Professional Documents
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Instrument and Compressor Control Systems
Instrument and Compressor Control Systems
Instrument and Compressor Control Systems
CONTENTS
Altronic Instrumentation and Compressor Control Overview
An introduction to Altronic’s design and application philosophy............................................................................. 3
Temperature/Pressure/Vibration Instrumentation
45PHL Pressure Switch-Gauge with Low/High Setpoints..................................................................................... 12
DPS-1591 Digital Pressure Gauge with Dual Setpoints........................................................................................ 12
DPYH-1300U Series Universal Temperature Sensing Instruments (Pyrometers)..................................................... 13
DSG-1611DUPS/1682DUPS/1692DUS Digital/Bar-Graph Setpoint Gauges for Pressure, Temperature, Vibration
and other Variables........................................................................................................................................... 13
DPY-4118U-A Digital Pyrometer........................................................................................................................ 14
DPYH-4300U Series Universal Temperature Sensing Instruments (Pyrometers)..................................................... 14
DSM-43900DUS-Series Digital Setpoint Monitors for Temperatures..................................................................... 15
DSM-4600DUS-Series Digital Setpoint Monitors for Pressure, Temperature, and other Analog Parameters.............. 15
ETM-40 Universal Temperature Monitor/Scanner with ModBus Communications................................................... 16
DET-1600/1620 Detonation Sensing Monitor..................................................................................................... 17
VSM Vibration Sensing Monitor......................................................................................................................... 18
End Devices
GSV-Series Gas Shutoff Valve............................................................................................................................ 19
LLS-Series Liquid Level Switch......................................................................................................................... 19
Instrument Accessories
Pickups, Transducers, Barriers, Enclosures......................................................................................................... 20
Note: Please see Altronic Ignition Systems and Engine Controls catalogs for information on Altronic air/fuel ratio, fuel
control and speed control products.
To address the rigorous operational and environmental requirements of the oil and
gas marketplace, Altronic designs and builds all of its products to insure extended,
trouble-free service under the most demanding conditions. Dedicated devices, built
and continually updated to meet specific application requirements such as annuncia-
tion, temperature and pressure monitoring, and speed sensing, offer users a number
of operational advantages over competitive products and approaches including:
DD-NT Digital Annuciator Systems DD-40NTV Series Digital Annunciator supply 691200-3 include readout of igni-
Patented DD-NT annunciator systems, with Advanced Features and tion, DC and internal battery voltages and
available in 20- and 40-point mod- Communications US Patent 6,738,244 pre-lube and post-lube functions.
els, continuously monitor and protect The latest version of the industry-stan- A sealed membrane keypad and powder-
gas compressors, dard annunciator, the DD-40NTV series coated aluminum enclosure ensure
generators, pumps, monitors up to 40 electrical contacts that maximum reliability in harsh and hazard-
and other types of represent limits on ous environments. The DD-40NTV series
critical equipment. critical operating annunciators are certified by Canadian
These solid-state parameters such as Standards Association (CSA) as suitable
systems scan the engine or process for use in Class I, Division 2, Groups C
connected electrical con- pressures, temper- and D areas.
tacts which may represent atures, levels, etc.
Monitors up to 40 electrical
limits on functions such CERTIFIED Upon detection of
CLASS 1, DIV. 1 & 2,
contacts for fault
as pressure, temperature, GROUP D a fault from one of the moni-
On-board tachometer/hourmeter/
level, etc. The first-out cause of fault tored points, the annunciator CERTIFIED overspeed
CLASS 1, DIV. 2,
is displayed and remembered to aid in displays the corresponding GROUPS C & D Displays ignition, DC, and battery
troubleshooting and to minimize down- 2-digit fault code for that point and gen- voltages
time. Designed to replace mechanical erates an output signal (typically to close User adjustable pre/post-lube
indicators, relays, and pneumatic flags, a fuel valve and ground the ignition). Supports RS-232/485 ModBus RTU
the CSA-certified DD-NT systems indicate communications
The DD-40NTV annunciator offers integral
operating mode and specific cause of
tachometer and hourmeter functions as
fault. They can monitor for out-of-bounds
well as overspeed protection adjustable NOTE: The DD-40NTV annunciator may also
conditions prior to startup, and have a
from the front keypad. Other features be used with the 691200-1 Power Supply to
built-in class B bypass timer and on- emulate the function of the DD-40NTS system
carried over from the prior DD-NTS series
board sensor test capability.
include four configuration templates (two
Front panel-mounted class B start-up of these simulate the older DD-NT 20 and
timer adjustment switch 40 point models), two programmed timers
Redundant, long-life, field- for class B points and a programmable
replaceable lithium batteries
delay of the second shutdown output after
Transient-protected sensor inputs can
fault detection. The annunciator contin-
withstand momentary contact with
ignition primary leads or other high- ues logic operation on the internal battery
voltage sources in the event the power becomes discon-
One common logic unit (display) nected or fails.
connects to either a Division 1 or
Division 2 power supply The DD-40NTV series also provides a
Quick-disconnect terminal strip ModBus compatible, RS-232/RS-485
assemblies for sensor and power serial communications interface for con-
connections
nection to an RTU or PLC. New features
in the NTV version when used with power
DE-1500 Universal Process Loop thermocouple or temperature transducer, communications protocol. A full-featured
Controller with one of the DE-1500 PID outputs PC-based monitoring and control software
The Altronic DE-1500 Universal Process controlling a compressor fin-fan or other package is included with each DE-1500
Loop Controller is designed to control cooling device. The DE-1500 can also system.
virtually any engine, compressor, or send a speed
Universal, two-loop controller designed
industrial process. Using both digital setpoint to a
to control and monitor engines,
and analog inputs for parameters such as suitable governor compressors, or industrial processes
speed, temperature, and pressure, this or control device Cost-effective alternative to
configurable control can use one or both (such as the pneumatic suction controllers and
of its independent PID outputs to dynami- Altronic GOV10) expensive electronic controls
cally adjust a process(es) to maintain a for RPM control 2 independent PID loops, 2 pulsed
outputs, and 8 digital outputs
specified setpoint. of the compressor prime
available for control functions
mover (engine or electric
Among the many applications for the Directly accepts 4 digital and 8
motor). CERTIFIED
analog inputs (thermocouple and/or
CLASS 1, DIV. 2,
DE-1500 is as a suction controller for GROUPS C & D
0-5VDC transducers plus 1 RPM)
compressors in gas production or process- For operators seeking inde-
ModBus RTU communications
ing service. Continuously monitoring the pendent control and safety shutdown standard
compressor suction pressure, the DE- protection, the DE-1500 can be easily Easily configurable via included
1500 can be configured to throttle the combined with other Altronic products, WindowsTM-based terminal program
gas pressure control valve either directly including the DD-40NTS digital annuncia-
or via an interposing I/P converter. Simi- tor. To facilitate integration with supervi-
larly, critical temperatures could also be sory monitoring and control systems, the
monitored and maintained via an input DE-1500 fully supports the ModBus RTU
4-20mA Signal
Pressure Input
Control Valve
Exacta21 System for Comprehensive transducers, Type J and K thermocouples, intervals prior to shutdown and can also
switched digital inputs, RTDs, and resis- store up to 40 separate shutdowns.
Engine/Compressor Automation
tive inputs are all compatible with the Communications
The Exacta21 is an “all-in-one” prepro-
system, giving the user complete applica- Designed for operation in a “serial
grammed system, dedicated to monitor-
ing, controlling, tion flexibility. environment”, the Exacta21 has built-in
and optimizing Shutdowns, Annunciation & Monitoring RS232 and RS485/422 ports for commu-
gas compressors The first—and most critical—responsibil- nication. External connections to super-
and associated ity of the system is to ensure the safe visory control or communication systems
site equipment. operation of the engine and compressor. (including station controls and SCADA
It is focused on An unlimited number of shutdown and systems) are accomplished via ModBus
comprehensive, alarm setpoints can be added to any RTU protocol.
high spec control channel, including the normal high and Programming
and monitoring low values plus differentials, “calculated Combining the flexibility of a PLC with
applications (often shutdowns”, time delayed shutdown the programming ease of a dedicated,
managed by PLCs points, and for out-of-range data values. purpose-built controller, the Exacta21
or other high-end con- The “First-out-fault” is annunciated in uses object-oriented programming to con-
trols) where its processing the display, and the preconfigured actions figure the system for operation. Capable
CERTIFIED
CLASS 1, DIV. 2, power and large number (shutdown and/or alarm) are executed of addressing both simple and complex
GROUPS C & D
of inputs and outputs are automatically to maintain the safety of control protocols, virtually all compres-
required. The Exacta21 differs from most the unit and personnel. sor control functions are capable of
PLCs however, in that it accommodates automation, including shutdown, alarm,
Start/Stop and Capacity Control
configuration revisions directly from the pre-tube, post-lube, start/stop, and load
Each Exacta21 system can perform full
keypad or via a standard PC, and the ap- management.
startup, load, unload, and shutdown func-
plication core (where the design continu-
tions, including pre-lube, purge, crank, Hazardous Area Approval
ity is governed by a manufacturer and not
warm-up, and post-lube. Full capacity Unlike many industrial PLC controls, the
an individual programmer) of the configu-
control (load) is accomplished by adjust- Exacta21 system is CSA certified for use
ration programs are the same from unit
ing up to 15 PID control loops, making in Class I, Division 2, Group C and D
to unit. The Exacta21 offers significant
the system suitable for both reciprocating areas. This eliminates the need for ex-
enhancements over prior models, including
and screw compressors. pensive local approvals, explosion-proof
surface-mount construction and conformal
Data Capture enclosures, and maintenance-intensive
coating of electronic components, reduced
To aid in long-term monitoring and analy- purging systems.
board size, DIN rail mounting, and a fully
integrated power supply. sis, the Exacta21 Controller automatically
NOTE: Although the Altronic Exacta21 System
records all of the monitored temperature,
Input/Output Capacity and Flexibility replaces the Exacta Series XI Monitoring
pressures, and other analog inputs at and Control System, parts and service for the
Using “Smart” Analog and Discrete Input/
regular intervals, storing up to 1,400 Series XI will continue to be available
Output Boards, the Exacta21 is capable
records in its memory. For enhanced
of monitoring up to 192 signals including
troubleshooting, the Exacta21 records
temperature, pressure, level, and others.
40 records of data, taken at one second
4-20mA-based inputs, as well as 0-5VDC
DTHO-1201/3201 Universal netic pickups. The DH-100A is designed signal can be derived from the #1 cylinder
Speed Monitoring Instruments with to withstand vibration and to give extend- ignition coil of a CD ignition system or a
Hourmeter and Overspeed ed service in hazardous and demanding magnetic pickup. Four individual setpoints
These digital tachometers are designed environments, eliminating the problems and output switches can be configured for
for universal use. They are high-quality, associated with mechanical devices. use in automation projects.
microprocessor-based devices that can Power consump- DSG-1401 Digital Setpoint Gauge
be powered from either a C.D. ignition tion is negligible Indicates engine ignition timing. Two
“shutdown lead” or a magnetic pickup, for (microamps) and timing setpoints/outputs can be config-
use on natural gas engines and other critical the device can be ured, with outputs three and four used to
rotating equipment. Both models include applied to virtu- provide rotation-confirm and fire-confirm
overspeed trip and hourmeter functions. ally any process. for engine automation projects.
Switches on the back of the unit
DTHO-1201 features a weather resistant DO-3300/D0-3300A
allow the hour count to be preset to
4-1/2" round case which Digital Speed Switches
any number, or reset to zero. When
can be mounted in an D0-3300 Series Digital Speed Switches
the power is disconnected, the accumu-
industry-standard operate from CD ignition systems with
lated count is retained and the readout
cutout. It replaces no other signal or
can be obtained by depressing the button
the DT/DTH/DTO/ power source re-
on the front of the unit.
DTHO-1200-series quired. Applicable
tachometer instruments. DSG-1201/1401 Digital Setpoint to all spark-ignited
DTHO-3201 is packaged in Gauges for Speed & Timing Indication engines, the trip
a 4.19" X 5.00" Lexan case. The DSG-series instruments are built RPM is set in 10
It replaces DTO-1010, upon a common, microprocessor-based RPM increments by three rotary
DT/DTH/DTO-3200 platform and share a common set of switches on the front face of the
and the PT/PTH/PTO/ installation and op- device. Two models cover most
PTHO-2100 series erationonal features. speed-related applications.
devices. These high-level, DO-3300
DC-powered instru- General-purpose speed switch with an
These highly accurate devices
ments feature a input voltage range of 100-400VDC.
are simple to set up. No calibration is
unique digital/ana- Isolated output switch turns on above
required. Either device can be configured
log display, simple setpoint, off below setpoint.
to monitor engine RPM or higher speeds
user configuration via a sealed
of interest, including turbocharger RPM. DO-3300A
membrane keypad, multiple
CERTIFIED
stable speed readout even during periods engines using ignition systems of 200VDC
output switches, are housed in a durable
of speed input fluctuation. primary voltage or lower. Can directly short
4-1/2" round Lexan enclosure, and have
DH-100A Digital Hourmeter the ignition system or trip safety relay
optional 4-20mA outputs.
This solid-state digital hourmeter operates switch or pneumatic valve.
DSG-1201 Digital Setpoint Gauge
directly from CD ignition systems, 8 to
Designed to provide an accurate indication
440VAC or VDC, or intrinsically-safe mag-
of speed. The required input frequency
45PHL Pressure Switch-Gauge 45PHL Pressure Ranges the application of outside power. In addi-
with Low/High Setpoints Gauge Range Part Number
tion to power, display, and output switch
The Altronic 45PHL-series pressure -30" Hg to 30 psi 45PHL-30V30 flexibility, the DPS1591 DP incorporates
switch-gauges are the standard for me- -30" Hg to 100 psi 45PHL-30V100 a number of features designed to enable
chanical pressure gauges with low/high 0-30 psi 45PHL-30 its use in a wide range of applications and
switch contacts. 0-60 psi 45PHL-60 environments, including integral pres-
0-100 psi 45PHL-100 sure transducer built from high-quality
Incorporating the innovative “direct 0-160 psi 45PHL-160 stainless steel and incorporating a media-
drive” pressure-sensing technology devel- 0-200 psi 45PHL-200 isolated sensor with no internal o-rings,
oped and used for 0-300 psi 45PHL-300 silicone oil or welds. Featuring a large
precision pressure 0-500 psi 45PHL-500 digital and bargraph display, this unique
test instrumenta- 0-600 psi 45PHL-600 instrument provides the actual monitored
tion, the 45PHL 0-1000 psi 45PHL-1000
value and an indication of that reading as
utilizes a special, 0-1500 psi 45PHL-1500
a percent of span between two selected
helically wound 0-2000 psi 45PHL-2000
points, as well as a reference to direction
coil of Inconel to 0-3000 psi 45PHL-3000
and amplitude of a rapid change in read-
0-5000 psi 45PHL-5000
properly determine and display the moni- ing. An adjustable software filter stabilizes
tored pressure. This approach eliminates readings where the monitored pressure
the internal gears and linkages used in DPS-1591 Digital Pressure Gauge
is fluctuating. The gauge also stores the
traditional bourdon-tube based gauges, with Dual Setpoints
highest and lowest filtered readings to
as well as their associated inaccuracy The advanced, highly accurate (±.25% of
which it has been exposed.
and poor reliability. The 45PHL offers the span), DPS-1591 Digital Pressure Gauge
user extended service life, high accuracy is a single point pressure monitoring de- Two individually adjustable setpoints can
(±1%), and repeatable readings across vice, ideal for use be configured to trip on a low or high
the range of application and environmen- in monitoring pro- setpoint, as well as on a loss of loop. Both
tal conditions. Fifteen different pressure cess pressures. The output switches (one per setpoint) can be
ranges are available and are listed below. device is designed configured for normally open or normally
to accept power closed operation making the DPS-1591
To insure simple retrofit in the field, the from the same two ideal for gas compressor panel service.
45PHL is packaged in a 4-1/2" round lines used for the
weather-resistant case designed to fit into 4-20mA proportional current
DPS-1591 Pressure Ranges:
industry-standard panel cutouts. The switch loop output. For applications
setpoint arrangement features two color- Gauge Range Part Number
not requiring the current loop,
-14.7 to 50 psig DPS-1591DP-50
coded low/high setpoint adjustment knobs the unit can be externally
-14.7 to 100 psig DPS-1591DP-100
on the front of the gauge. The 316 stainless powered with DC-power. Utiliz-
-14.7 to 200 psig DPS-1591DP-200
steel connection stem is user-adjustable in ing either power source, unit operation
-15 to 500 psig DPS-1591DP-500
the field for bottom or back connection. For (and setpoint protection) is backed up by
-15 to 1000 psig DPS-1591DP-1000
maximum corrosion resistance, the device a very long life internal lithium 3.6-volt -15 to 2500 psig DPS-1591DP-2500
features stainless steel components, includ- battery. Extended stand-alone service -15 to 5000 psig DPS-1591DP-5000
ing all rivets and screws. (4+years) can also be achieved without -15 to 9999 psig DPS-1591DP-9999
DPYH-1300U Series Universal DPYH-1379U monitors nine points with indicates the units and annunciates an
Temperature Sensing Instruments point 0 protected by the first high-limit alarm by number and type.
(Pyrometers) setpoint, and points 1–8 protected by the
Two (one on the DSG-1682DUPS) solid-
These are solid-state instruments that second common high-limit setpoint. Both
state, form C (N.O. and N.C.) output
give a continuous temperature readout output switches are N.O.
switches can each be assigned high and
and have an alarm/
low setpoint values which are retained
shutdown capability at DSG Digital/Bar-Graph Setpoint Gauge
indefinitely. The precision nature of these
a user-adjusted tem- for Pressure, Temperature, Vibration
switches allows these gauges to be used
perature limit. These and Other Variables
as control devices.
“universal” 1-, 2- and These advanced gauges monitor, display
9-point temperature and protect either one or two process vari- DSG-1611DUPS The single-point
monitors are housed in durable, ables. The DSG-1611 is a universal one- model has both 4–20mA proportional out-
4-1/2" round Lexan cases, can point model. The DSG-1682DUPS and put and RS-485 serial communications.
CERTIFIED
be configured for readout in CLASS 1 DSG-1692DUS are two-point versions. It replaces all prior models of the DSG-
DIV. 1 & 2
degrees Farenheit or Celsius, GROUP D 1301 and 1601 and can be programmed
DSG gauges can be
use industry-standard type J or K ther- for both a low and high output for each of
connected to either
mocouples, and can operate from either the two output switches.
type J or K thermo-
12-48VDC or CD ignition input power. The
output switches integral to each unit are
couples, 0–5 volts or DSG-1682DUPS This dual-channel
0–25mA (scalable) in- gauge is a single-loop PID controller offer-
suitable for use with Altronic annunciators
put signals. In the DSG-1692, ing the following modes of operation:
or other specified devices.
this choice is independent
CERTIFIED 4-20mA output loop vs. the channel 1
The single- and dual-point DPYH-1300U for each of the two monitored CLASS 1
input OR channel 2 – channel 1
DIV. 2
models can be used on applications rang- points. All three versions have GROUPS C & D (differential)
ing from engine oil and water temperatures a RS-485 serial port and ModBus com- Direct or inverse PID output based
to catalytic converter and turbocharger in- munications with 5 selectable baud rates. on the input of channel 1 or in
a “mapping” mode that allows
let/outlet protection. The 9-point model is Power requirement is 12–36Vdc, 0.25A
the channel 1 PID setpoint to be
designed to use channels 1 through 8 for maximum. modified by the monitored input of
engine cylinder exhaust temperature read- channel 2.
DSG gauges feature a sealed membrane
ings with point 0 used for turbocharger or
keypad and a high-resolution digital read- DSG-1692DUS In the standard dual-
catalytic converter monitoring.
out/bar-graph display which indicates the point model, each channel is indepen-
DPYH-1301U monitors one point with a reading as a percent SUCTION dently assigned for type J or K ther-
high-limit setpoint; it has output switches of transducer span or mocouple, 0–5 volts or 0–25mA input
for both N.O. and N.C. operation span between high/ CH1 psi signals. This allows the device to be used
DIF 1002 psi
low setpoints, with a CH2 1214 psi for one temperature and one pressure or
DPYH-1392U monitors two points with
reference to direction DISCHARGE two of either type. In addition, the device
an individual high-limit setpoint for each
and amplitude of a can be set up with a differential setpoint
channel; it has output switches for both
rapid change in read- CH2 psi
between the two monitored points.
N.O. and N.C. operation 0% 100%
ing. The display also CH1 212 psi
DPY-4118U-A Digital Pyrometer DPYH-4300U Digital Pyrometers with a common output switch. A typical ap-
The intrinsically-safe, internally powered Alarm Switch plication would use the device to monitor
DPY 4118U-A digital pyrometer is a cost These electronic instruments monitor individual engine cylinder temperatures
effective, accurate, and reliable alterna- temperatures using industry-standard type (up to 16) with a common shutdown on
tive to traditional mechanical switch- J or K thermocouples. Models are avail- the turbocharger inlet or post-catalyst
based temperature devices and analog able with 4, 6, 8, and 20-thermocouple temperatures.
meters/gauges. Offering 1° resolution and input channels. Readout can be config- Setpoints and normally-open output
1% ±3 degrees accuracy, these precision ured for degrees C. or F, and the device switches are integral to all DPYH-4300U
devices can monitor up to 18 points of in- can be powered from either 12-48VDC series systems, enabling their use in the
terest using industry-standard type J or K or a CD ignition. Most models (with the temperature monitoring and protection
thermocouples. The device is powered exception of the DPYH-4320U series) role in conjunction with a digital annunci
by long-life lithium batteries with a feature user-selectable thermocouple type ator or DC-operated relay. All DPYH-
10-minute readout period each time the (J or K) and a sealed membrane keypad. 4300U s eries instruments are housed in
front-panel membrane switch is activated. rugged, anodized aluminum enclosures for
Indication of both open thermocouples DPYH-4354U monitors up to 4 separate maximum survivability and reliability in
and low battery is given in the display inputs against a common setpoint. All
difficult operating environments.
to maintain trouble-free service. The faults trip a common output switch.
DPY-4118U-A is housed in a gasketed,
powder-coated, aluminum enclosure with DPYH-4394U accepts up to 4 sepa-
stainless steel hardware, making it ideal rate inputs, each monitored against
CERTIFIED
DPYH-4398U accepts up to 8 sepa- CLASS 1
DIV 1 & 2
rate inputs, each monitored against GROUP D
an individually-adjustable setpoint. An
individual output switch is provided for
each setpoint.
CERTIFIED
CLASS 1 DPYH-4320U monitors up to 20
GROUP D
Intrinsically Safe thermocouples with 4 of those thermo-
couple input points monitored against a
common setpoint. All setpoint faults trip
DSM-43900DUS-Series Digital calibration, and individual high/low DSM-4600DUS an ideal “front end” data
Setpoint Monitors for Temperature setpoint values are accessible and adjust- collection device for use with supervisory
Designed specifically for monitoring able from the front of the device. Fault controllers such as the Altronic DE-Series
temperatures on en- information by sequence of occurrence systems and remote
gines, compressors, is available on both the unit display and monitoring (SCADA)
and other critical via the RS-485 serial port. ModBus RTU systems.
applications, these allows for remote communications of the
All models are
devices operate on monitored conditions.
12–30VDC powered,
12-30VDC power
DSM devices are housed in a gasketed, and feature a sealed
and use standard
powder-coated aluminum enclosure and membrane keypad as well as
type J or K thermocouples as
assembled using stainless steel hardware, a large, backlit LCD display
inputs. All DSM-43900DUS CERTIFIED CERTIFIED
CLASS 1 making them ideal for use in oilfield or for both the channel number CLASS 1
units feature ModBus RTU DIV. 1 & 2 DIV. 1 & 2
GROUPS C & D other environmentally-challenging ap- and the value of the monitored GROUPS C & D
communications via an inte-
plications. variable.
gral RS-485 output.
DSM-43908DUS accepts up to 8
All DSM devices are housed in gasketed,
Each of the three “universal” devices type J or K thermocouple inputs
powder-coated aluminum enclosures and
has four individual setpoints (two high NOTE: This device can be configured
assembled using stainless steel hardware,
and two low) per channel and two output to simulate the popular DSM-4388DUS
model which it replaces. In this mode, making them ideal for oilfield or other
switches. These units may be used in
there is one high and one low setpoint environmentally-challenging applications.
alarm/shutdown service or in any other
per channel, and one Form C, solid-state
configuration where the monitored points DSM-4688DUS accepts up to eight
output switch.
(8) analog transducer inputs –
serve two functions. The monitoring ca-
DSM-43916DUS accepts up to 16 typically for monitoring temperatures
pability of the device is further extended type J or K thermocouple inputs and pressures.
through the incorporation of a unique
DSM-43924DUS accepts up to 24 DSM-4689DUS accepts up to eight
grouping function whereby all tempera- type J or K thermocouple inputs (8) analog transducer inputs for
ture input channels can be sorted into a pressure, temperature, and other
single- or two-group configuration with in- process monitoring, plus a discrete
DSM-4600DUS-Series Digital
speed input (from a CD ignition
dividual group setpoints attached to each Setpoint Monitors for Pressures, system). An hourmeter is also
(two high, two low, and two differential). Temperatures, and other Analog provided in the unit.
Parameters
All models feature a sealed membrane
These monitors provide cost-effective
keypad and large, backlit alphanumeric
multipoint monitoring of pressures,
display for indication of the channel
temperatures, or other process variables
number, the value of the monitored
on compressor packages and generator
temperature, and a bar-graph showing the
applications in a serial communications
position of the monitored temperature
environment. The ability to monitor and
between the low and high setpoints. All
display up to eight analog transducer in-
setup details, including thermocouple
puts, combined with an integral RS-485
type (J or K), temperature units (F. or C.),
communications capability makes the
Each of the monitored points is arranged is housed in a gasketed, powder-coated, Normal Operating Screen
in one of seven temperature groups (see NEMA 4 steel enclosure and assembled
chart). This allows the user to group using stainless steel hardware.
similar points (such as engine cylinder
exhaust temperatures or turbocharger NOTE: The ETM-40US is designed to
Fault Screen
physically interchange with its predecessors,
outlet temperatures) which can be mea-
the ETS-24 and ETS40 temperature scanners.
sured against a set of common alarm,
shutdown, and differential setpoints. Low
ETM-40US Group/Setpoint Matrix
and high setpoint monitoring for each
channel is also available. The ability to Group Channel Numbers Common Setpoints Individual Setpoints Outputs
choose between two sets of setpoints for L1, H1, D1 L1, H1 1
1 01-XX
L2, H2, D2 L2, H2 2
each channel and for each group, along
L1, H1, D1 L1, H1 1
with the flexibility in mapping of those 1A XX-16
L2, H2, D2 L2, H2 2
setpoints to individual outputs, enables L1, H1, D1 L1, H1 1
2 17-18
the ETM-40US to be used for both alarm L2, H2, D2 L2, H2 2
VSM Vibration Sensing Monitor of the device using the system keypad
The VSM is a 32-bit microprocessor- or through the use of the VSM Terminal
based electronic instrument designed to Program included with each unit.
protect industrial engines, compressors,
The VSM is housed in a 6.50" x 6.50"
and associated equipment from damage
powder-coated aluminum case for maxi-
caused by excessive vibration. The moni-
mum durability in difficult applications.
tor accepts up to four (VSM-400) or eight
Rugged, pluggable Phoenix-type connec-
(VSM-800) industry-standard low-cost,
tors are used for all input/output connec-
broadband, piezoelectric vibration sensors
tions to assure long-term, reliable system
that are used to transform mechanical
service. Each VSM is also certified as
vibrations into electrical signals which are
safe for use in Class I, Division 2, Group
then evaluated by the VSM. The resulting
C and D hazardous operating areas by the
vibration levels are displayed on a LCD CERTIFIED
Canadian Standards Association (CSA). CLASS 1
display and are compared to user adjust- DIV. 2
GROUPS C & D
able setpoint levels (2 per channel). If a
Effectively protects natural gas-
high vibration level surpasses a user- fueled engines from damage due to HOME SCREEN
configured setpoint value, an indication is excessive vibration CHANNEL VIBRATION
NUMBER/LABEL LEVEL
shown on the LCD and an output switch A single VSM can monitor all
— one for alarm and one for shutdown — major vibration points of interest
is activated. on a natural gas or diesel engine,
compressor (air or gas), pump, or
With each input channel operating other process
independently of the other, the VSM can Accepts up to 4 (VSM-400) or 8 GLOBAL SYSTEM STATUS
BARGRAPH SCREEN
be used as the monitoring device for (VSM-800) low-cost, piezoelectric
vibration sensors as system inputs
all of the vibration points of interest on
an application. For example, individual Eliminates on-engine mechanical
vibration switches that are vulnerable
sensors mounted on a gas compres-
to misapplication, setpoint SHUTDOWN SETPOINT SCREEN
sor cooler, on each bank of the engine, tampering, and physical damage
and on the compressor cross-heads are
Includes alarm and shutdown
individually configured for the appropriate setpoints and outputs
vibration characteristics and monitored
Full Modbus RTU communications
by a single VSM device. RS-485 Modbus supported for remote monitoring
RTU communications is resident in the
device allowing the vibration data from
each channel to be communicated to a
control PC/PLC or remotely as a means of
determining the overhaul health and well-
being of the equipment. Configuration of
the device can be accomplished simply
and conveniently directly from the front
GSV-Series Gas Shutoff Valve The GSV can be safely used in hazardous a 2" NPT threaded connection for direct
The GSV-series Gas Shutoff Valve auto- areas with suitably approved safety shut- installation into the wall of the pressure
matically interrupts down and control systems, including all vessel or weld collar or can be adapted for
the flow of fuel in Altronic annunciators. The GSV features use in conjunction with an external float
the event that an an industry-standard body size and thread chamber. As condensate or other liquids
engine or process specifications, and can be used as a re- rise or fall within the monitored vessel
fault is detected placement for existing gas shutoff valves, (scrubber), the float/arm assembly on the
by a supervisory such as the M50. “wet” side of the LLS deflects and moves
safety shutdown Two models; 2" NPT an arm, causing the single pole, double-
system such as — CD ignition powered (690040-1) throw micro-switch in the “dry” side to
the Altronic DD- or DE-series — 12–24 VDC powered (690045-1) trip. The connection between the two
CERTIFIED
annunciator/controllers. CLASS 1 Simple, direct-acting valve latching cavities is a magnetic field and requires
DIV. 1 & 2
GROUPS C & D mechanism for improved reliability no ports or wiring orifices. Both low and
Two models are available: and extended service
high level monitoring applications can
CD Ignition Powered is opened manu- Unique, highly-visible valve position be accommodated through the use of the
indicator/manual stop button
ally, is held open mechanically, and draws appropriate micro-switch contacts within
no electrical power. The valve closes when Directly replaces traditional gas the device.
shutoff valves, including M50
its internal coil is energized by a pulse
The Altronic LLS Level Switch is designed
from a shutdown system.
LLS-Series Liquid Level Switch as an explosion-proof device and is certi-
12–24 VDC Powered (Failsafe) The Altronic LLS represents the next fied by CSA for use in Class 1, Division 1
is opened manually and held open electro- generation in liquid level and 2, Groups C and D hazardous areas.
mechanically. It uses a voltage regulator protection for gas compres- Designed to meet industry-standard
circuit to keep current draw independent sor scrubbing and dehydra- mounting and installation specifications
of the DC voltage applied and to a low tion units as well as other (body size and threads), the LLS can be
0.2 amps maximum in the energized applications. Featuring used as a replacement for existing single-
(open) mode. The valve closes when its a unique isolated cavity cavity designs, including the L1200.
internal coil is de-energized by a shut- for the electrical switch
down system. and wiring, the design High/low liquid level protection
for gas compressors and other
of the LLS eliminates
An external indicator shows whether the applications
the possibility of
valve is open or closed. The valve has a Dual chamber design delivers better
leakage and liquid contami-
positive closure and vents gasses after long-term service and reliability
nation of the electrical switch
shutdown. Mounted on the top of the valve CERTIFIED All stainless-steel construction for
and connections– the leading CLASS 1
body, this indicator button can also be DIV. 1 & 2 superior corrosion resistance
cause of premature failure GROUPS C & D
used as a manual stop to close the valve Directly replaces traditional liquid
of similar float switches cur-
and stop the flow of fuel to the engine. An level switches
rently in service.
internal micro-switch which actuates on
shutoff can be used for remote indication This high-quality, all stainless-steel,
of fuel status or for other purposes. float-activated design is equipped with
-4 4.50" CSA certification for safe use in Class I, Division 1, Group D haz-
T 1.550
-6 6.00"
ardous areas without the need for an explosion-proof enclosure.
T + 1.550 1.75
CONNECTOR Please refer to the individual product data sheets and installa-
CLEARANCE
tion instructions for complete details on individual certifications.
Altronic Pressure and Temperature Transducers
Barrier Model Applicable Altronic Ignition Systems
A comprehensive line of moderately priced, yet high quality
690107 Altronic I, I-6, III, III-CPU, V, CPU-90/95, DISN
pressure transducers complements the Altronic line of control-
690108 Altronic II, II-CPU, CPU-2000
lers and monitoring instruments. A variety of pressure ranges are
available, with both psia and psig configurations available.
Industrial and Explosion-Proof Enclosures
A unique series of proprietary temperature transducers is also Enclosures for both the 4-1/2" round and rectangular JIC enclo-
available. These devices are manufactured in two ranges: +5°F sure instrument products are available as accessory items. Both
to 350°F (-15°C to 176°C) and -40°F to 450°F (-40°C to 232°C) enclosure varieties are available for purchase at the time the
and are ideal for monitoring process gas temperatures. The use instrument is ordered, and as an independent part number.
of temperature transducers also enables the use of the same
(-W) Industrial Enclosure (690014-1)
monitoring devices used for monitoring pressures and other analog is a gasketed, anodized aluminum
inputs, such as the DSM-4688/4689DUS and the DSG-1601DU. enclosure available for 4-1/2" round
instruments only. The device retains its
Pressure Pressure Class I, Division 2, Group D rating when
691201 Series 691204 Series
mounted in this enclosure. It has a
bottom conduit entry for wiring and can
be wall or conduit mounted.
Engine, compressor, and pump-monitoring and control panels are DE-3000 Monitoring and Control Panels
available in a range of sizes and shapes, with an equally broad DE-3000 panels from Altronic Controls offer additional function-
array of capabilities. From simple monitoring and protection ality and control capability in addition to monitoring and safety
to more active engine or process control, Altronic Controls can shutdown features. The DE-3000 panels can accept up to 62
deliver exactly the right mix of Altronic and non-Altronic hardware discrete, thermocouple or analog inputs with up to 24 outputs
to meet the specific needs and budget of the user. provided. Multiple alarm set points are available for each analog
input, and serial ModBus RTU and ASCII protocols allow direct
DD-40NTV Safety Shutdown Panels
remote access to system operating conditions via satellite, radio,
For the user seeking simple but effective engine/package protec-
cellular or landline communications. The DE-3000 also provides
tion, Altronic Controls offers Altronic DD-40 and DD-40NTV-
active, closed-loop control for a variety of functions, including
based shutdown panels. Designed for small and medium-sized
compressor slide valve and recycle valve control. See page 6 for
applications, these panels often feature high-quality 45PHL
a more complete description of DE system capabilities..
Pressure Switch-Gauges and other Altronic temperature monitor-
ing instrumentation. The familiar Altronic DD annunciators feature
a 2-digit display of mode or fault data which conveys essential
information common to any language and requiring no special
operator training for operation. Many thousands of these panels are
in operation today in gas fields all over the world. See page 4 for
further information.