KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LTD. Gautamnagar, Post - Kolpewadi, Tal. - Kopargaon, Dist. Ahmednagar eet of House Tender Attendance Pre- bid meeting for Manufacturing procure, Supply, Erection and commissioning of Boling House modernization for 4000 TCD Expandedble up to $500 TCD of Karmaveer Shankarrao Kale Sahakari Sakhar Karkhana Ltd, Gautamnagar, Post — Kolpewadi, Tal, ~ Kopargaon, Dist. Ahmednagar Held on dated 22/12/2022 at 2.00 pm at Karkhana Site Sr. | Name Designation | Signature Now = |_ TI. [Mr.S.S.Kolhe TC Managing Director Lo KSKSSK Ltd. Gautamnagar [2] Mr. B.B. Sayyed Secretary | __|_KSKSSK Ltd, Gautamnagar 3. Mr. 8. D. Shirsat Dy. Secretary ie ee KSKSSK Ltd. Gautamnagar | Mr. D. B. Chavan Technical Adviser i | KSKSSK Ltd. Gautamnagar Mr. N. B, Gangurde Chief Engineer KSKSSK Ltd. Gautamnagar Chief Chemist KSKSSK Ltd. Gautamnagar Electrical Engineer LKSKSSK Ltd. Gautamnagar 7) «ance Man: KSKSSK Ltd. Gautamnagar Civil Engineer _KSKSSK Ltd. Gautamnagar echnical Adviser of Karkhana. | /puschese Gitcer yp | Dy. cheibAccourdery, 7 | C [VSI Representati | : 13. Mr. PU. Desh | Adviser {| ee f VSI. Manjari 14. | Mr. P.G. Patil | Technical Adviser (Elect.) | ec | Rep. of VSI. Manjari - 13. | Mr. Narayan Mahana | Sugar Technologist mg _ . 7 |Suppliers. __| Indiana Sucrotech Pvt Ltd. Pune _ BB) Ammer’ ) oem a | 1. | Voiphov Ghue | roeck manage Qh 35 . | esl Shreeji Process Engineering Work. Mumbai ] ase 2 | Cake 2Y Gm Salen Meeby | CER 22. | ~ - 3B. —] Thyssen Krupp Industries India Pvt. Ltd. Pune ae Vidypiagaa, Ridmecte |General taney (proces: ) . , * | Shorwal Uthale. Gransypr- Siaps Sonic | 2 Malas Gola. | Sn Freadine dope Teehiy aie ISGEC Heavy Engineering Pune 37. Shoslemdva Semwd| Manages _ mest hng) Dro| \ 2: Gatannaga Pest: Klpenas = 423 602 SN jj Tal. Kopargaon, Dis. Atmednoga, Maharastra State (India) HGR AG Ble BED BIER GAGA BAAS | EE" aoe Fax: 02423-261219 KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED Date: December 22, 2022 PRE-BID MINUTES OF MEETING Pre-Bid Meeting held at Karmaveer Shankarrao Kale Sahakari Sakhar Karkhana Itd, Gautamnagar, Post — Kolpewadi, Tal — Kopargaon, Dist — Ahmednagar on 22/12/2022 at 2.00 pm For “Design, Supply, Erection and commissioning of boiling house, Tender KSKSSKL/ Boiling House / 2022 uploaded on website on 03.12.2022. Minutes of Prebid meeting for “Design, Supply, Erection and commissioning of boiling house”, Tender No. KSKSSKL/ Boiling House / 2022 held at KSKSSK on 22.12.2022 are as follows Financial Change (From factory Side) : Terms of Payment * 70% of the contract price (Ex-works price) for plant and machinery shall be paid, after adjusting proportionate amount of advance paid to the SUPPLIER along with, reimbursement of actual amount of Goods and Service Tax (Customs duties on imported components) of each consignment (both for own manufactured and bought-out items as per proof) on pro-rata basis after receipt of plant & machinery along with Invoice at karkhana site and approved by purchaser. All other terms & conditions remain same. CLARIFICATIONS ON BIDDERS QUERIES A. Bidder Name - Indiana Sucrotech (Pune) Pvt. Ltd Sr_| Discussions points Clarification 1.1 | Screened juice pump VED is to be provided with new juice pumps 13 | Dynamic JH As per tender 2.4 | DCH for SI heating Min dia 1000 mm, Higher dia as per OEM, if required, accepted 3.2 | DCH for clear juice heating | Min dia 1000 mm, Higher dia as per OEM, if required, accepted mall: kkssK1953@gmalcom win karmaveerkalesugar comBoa eiopeera es eT ATER RAAT fees KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED AN: Gavtamnagar, Post: Kolpewacl - 423 602, Tal. Kopargaon, Dis. Ahmedragar, | Maar Sia ra) Telephone (02423 - 261210 0 261215, Fax: 02423-261219 mall: kkssK1953@gmailcom \wwwkarmaveerkalesuge.com 43 | High pressure pump Hot juice rotary screen, high pressure water wash pump - head to be corrected as 50 m 8.1 | Clear juice pump MOC Corrected MOC - Body CS, Impeller and shaft - SS 304 All other juice / syrup pumps MOC shall be as per above 9 | Vacuum filter bagacillo Accepted, existing bagacillo blower is to be used. blower New bagacillo piping from bagacillo blower to new vacuum filter station is to be provided ‘Common mud mixer and bagacillo cyclone for proposed both vacuum filter - accepted 10.1 | FFE - 4000 m2 HS Distributor Thk 3 mm - accepted Vapour Valve ‘Suggestion for motorised valves. FFE all exhaust / vapour valves shall be motorised Polybaifel catchall ‘MOC SS 304 in place of SS 409 - accepted, 0.90 mm thickness Automation Change brix indication in place of brix control, Accuracy ~ 1 unit Non condensable gases May be considered as per the OEM design during removal GA drawing assessment Man hole ‘Suggested to increase dia from 500 mm to 600 mm - Accepted Transfer pump & To be corrected as follows: Recirculation pumps Transfer pump - Min 250 m3/Hr, H- 25 m - 2 nos (1W and 1 SB) for each falling film evaporators, * Recirculation pump - Min 400 m3/Hir - 3 nos (2W and 1 SB) , Head - as per OEM for each falling film evaporators. 10.2 | Robert body - 1000 m2 ‘Vapour space - Shall be 5000 mm - As per tender 10.5 | Evaporator automation ‘Condensate flow recorder for | As per tender all FFE 10.6 | Unsulphured syrup pump _| Revised capacity - 150 m3/ Hr, H-50m To be changed at 10.3 xi and 10.6» BGR tO Hie HEMT ARR BRT faves KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED A: Gavtamnagar, Pst: Kolpewadi- 423 602, Tal. Kopargaon, Dist. Ahmedragar, Maharashira State (Inia) Telephone: (02423 - 261210 0 261215, Fax: 02423- 261219 Ema: skssK1953@amailcom ov karmaveerkalesugar.com 13.1 | Molasses conditioner - DCH | Delete - 10 min retention time, Shall be suitable type for absorbing variation in molasses flow 13.2 | Syrup and molasses supply _ | As per tender, Lagging tank 13.3 | Vacuum exystalliser As per tender 13.4 | B seed crystalliser 10 mm thick - shell 13.5 | Dry seed crystalliser 10 mm thick - shell 13.9 | Existing Continuous pan | New automation to existing continuous pan is to automation be provided 142 | Vertical erystalliser - B ‘As per tender massecuite 145 | Vertical erystalliser - C ‘As per tender massecuite 15.1 | 100 MT pan condenser Replace 1400 mm in place of 1500 mm - Accepted 15.3 | Injection pump motor Change as Induction motor with VED 15.5 | Spray pond Change- new vertical spray pump of 2500 MP/hr capacity , Head - 16 m- 1 No. 16.5 | SHWW system with DCH | As per tender 16.7 | Air compressor ‘New compressor - 600 m3/Hr - 1 no and 300 m3/Hr - I no for instrument is to be supplied. Existing 600 m3/Hr is to be used as standby. Final molasses flow meter __| Existing to be used 16.8 | Sugar melter ‘Temp to be considered 75 0e 17.2 | Sugar elevator ‘As per tender 173 | Sugar grader Magnetic separator points - inlet of sugar elevator / outlet of sugar elevator /inlet of weighing scale 18 | Hot and cold water tank ‘As per tender B. Bidder Name ~ Shrijee Process Engineering Works Ltd Sr_| Discussions points Clarification 1 | Raw juice flow meter Existing 2] AC cabin for pH control and | Factory scope automationRare ‘At: Gautamnagar, Post :Kolpewadl -423 602, “Tal. Kopargaon, Dist. Ahmednagar, Maharashtra State (India) r Telephone wad oR TGR BRAT aes iow 12 fox ti be mal skssk1953@gmal.com KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED senate Seonston 3 | Clear Juice pump MOC For all juice and syrup pumps Pump casing CS , Impeller and Shaft - SS 4 | Bagacillo from clear juice | Manual handling filtration 5 | FFE juice circulation piping | Shall be SS409, Schedule 10 6 | Performance parameter Boiling house & Syrup - given as a separate point 7 Injection pump MOC & Pump casing CS, Impeller and Shaft - SS, Type ‘Type ~ As per tender 8 | FFE transfer pump To be corrected as follows Transfer pump - Min 250 m3/Hr, H- 25 m - 2 nos (1Wand 1 SB) for each FFE. Recirculation pump - Min 400 m3/Hr - 3 nos (2W and 1 SB) , H- as per OEM for each FFE. 9] CIP pumps Suggestions accepted, Total CIP pumps - 3 nos - 2 for soda circulation and I for acid circulation 10 | Pump details Refer revised list 11 | Al molasses pump Existing two pumps are to be used 12 | B magma pump ‘OEM design 13 | E2 condensate handling ‘As per tender 14 | Staging structure for boiling | Staging structure on MT basis will be accepted. house Lower rate of bidder is to be considered, 15 | ERW piping and fabricated | As a tum key project, No separate costing piping C. Bidder Name — ThyssenKrupp Industries India Pvt. Ltd, Pimpari Pune Sr_| Discussions points Clarification 1 | Civil bidding Factory scope 2 | Civil embedded material 3 | Valve sheeting? Preferred EPDM 4 | Shifting and re-erection work | All reused equipment’s - dismantling, transport, - Kg basis re-erection is as per tender. For other Dismentlling work - to be quoted on Kg basis 5 | AILAC cabins Factory scope 6 | Exhaust steam terminal Existing LP steam header 7 | Temp of 5th vapour Design temp -65 0c 4Serpe At: Gautamagar, Post: Kolpewad 42: Tal. Kopargaon, Dit. Armecragar, 3 602, Manarashira State (india) DAA NG Hl AEG BRA GRUNT (SPACE | SES eo owes | Fax: 02423-261219 KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | mal hss 9530 www karmaveerkal 8] Mechanical circulator for __ | Not required existing CVP 9 | Sugar weighing machine- | Hitech Chennai / New long make 10 | Air compressor? ‘New compressor - 600 m3/Hr - I no and 300 ‘m3/Hr - I no for instrument is to be supplied. Existing 600 m3/Hr is to be used as standby. 1 | Tentative distance from FM weighing scale from new Consider 100m line, 6 inch dia Tine from new CH molasses pumps house 12 | Distance from existing PCC | For centrifugal station, new PCC shall be provided from new boiling house by factory. Rest boiling house to be connected to existing PCC. Approximate distance of existing PCC to engineering office - 100 mm, From PCC to next is in bidder scope 13 | Location of new boiling To be planned by OEM house DCS 14 | Existing plant layout in Factory shall send it by mail AutoCAD. 15 | Training ‘Normal minimum requirement for operation 16] Special maintenance tools | To be defined by OEM with tender and tackles D. Bidder Name -ISGEC Sr_| Discussions points Clarification T | Juice velocity ‘As per tender 2 | Condensate heater design ‘OEM design may be accepted - Need 18 0c temp rise at RJ 2 stage by using E2 condensate with stand by arrangement 3 | Evaporator and vapour bleeding system ‘As per tender, 1.5 mm (16 g) for Istand 2nd body and later 1.2 mm (18 g) 4 | Steam consumption ‘As per tender 5 | Syrup clarification - MOL: Accepted, not to be considered dosing system 6 | Vacuum crystalliser ‘AS per tender T | Pan configuration ‘As per tender, No deviation 8 | Sugar dust collection system Design as per OEM for dust free sugar house gmail.com lesugarcomA: Gautamnagar, Post: Kolpewadi- 423602, Tal, Kopargaon, Dist. Ahmednagar, Maharastra State (Inia) T ‘Telephone KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED eral ees Ora 9] Make of different items SS tubes - Apex to be considered Pumps make- Sintech may be considered Valves make- Puri may be considered 10 | Automation of evaporator | As per tender and juice heater 11 | Automation of FFE As per tender 12 | DCS make ABB/Honeywell 13 | Instrumentation makes ISGEC standard to be defined with tender 14 Electrical terminal points | For centrifugal station, new PCC shall be provided by factory. Rest boiling house to be connected to existing PCC. Approximate distance of existing PCC to engineering office, boiling house ACFPCC to Boiling house is mentioned below - From PCC to next is in bidder scope 15 | VED for various motors As per tender In addition other motors such as PFE transfer pumps, syrup pumps, cooling tower pumps, common condensate pumps shall be provided VFD 16 | Electrical cable makes Polycab/KEVHavells 17| Electrical cable and MCC | Power cables armored aluminium conductor specifications XLPE insulated, Control cable armored copper PVC insulated MCC specification- Fuse less type ‘compartmented TPN Busbar at tops, 3 nos. spare feeders (high middle low rating) one or two capacitors feeder as per rating Incoming 1.2 time higher than connected load. Ammeter, ON/OFF/ trip indication, ON/OFF push button for each feeder, Provision of single pole MCB for control and remote push button station for each feeder. For MCC incomer Analog Ammeter voltmeter with SS and multifunction meter with power (KWH), voltage, current, pf etc. LCS with digital Ampere and RPM meter, ON/OFF, speed raise / lower push button with indicator in suitable water proof enclosure for VEDs drive.‘At: Gautamnagar, Post: Kolpewadi - 423 602, Tal. Kopargaon, Dist. Ahmedhagar, Maharastra State (iia) Telephone 02423 - 261210 o 261215 Fax: 02423 - 261219 Email: kskssk1953@gmalcom AA ima a NEw ATER OAT fares KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED. REVISIONOF SPECIFICATIONS/CLARIFICATION FROM FACTORY ~KSK SSK 1. FFE recirculation pumps - 400 m’/ Hr - 3 nos for each FFE, Pump head as per OEM 2. For centrifugal station, new PCC shall be provided by factory. Rest boiling house to be connected to existing PCC, Approximate distance of existing PCC to engineering office ~ 100 meter. From PCC to next is in bidder scope 3. Spray pump capacity to be reduced to 2500 m’/Hr, 16 m H and number of nozzles - 225 nos, 1 no Table top design ~ 4. Location of Injection pump - Outside existing boiling house - as per site discussions. water channel is to be extended up to pan requirement. Approximate length of injection pump house to pan station 125 meter. 8. Electric motor for injection pumps / Spray pumps - Directly coupled squirrel cage induction motor with suitable VFD is to be provided 6. Existing 130 m LP steam header lay out is to be modified to suit new layout. Piping is to be reused; however necessary boiler inspector approval is to be taken by bidder. Statutory fee will be paid by karkhana. 7. Correct Injection water pump head as - 22 m in place of 20 m 8. Existing bagacillo blower is to be used 9. Use of butter fly valve are to be minimised 10. Pumps specifications (Revised) Sr.no | Material Capacity [Head] Quantity Motor (JH) (mn) (KW) Raw Juice 375 m3/Hr_| 75 2 Nos(IW+I8) | 150 Sulphured Juice 400 m3/Hr_| 60 2 Nos(1W#1S) | 130 Clear Juice 375 m3/Hr_| 50 2 Nos(1W#1S) | 100 Muddy Juice 90 m3/Hr | 20 2 Nos(IW+18) | 10 Filtrate 75 m3/Hr__| 20 2 Nos(IW+1S) [8 Cake washing 20m3/Hr__ [30 2Nos(1W+1S) [5 Vacuum Pump 50m3/min_|- 2Nos(2W) | 125 Unsulphured. Syrup_| 150 m3/Hr_| 30 2Nos(1W+TS) | 50& AGH aa Hr Teor eR ORT faces KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Email : kskssk1953@gmail.com ‘At: Gautamnagar, Post: Kolpewadl 423 602, “al. Kopargaon, Dist. Ahmednagar, Maharashtra State (Inca) Telephone 02423 - 261210 0 261215 Fax: 02423 - 261219 ix. [MOL 20ma/Hr__ [35 2 Nos(iW+18) [15 Melt 60 m3/Hr__| 30 2 Nos(IW=1S) | 10 ‘AH SOm3/Hr__| 25 2 Nos(IW#1S) [5 AL. 15m3/Hr_ [25 2Nos(1W+1S) [5 BH 25 m3/Hr_| 25 2 Nos(IW#1S) | 5 cL 25m3/Hr_| 25 2 Nos(IW#18) [5 FM 20m3/Hr__ [25 2 Nos(1W+18) | 5 BMC 25 TPH [25 2 Nos(1W#1S) | 5 CMC 25TPH___| 25 2 Nos(IW+18) [5 CFW. 20TPH | 20 2 Nos(1W+1S) | 5 . | CAW 20TPH___|20 2 Nos(IW#1S) | 5 xx. _| B Seed 251PH___| 25 2 Nos(IW#18) [5 xxi | Liquidation pump | 15 TPH | 25 2 Nos(1W+18) | 5 xxii. | Common CIGAR [275 m3/Hr_| 40 2Nos(1W#1S) | 55 condensate iii.) Exhaust Condensate | 120m3/Ar | 50 4 Nos(IW+1S) | 30 for both sets xiv. | SHWW 30 m3/Hr_| 60 2 Nos(1W+1S) | 12 xxv. | VLJH Condensate | 10m3/Hr | 30 4 Nos(2W#28) | 3 for two sets Injection pump-1__| 3000 m3/Hr | 22 3 Nos(2W#1S) | 275 Injection pump-2_| 1500 m3/Hr | 18 1No 230 Spray Pum; 2500 m3/Hr | 16 1No 180 xix. | FFE circulation 400 m3/Hr | 32 I5Nos,@ | 65 pump W+ 1S) for each FFE. xxx. FFE Transfer pump | 250m3/Hr | 20 10 Nos, TW+ | 35 18) for each FFE. xxi. | CIP pump. S0m3/Hr_| 25 No 8 xxii. | Service water pump | 300 m3/Hr | 30 2Nos 60 (W+18) xxii. | Cooling tower pump | 75 M3/Ar | 25 2Nos nDKARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED 11. ELECTRICAL (from factory): i sas A: Gautarmnagar, Post: Kolpewadi- 428 602, Tal Kopargaon, Dist. Ahmednagar, Maharashira State (india) Telephone 02423 - 261210 to 261215 Fax: 02423 - 261219 mal: kskssk1958@gmal.com iii, iv, vi. vii. ix, Re-erection of existing batch type and continuous machines - Power, control cable, treys perforated for control cable and ladder type for power cable, earthing ete. in supplier scope, Motor makes- ABB, Siemens, IEC - All motors IE3 type except VFD drive and small motors like Actuators, valves Dampers VFD- ABB (Power former / Yaskawa)- VED for Centrifugal batch type machines ABB Power Former only. Illumination- Excluded Complete earthing above and underground included; only civil work is in factory scope (bore). One no. APFC with 500 KVAR reactor 7% with APP capacitors to be provided to maintain 0.95 pf.500 KVAr rest capacitors to be provided at MCC as per load. Cables- Polycab/KEI /Havelles * Power cables armored aluminum conductor armoured XLPE insulated, Control cable armored copper PVC insulated Cable treys perforated for Control cables * Cable treys ladder type for power cables MCC specification- * Fuse less type comparimented TPN Busbar at tops, 3 nos. spare feeders (high middle low rating) one or two capacitors feeder as per rating Incoming 1.2 time higher than connected load. Ammeter, ON/OFE/ trip indication, ON/OFF push button for each feeder, * Provision of single pole MCB for control and remote push button station for each feeder. © Switch gear L. & T. make only. * For MCC incomer Analog Ammeter voltmeter with Selector switch and multifunction meter with power (KWH), voltage, current, pf etc, * LCS with digital Ampere and RPM meter, ON/OFF, speed rais / lower push button with indicator in suitable water proof enclosure for VEDs drive, VEDs to be consider for Pump motor above 75K W, (not for continuous machines motors). + Raw, sulfur. Clear juice pump, vacuum pump, condensate pumps.La At: Gautamnagat, Post Kolpewad - 423 602, Ta. Kopargaon, Dist. Ahmednagar, Maharastra State (Inia) i “Telephone oA Heh TIGR GRA toes tz o 08 q Pax 04-28 KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Email: kskssk1953@gmailcom * VEDs to be provided for mechanical circulator, cooling towers, FFE transfer pump, cigar common condensate pump. * Separate VED to be consider for all working and standby unit . Harmonics filters of appropriate capacity to be installed in VFD panel. x. Distances for cable, * PCC -existing 4MVA power house PCC to new Boiling house (before sulfur burner station) =125mtr. PCC | — Existing Engineering office = 60 meter. Existing 4MVA power house to spray pump=250mtr. PCC2- new PCC near new centrifugal station to new boiling house (after sulfur burner station) = 100mtr, 12. APFC PANEL 500 KVAR APFC New Panel in New Centrifugal Section. Mains 1000 AMPS x 1ACB, Capacitor ~ Prabodhan make (25 x 8= 200, 100 x 1=100, 50 x 4=200 ) KVAR Detuned reactor 7 % to be considered. 500 KVARAPFCPANELs BRN EMDISCRIPTION UNIT | QTY | MAKE ‘A_INCOMMINGSECTION T_|1000A,65KA,TPMDOACBWith L&T VL,SIC,E/F(LSIG),U/VandShuntTripProtection, | No. 1 IMicroprocessorType 2 HAJOKA,SPMCB,C’CurveType Nos | 3 Lar 3 [Digital TypeMultifunctionMeter No. I L&T 4 [ResinCastCTIOO0A/SASVACLI.O Nos | 3 ‘Amol 7 Newtek 3_[Indicatinglamp240VACLEDTypeR/YIB Set 1 Teknik 6 |indicatingLamp,240VACLEDTypeOn/Ofi7Irip | Set 1 Teknik 7_ [Auxiliary Contractor 4NO Nos) wate | el ee 8 [Add on Block 4NO No’s | 12 L&T 9 [Local & Remote Switch Set 1 L&T B_IAPFC SECTION I_|f00KVARCapacitorFeeder Set [1 1 PS0AMCCB No. 1 La 10@ rT Telephone : t Fax : 02423 - 261219 KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | mal skssk1953@gmal.com tape At: Gautamnagar, Post: Kolpewadi- 423602, “Tal Kopargaon, Dist Ahmednagar, Maharasha Slate (Inia) 2 PSOATPPower Capacitor No 1 L&T DutyContactor230VAC 3, [00K VAR7%DetunedCopper Reactor No I Shreem 4” PSKVAR440VACMD'T ypeCapacitor No's| 4 __| Prabodhan 5 HA.SP,10KAControIMCB,CCurveType No. 1 L&T 6 P4OVACLEDType, Indicating ampG (ON) No. 1 Teknik Il_S0KVARCapacitorFeeder SET | 4 1_|125AMCCB No, 1 L&T 2 |I2SATPPower Capacitor Duty No. 1 L&T ontractor230VAC 3_ S0KVAR7%DetunedCopperReactor No, I Shreem 4 BSKVAR440VACMDTypeCapacitor No's| 2 | Prabodhan 5 HA,SP,10KAControlMCB,CCurveType No. 1 L&T 6 P40VACLEDType,IndicatingLampG (IN) No. 1 Teknik TIL BSKVARCapacitorFeeder ser_|_ 8 1_ (3 AMCCB No 1 L&T 2 3ATPPowerCapacitor Duty Contactor230 VAC | No. 1 L&T 3_PSKVAR7%DetunedCopperReactor No. i Shree. 4” PSKVAR440VACMDTypeCapacitor No's| 1 | Prabodhan 3_HA,SP,10KAControIMCB,CCurveType No. I L&T 6 R40VACLEnType,Indicatingl ampG(ON) No, 1 Teknik IV |ControlSection 1 |16StageAPFCRelay No. 1 | APL/L&T 2 HASPControlMCB,10KA,CCurveType Nos [3 Lat. 3 6°ExhaustFan No’s 4 GRFans € [Bus Bar Section 1 [Aluminium Busbar with color Coated Heat | Set 1 | Hindaleo [ShrinkableSleeve75X10 mm Thk. x2 Run, TPN D_[Fabrication Section 1 Pabrication:14/16SWGCRCASheetwithSiemens | Set T GrayColorPowderCoating _ Note: -All ACB & MCB Shall Have 65 KA S. C. Ratio,) A Gavanragr, Post Kapwod 423 602 GL | Ta kopareon, Dst Atmesnaa, Maharashira State (india) + | Telephone ao TGR ORAM ee far tues KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Emai/:kstssk1953@gmailcom 13. General technical specifications of L. T. MCC: i, The panel will be self-supporting, free standing, floor mounted, and modular type with construction having degree of protection IP 54, ii, LT panels will be fabricated from 2 mm CRCA sheet steel for frame and load bearing surfaces Partitions may be fabricated from 1.6 mm CRCA sheet, ifno components are mounted on them. iii, ‘The open cable covers will be provided with lift off type hinges, quarter turn door locks and flexible copper wire for earth connection, iv. The panel will be dust and vermin proof. v. Synthetic and neoprene gaskets will be provided at all openings and doors. vi, The panel will be of dead front compartmentalized construction suitable for front operated and back maintained functioning, vii, Panel compartments, front/back sides will be provided with fl. lamp of 20 W capacity operated by door operated limit switch. Panel will also have space heaters and thermostat arrangement Panel will be provided with 3 pin switch socket combined unit of S Amp. capacity. viii. Lifting hooks will be provided at the top of the panel. The hardware components used in the panel will be hot dipped galvanized. The control components will be fixed on zine/nickel plated mounting plate by drilling and tapping. ix. Aluminium anodized legend plates will be provided for all the components, for components mounted on front fascia, legend plate from inside will also be provided, x. The panel will be designed to ensure maximum safety during operation inspection, connection of tables and maintenance. Inside panel, checking and removal of components will be possible without disturbing other units, Xi. Cable entries will be from bottom. The opening of cable entry will covered by 3 mm thick detachable gland plates. xii, The panel will be provided with all necessary components/devices and instruments as per the enclosed schematic diagram and functional requirements. The components such as protective relays, auxiliary relays, push buttons, switches, instruments will be flush mounted on the front side of a panel. xiii, ‘The control wiring will be done with flexible copper wire. xiv. For CT secondary circuits 2.5 sq, mm. wire and for control wiring 1.5 sq, mm, wire will be used. 2xv. xvi. xvii. xviii. xix. XX. xxi. xxii, xxiii, xxiv. xxv, Xxxvi. xxvii, xxix. XXX, xxxi, ‘At: Gautamnagar, Post: Kolpewadi- 423 602 Tal Kopargaon, Dist. Ahmednagar, Maharastra Stato (India) iT Telephone oR ARR ORE Ha Baw nase8 t fat ut ae KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Email: kskssk1953@gmailcom LV switchgears and power circuits will be of 415 V three phase, whereas 240V single phase for lighting and control circuits. MDB will have electrical draw-out ACB's for all incomers and outgoing feeder. Other than PCC panels, EDO will be provided for ineomers and Bus couplers, Manual Draw-out breakers for outgoing feeders. The system will be fuse less type. All circuit breakers will be selected for ICS = 100% Icu, Only ACBs will be used at incomer in 415V PCCs, PCs out going feeders will have ACBs from 800 A, and for from 630 A and below, MCCB feeders will be considered. All Bus bars will be with electrolytic grade Aluminium, selected for maximum temperature rise of 35 Deg. C over maximum ambient of 50 Deg. C. The current density for various ratings of panels will be as indicated below. Aluminium 0,75 A/Sq. mm Three phase and neutral bus bar will be provided for 415V PCCS, MCC and Distribution boards. Size of neutral bus bar will be similar to phase bus bar. The vertical dropper / interconnection bus bars will be suitably sized for short time current rating of the main bus bar or circuit current rating, whichever is higher. All control transformers for switch gears will be in redundant configuration, with manual changeover arrangement. MDB s Transformer incomer metering and protection will be provided with MFM Ammeter, voltmeter with selector switch, ON, OFF Trip, R ,Y. B and spring charging indicating lamps. 6W Annunciation and Hooter With 64R relay for protection. Protection and Power Factor Correction CT will be provided in incomer. PCC outgoing feeder for metering will be provided with Ammeter, voltmeter with selector switch. ON. OFF, Trip, Indicating lamps. APFC Panel Feeders: In panel rating of each incoming and outgoing breaker / feeder of APFC panel will be as per installed feeder rating and not load rating. Incomer of APFC will be provided with MFM Ammeter, voltmeter with selector switch ON OFF Trip R .Y& B phase indicating lamps. In addition to these APFC panel will be provided with ON/OFF push buttons on each outgoing capacitor bank feeder. Proper shrouding to incoming and outgoing terminals will be provided to ensure 2By : |= si: Gasarage Post rao 42361, Scpanen Bs Amat, Maharastra State (india) iT Telephone KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Email: kskssk1953@gmail.com safety during operation, inspection and maintenance. xxxii, Indicating lamps will be with multiple LEDs and will be suitable for, the voltage specified. xxiii, The panel layout will be made in such a way that it will always facilitate easy removal and reconnection of control cables without disturbing other wiring xxiv. From Main bus bar to outgoing feeders will be connected with Aluminium bus bar or cable suitably, xxxv. Cable Terminations will be provided at the rear side for APFC. In APFC the capacitors will be mounted on rear side of the panel. Sufficient louvers and exhaust fans will be made on rear side of the panel in order to dissipate the heat generated by capacitors. xxxvi, The incoming power supply to the individual Panels will be brought from the PCC panels with adequate size of 3.5 Core suitable size armoured AL. cables, ‘xxvii, Control supply for panel will be provided through two control transformers (IW 1 SB) with selector switch and separate MCBs, owilii, APEC panel will be provided with a time delay starter. APFC relay will be provided for power factor corrections, including suitable switchgear for capacitors switching. xxxix, ‘The max. height of the all panels will be 2250 mm including base channel of 75 mm for MCC and 100 mm for PCC. 14, PERFORMANCE PARAMETERS. Performance Parameters for the boiling house tender is as follows i. Crush rate of 275 TCH for Imbibition water % on fiber 225 / Mixed juice % - 105.0 Boiling house efficiency calculated on mixed juice purity equivalent to 83% Reduced Boiling house Recovery (RBHR- Gundu Rao) + 90% iv. Pol % Filter cake Pol% - less than 1.60 Final molasses purity Less than 33.0 Boiling house sugar losses % less than 1.50 i, Syrup brix % - minimum 65.0 % 14Dist. Ahmednagar, Maharashtra Slate (India) Fox: 02400- 251218 KARMAVEER SHANKARRAO KALE SAHAKARI SAKHAR KARKHANA LIMITED | Enal 4ss253agnaicon vill. Steam consumption % cane - Boiling House less than 34,0 ix. Sugar quality ~ 60 % M30, Sugar colour — less than 90 IU x. Dust free sugar house xi. Syrup clarification * Colour removal in syrup clarification — Less than 22.0% * % Turbidity removal - Minimum 90.0 % ‘No general cleaning Ay (nme hector Karmavesr Shankerzao Kelo S.S.K.Ltd. Gautamnagar,Post. Kelpewadi Jal. Kopargaon, Dist Ahmednagar