 7.665 7.770 7.922 7.999 8.082 8.172 8.255
7.874 [200]

Patch drift ID, in [mm] [186.44] [193.10] [193.95] [194.69] [197.35] [201.22] [203.17] [205.29] [207.56] [209.67]
0.196 [5]
321 SS

1,362 1,244 1,230 1,218 1,177 1,120 1,092 1,007 982 960
DSPR† External DSPR, psi [bar] [94] [86] [85] [84] [81] [77] [75] [69] [68] [66]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [ >30 cm] is 3,050 psi [210 bar] internally and approximately 310 psi [22 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.
Reduced safety margin for setting pressure and patch expansion ratio.

7
10 4-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
3 1,005 psi [69 bar] [250 degC]

Casing size, in [mm] 103⁄4 [273.05] 113⁄4 [298.45]

71.10 65.70 60.70 55.50 51.00 45.50 40.50 71.00 65.00 60.00 54.00 47.00
RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] [105.81]

Elastomer type

[97.77] [90.33] [82.59] [75.90] [67.71] [60.27] [105.66] [96.73] [89.29] [80.36] [69.94]
and thickness
Patch Model

Steel grade

9.450 9.560 9.660 9.760 9.850 9.950 10.050 10.586 10.682 10.772 10.880 11.000
Casing ID, in [mm] [240.03] [242.82] [245.36] [247.90] [250.19] [252.73] [255.27] [268.88] [271.32] [273.61] [276.35] [279.40]
in [mm]

9.294 9.404 9.504 9.604 9.694 9.794 9.894 10.430 10.526 10.616 10.724 10.844
Casing drift, in [mm] [236.06] [238.86] [241.40] [243.94] [246.22] [248.76] [251.30] [264.92] [267.35] [269.64] [272.38] [275.43]

3,220 3,370 3,500 3,580 3,650 3,720 3,790 4,200 4,270 4,340 4,420 4,500
Setting data Expansion pressure, psi [bar] [222] [232] [242] [247] [251] [257] [262] [290] [294] [299] [305] [310]
0.636 0.631 0.627 0.623 0.620 0.616 0.612 0.593 0.590 0.588 0.584 0.581
Loss of diameter, in [mm]
HNBR, 0.118 in [3 mm]

[16.16] [16.04] [15.93] [15.83] [15.74] [15.64] [15.54] [15.07] [14.99] [14.92] [14.84] [14.75]
8.821 8.935 9.039 9.143 9.236 9.340 9.444 9.998 10.097 10.189 10.300 10.424
103⁄4-in, Slimline

Geometry when set Patch nominal ID, in [mm] [224.04] [226.95] [229.59] [232.23] [234.60] [237.24] [239.87] [253.94] [256.45] [258.81] [261.63] [264.76]
8.658 8.772 8.876 8.981 9.074 9.178 9.282 9.836 9.935 10.028 10.140 10.263
9.291 [236]

Patch drift ID, in [mm] [219.90] [222.82] [225.46] [228.11] [230.48] [233.12] [235.76] [249.84] [252.36] [254.72] [257.54] [260.68]
0.196 [5]
321 SS

Differential service 1,005 975 948 922 900 877 854 747 730 714 696 677
External DSPR, psi [bar] [69] [67] [65] [64] [62] [60] [59] [51] [50] [49] [48] [47]
pressure rating (DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 2,550 psi [175 bar] internally and between 20 and 130 psi [1 and 9 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.
RIH clearance <0.125 in [3 mm] with casing drift ID.

8
13 8-in Patches (Standard and HT)
External DSPR up to Up to 482 degF
3 619 psi [43 bar] [250 degC]

Casing size, in [mm] 133⁄8 [339.72]

RIH OD, in [mm]

Steel thickness, Casing weight, lbm/ft [kg/m] 80.70 [120.09] 77.00 [114.59] 72.00 [107.15] 68.00 [101.19] 61.00 [90.78] 54.50 [81.10] 48.00 [71.43]
Elastomer type
and thickness
Patch Model

Steel grade

Casing ID, in [mm] 12.215 [310.26] 12.275 [311.78] 12.347 [313.61] 12.415 [315.34] 12.515 [317.88] 12.615 [320.42] 12.715 [322.96]
in [mm]

Casing drift, in [mm] 12.059 [306.30] 12.119 [307.82] 12.191 [309.65] 12.259 [311.37] 12.359 [313.91] 12.459 [316.45] 12.559 [318.99]

Setting data Expansion pressure, psi [bar] 2,857 [197] 2,886 [199] 2,915 [201] 2,958 [204] 3,002 [207] 3,045 [210] 3,103 [214]
133⁄8-in, Internal Pressure

Loss of diameter, in [mm] 0.457 [11.62] 0.456 [11.58] 0.455 [11.55] 0.453 [11.51] 0.451 [11.46] 0.449 [11.41] 0.448 [11.37]
HNBR, 0.118 in [3 mm]

Geometry when set Patch nominal ID, in [mm] 11.761 [298.73] 11.822 [300.28] 11.895 [302.14] 11.965 [303.90] 12.067 [306.49] 12.168 [309.08] 12.270 [311.67]
10.984 [279]

Patch drift ID, in [mm] 11.601 [294.68] 11.663 [296.23] 11.736 [298.10] 11.805 [299.86] 11.907 [302.45] 12.009 [305.04] 12.111 [307.62]
0.118 [3]
321 SS

Differential service 181 [13] 179 [12] 176 [12] 173 [12] 169 [12] 165 [11] 162 [11]
External DSPR, psi [bar]
pressure rating (DSPR)
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 1,290 psi [88 bar] internally and approximately 21 psi [2 bar] externally.

Setting data Expansion pressure, psi [bar] 3,727 [257] 3,770 [260] 3,814 [263] 3,857 [266] 3,930 [271] 4,002 [276] 4,075 [281]

Loss of diameter, in [mm] 0.610 [15.49] 0.608 [15.45] 0.606 [15.40] 0.604 [15.35] 0.601 [15.28] 0.599 [15.21] 0.596 [15.14]
HNBR, 0.118 in [3 mm]
133⁄8-in, Slimline

Geometry when set Patch nominal ID, in [mm] 11.610 [294.88] 11.671 [296.45] 11.745 [298.33] 11.815 [300.10] 11.918 [302.71] 12.020 [305.32] 12.123 [307.92]
11.14 [283.0]

Patch drift ID, in [mm] 11.449 [290.80] 11.511 [292.37] 11.585 [294.25] 11.655 [296.03] 11.757 [298.64] 11.860 [301.24] 11.963 [303.85]
0.196 [5]
321 SS

DSPR† External DSPR, psi [bar] 619 [43] 611 [42] 602 [42] 594 [41] 582 [40] 570 [39] 558 [39]
For a hole or perforation ≤1 in [≤2.54 cm] the patch restores the casing characteristics up to a maximum internal DSPR of 14,500 psi [1,000 bar]. DSPR on parted pipe >12 in [>30 cm] is 2,010 psi [138 bar] internally and approximately 100 psi [7 bar] externally.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch. Values are calculated at 68 degF [20 degC] and are lower at higher temperatures. Loss of diameter: Loss of diameter between Patch drift ID and casing drift ID.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.
Reduced safety margin for setting pressure and patch expansion ratio.

9
Extreme-HT Expandable Steel Patches
Collapse pressure up Up to 662 degF
to 2,250 psi [155 bar] [350 degC]

Extreme-HT patches are a permanent solution to repair a zone of damaged casing or casing couplings. graphite and high-temperature PTFE. This material selection enables the patch to seal effectively at low
They are specially designed for steam-assisted gravity drainage (SAGD), cyclic steam stimulation (CSS), and and high temperatures (i.e., through thermal cycling) and in different mediums, such as water, vapor,
geothermal wells. These expandable tubulars are made from high-quality stainless steel to resist severe and nitrogen.
temperature and corrosion conditions. The steel is covered with an expandable packing seal made of

Saltel Extreme-HT Expandable Steel Patch Specifications

Casing size, in [mm] 7 [177.8] 95/8 [244.5] 113/4 [298.5] 133/8 [339.7]
Casing weight,† lbm/ft [kg/m] 23 [34.23] 40 [59.53] 60 [89.29] 61 [90.78]
Casing drift ID, in [mm] 6.24 [158.52] 8.679 [220.44] 10.616 [269.64] 12.359 [313.91]
Run-in-hole OD, in [mm] 6.102 [155] 8.346 [212] 9.763 [248] 11.614 [295]
Drift ID after setting, in [mm] 5.627 [142.9] 8.01 [203.49] 9.96 [253.04] 11.69 [296.94]
Internal service pressure For holes or leaks ≤1 in [≤25 mm], the patch will restore original casing characteristics.
Thermal cycling Designed for thermal wells and qualified through 10 cycles under ISO 14310 with water or steam and temperature cycling
Cold cycle: 3,046-psi [21-MPa] internal pressure at 140 degF [60 degC] with water medium
Hot cycle: 2,031-psi [14-MPa] internal pressure at 635 degF [335 degC] with steam medium
Collapse pressure at 167 degF [75 degC], psi [MPa] 2,250 [155] 1,100 [76] 825 [57] 680 [47]
Collapse pressure at 662 degF [350 degC], psi [MPa] 1,320 [91] 580 [40] 450 [31] 375 [26]
†
Contact a Schlumberger representative for additional casing weights.

10
Prefracturing Expandable Steel Patches
External DSPR up to Up to 302 degF
10,000 psi [690 bar] [150 degC]

Saltel prefracturing patches restore casing integrity to allow high fracturing pressures across damaged completions, such as leaking DV tools, split casings, or damaged frac ports that open
prematurely. They ensure minimal loss of ID, providing access for frac plugs and balls. These expandable tubulars are made from high-quality stainless steel and have an elastomer outer skin
with a profiled sealing system that conforms to varying IDs.

Casing size, in [mm] 41⁄2 [114.3]

Steel central tube
RIH OD, in [mm]

Casing weight, lbm/ft [kg/m] 15.10 [22.47] 13.50 [20.09] 12.60 [18.75] 11.60 [17.26] 10.50 [15.63] 9.50 [14.14]
Steel extremity
Elastomer type
and thickness
Patch Model

Casing ID, in [mm] 3.826 [97.18] 3.920 [99.57] 3.958 [100.53] 4.000 [101.60] 4.052 [102.92] 4.090 [103.89]

Casing drift, in [mm] 3.701 [94.01] 3.795[96.39] 3.833 [97.36] 3.875 [98.43] 3.927 [99.75] 3.965 [100.71]

Setting data Expansion pressure, psi [MPa] 6,380 [440] 6,810 [470] 6,960 [480] 7,070 [487] 7,070 [487] 7,330 [505]

Patch nominal ID, in [mm] 3.471 [88.16] 3.570 [90.67] 3.609 [91.68] 3.654 [92.80] 3.708 [94.19] 3.748 [95.20]
316L SS, 3.385 × 0.118 in [86 × 3 mm]
321 SS, 3.622 × 0.157 in [92 × 4 mm]

Geometry when set Patch drift ID at extremities, in [mm] 3.339 [84.80] 3.438 [87.33] 3.478 [88.35] 3.522 [89.47] 3.577 [90.86] 3.617 [91.87]

Patch drift ID for central tube, in [mm] 3.316 [84.22] 3.415 [86.74] 3.455 [87.76] 3.499 [88.88] 3.554 [90.27] 3.594 [91.28]
HNBR, 0.059 in [1.5 mm]
41⁄2-in, Prefracturing

Internal DSPR The prefracturing patch will restore the frac port or casing integrity up to a maximum internal differential pressure of 10,000 psi [69 MPa].
Differential service
pressure rating During hydraulic fracturing or injection, there should be no external differential pressure, therefore zero risk of collapsing the patch. However subsequently when
3.622 [92]

(DSPR) the well flows back, there may be a risk of collapse. When applicable, it is recommended to shoot perforations through the patch once
External DSPR the fracturing or injection is completed. This eliminates all risk of collapsing the patch. If not applicable, please contact your sales representative.
The geometry of the frac port and the fracturing or injection pressure will be necessary to calculate the external DSPR.
Notes: Expansion pressure: Differential pressure applied to the inflatable packer to set and seal the patch; values calculated at 68 degF [20 degC] and are lower at higher temperatures.
Patch nominal ID: Patch ID when the patch is set in nominal ID tubular. Patch drift ID: Takes into consideration the casing drift ID and the manufacturing tolerances of the patch. External DSPR: External DSPR at 68 degF [20 degC] when the patch is set in a casing with
cylindrical geometry.

11
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