J Conbuildmat 2018 06 075

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Construction and Building Materials 181 (2018) 659–672

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

A review on use of limestone powder in cement-based materials:


Mechanism, hydration and microstructures
Dehui Wang a, Caijun Shi b,⇑, Nima Farzadnia b, Zhenguo Shi c, Huangfei Jia b, Zhihua Ou d
a
College of Civil Engineering, Fuzhou University, Fuzhou 350116, China
b
College of Civil Engineering, Hunan University, Changsha 410082, China
c
Interdisciplinary Nanoscience Center (iNANO), Aarhus University, Aarhus C 8000, Denmark
d
School of Civil Engineering, Hunan University of Technology, Zhuzhou 412007, China

h i g h l i g h t s

 The action mechanism of limestone powder includes four effects.


 The physical effect of limestone powder depends on its particle size and amount.
 The chemical effect of limestone powder relies on the alumina content.

a r t i c l e i n f o a b s t r a c t

Article history: Limestone powder (LS) has been widely used in cement-based materials; and reportedly, can influence
Received 22 May 2017 their properties by filler, nucleation, dilution and chemical effects. The action mechanism of LS mainly
Received in revised form 8 June 2018 depends on its particle size and amount. The filler effect of LS refines the microstructure and reduces
Accepted 8 June 2018
the porosity of cement-based materials. Its nucleation effect accelerates the hydration of C3S, increases
the amount of hydration products and reduces the porosity of cement-based materials at early ages.
Its dilution effect reduces the hydration peak of C3S, decreases the amount of hydration products and
Keywords:
increases the porosity of cement-based materials. Its chemical effect promotes the appearance of third
Limestone powder
Action mechanism
hydration peak, forms carboaluminate and reduces the porosity of cement-based materials.
Hydration process Ó 2018 Elsevier Ltd. All rights reserved.
Hydration products
Microstructure

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
2. Action mechanism of limestone powder in cement-based materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
2.1. Origin of limestone powder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
2.2. Filler effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
2.3. Nucleation effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
2.4. Dilution effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
2.5. Chemical effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
3. Hydration process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
3.1. Nucleation effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
3.2. Dilution effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
3.3. Chemical effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
4. Hydration products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
4.1. Nucleation effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
4.2. Dilution effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664
4.3. Chemical effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664

⇑ Corresponding author.
E-mail address: cshi@hnu.edu.cn (C. Shi).

https://doi.org/10.1016/j.conbuildmat.2018.06.075
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
660 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

5. Microstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
5.1. Filler effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
5.2. Nucleation effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669
5.3. Dilution effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669
5.4. Chemical effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669
6. Summary and future needs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
Conflict of interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670

1. Introduction two broad mechanisms of filler effect (including filler effect, nucle-
ation effect and dilution effect) and chemical effect, while other
According to data from the U.S. Geological Survey (USGS) in specified filler effect, nucleation effect, dilution effect and chemical
2017, the world production of Portland cement was approximately effect as distinctive mechanisms [27–30]. Thus, it is necessary to
4.2 billion tons [1]. Production of 1 ton of cement clinker generates clarify the action mechanisms of LS in cement-based materials
approximately 0.87 ton of carbon dioxide [2]. Thus, production of before discussing the effects of LS on the hydration and microstruc-
cement significantly increases the global carbon dioxide emissions. ture of cement-based materials. In order to define the action mech-
Incorporation of supplementary cementitious materials (SCMs) is anisms of LS in cement-based materials, in this paper, they are
an effective way to reduce the use of cement clinker and carbon classified as filler effect, nucleation effect, dilution effect and chem-
dioxide emissions. Moreover, the incorporation of SCMs would ical effect.
not be detrimental to the mechanical properties and even
enhances the durability of the resulting concrete with a proper
2.1. Origin of limestone powder
mix design [3–5].
Limestone powder is a by-product of the limestone quarry, and
Limestone powder is crushed and ground from natural lime-
it has been used in cement-based materials for many years. In
stone. Belsazar Hacquet [31] first distinguished limestone from
1938, Bessey [6] first reported that CaCO3 could react with cement
dolomite as sedimentary rock. Limestone is mainly composed of
to form calcium-carboaluminate. The formation of calcium-
skeletal fragment of organisms. Calcite, aragonite, vaterite and
carboaluminate was influenced by the amount and fineness of LS,
amorphous calcium carbonate are the available forms of mineral
but it had little effect on the compressive strength of mixtures
composition of limestone. Limestone can be formed from marine
[7]. In 1948, Deniels [8] claimed that the incorporation of LS
organisms, lacustrine [32] and evaporite depositional environ-
increased the compressive strength of concrete. Its filler effect
ments [33,34]. It can also be formed from chemical precipitation
was later confirmed by an expert committee in Norwegian govern-
of calcite or aragonite. Based on the method of formation, LS could
ment [9]. In 1976, Soroka and Setter [10] reported the accelerating
be crystalline, clastic, granular or massive.
effect of LS on hydration of cement due to its nucleation effect.
Subsequently, a great number of studies were conducted on incor-
poration of LS in cement-based materials. It is now well- 2.2. Filler effect
documented that the presence of LS can promote the precipitation
of C-S-H and accelerate the hydration of cement [7]. The effects of The filler effect of LS is mainly related to its particle size. The
LS on the workability [11], strength [12–14], dimensional stability calculated packing density of mixtures containing cement, slag
[15,16] and durability [17,18] of concrete were also investigated. and LS is illustrated in Fig. 1 [25]. It can be seen from Fig. 1(a) that
Based on extensive research on application of LS in cement, the the packing density of mixtures is lower when the particle size of
European standard first introduced and defined Portland- LS is coarser or comparable to Portland cement, whereas the pack-
limestone cement in 1987, and allowed replacing Portland cement ing density is higher when the particle size of LS is finer than that
with 15 ± 5% LS [19]. In 2000, the European standard (EN 197-1) of cement as shown in Fig. 1(b). Therefore, if the particle size of LS
defined different type of Portland cement blends with LS [20], is finer than cement particle, incorporation of LS will fill the voids
and the allowable replacement level increased to 35% [20]. In between cement particles and improve the particle size distribu-
2008, the Canadian standard (CSA A3001-08 [21]) also introduced tion and finally increase the packing density of cement-based
Portland-limestone cement with LS contents below 15% of total materials [35]. As a result, the incorporation of LS reduced the
binder. Subsequently, Portland-limestone cement was designated water requirement of concrete and increased the compressive
as GUL (general use limestone cement) in CSA A3001-10 [22]. In strength and durability of concrete [24]. Although the incorpora-
2012, ASTM C595 [23] also introduced Portland-limestone cement tion of fine LS could fill the void between cement particle, the
with LS up to 15%. incorporation of LS will reduce the flowability of cement-based
Many researchers have conducted studies on LS in cement- materials if the particle size of LS was too small since its specific
based materials. This paper reviews the action mechanisms, hydra- surface area was high. The flowability of UHPC decreased by 27%
tion and microstructures of cement-based materials containing LS. when 3% nanolimestone was incorporated into UHPC [36].
The aim of this review is to summarize previous research progress
and to suggest some needs for future studies. 2.3. Nucleation effect

2. Action mechanism of limestone powder in cement-based Since Soroka and Setter [10] first introduced the nucleation
materials effect of LS, many researchers have confirmed that fine LS provides
nucleation sites for hydration products to precipitate [37], acceler-
Different mechanisms were used to explain the action mecha- ates the hydration reaction [38], and improves the hydration
nism of LS in cement-based materials. Some scholars [24–26] degree of cement [24]. It was reported that the enhanced precipi-
divided the action mechanism of LS in cement-based materials into tation of C-S-H on the surface of LS was due to similarity between
D. Wang et al. / Construction and Building Materials 181 (2018) 659–672 661

Fig. 1. Calculated packing density of mixtures containing cement, slag, and LS: (a) coarse LS, (b) fine LS [25].

planar configuration of Ca and O atoms in calcite and CaO layers in redundant C3A and C4AF reacted with carbonate ion from LS to
C-S-H [39]. form carboaluminate [43–45]. The incorporation of LS also chan-
The particle size [40], surface structures [41] and amount of LS ged the morphology of C-S-H into shorter and thicker fibers of C-
[42] influence the nucleation effect of LS. The surface energy and S-H (I) [46]. As the aluminate phase in cement clinker is limited,
absorption capacity of LS particles increases as its particle size the chemical effect of LS in cement-based materials is small. The
decreases. The hydration products of cement tend to envelop the additional aluminate in SCMs could increase the chemical effect
surface of LS particles with similar surface structures which refer of LS [47].
to Ca and O atoms in calcite and CaO layers in C-S-H. Since the It should be noted that previous studies reported inconsistent
physical and chemical of nanomaterials is unstable, the nucleation results on the chemical reaction of LS. On one hand, it was reported
effect of nanolimestone was more pronounced, and the hydration that LS reacted with C3A in cement, and the alkalinity of cement-
peak of UHPC with 2% nanolimestone reduced by 1.3 h compared based materials reduced. The associated reaction equations are
with UHPC without nanolimestone [36]. With the increase of LS shown as Eqs. (1) and (2) [43]. It was also reported that LS reacted
amount, more nucleation sites would be available, and more with C3A in cement but didn’t influence the alkalinity of cement-
hydration products could be absorbed. However, it is unclear that based materials. The reaction equations are shown as Eqs. (3)
which factors are dominant in the nucleation effect of LS. and (4) [48]. On the other hand, it was reported that LS reacted
with calcium sulphoaluminate and increased the alkalinity of
2.4. Dilution effect cement-based materials. The reaction equations are shown as
Eqs. (5) and (6) [49]. Elsewhere, LS reacted with calcium
The dilution effect of LS is mainly attributed to its amount in the sulphoaluminate and the reaction decreased the alkalinity of
matrix. As the alumina presents in cement in minor amount, only a cement-based materials as shown by Eqs. (7) and (8) [50]. From
small fraction of LS take part into the reactions. Therefore, incorpo- Eqs. (1)–(8), it can be seen that the chemical effects of LS might
ration of a larger fraction of LS as a substitution to cement influence the alkalinity, humidity, volume stability of the matrixes,
decreases the content of cement clinker and the hydration prod- thus, great importance should be attached to clarification of the
ucts. Moreover, with the same water/binder ratio, since LS does chemical reaction of LS in cement-based materials.
not have cementitious or pozzolanic properties, its replacement 

with cement increase the free water to react with cement particles, C 3 A þ 0:5C C þ0:5CH þ 11:5H

which is known as dilution effect. As a result, the hydration degree ! C 4 AC 0:5 H12 89 cm3 =mol þ 0:5  37 cm3 =mol
of cement increases, which has been confirmed in many studies
þ 0:5  33 cm3 =mol ! 285 cm3 =mol; DV ¼ 130 Vol% ð1Þ
[24,25,28,29].
 
2.5. Chemical effect C 3 A þ C C þ11H ! C 4 A C H11 89 cm3 =mol þ 37 cm3 =mol
! 262 cm3 =mol; DV ¼ 108 Vol% ð2Þ
The chemical effect of LS on the mixture is mainly influenced by

its particle size, the content of alumina from C3A and C4AF in
3C 3 A þ 0:5C C þ18H
cement as well as SCMs. With the increase of particle size of LS, 
the dissolution rate of LS increases. As a result, the concentration ! C 3 A  CC 0:5  H12 þ 2AH3 3  89 cm3 =mol þ 0:5  37cm3 =mol
of calcium carbonate in pore solution increases, which promotes
! 285 cm3 =mol þ 2  33 cm3 =mol; DV ¼ 23 Vol% ð3Þ
the chemical effect of LS. Especially for nanolimestone, with the
decrease of particle size of nanolimestone, its surface energy and 
surface morphology change remarkably, and the chemical reactiv- 3C 3 A þ C C þ17H

ity of LS also increases. On the other hand, the C3A, C4AF and SCMs
! C 3 A  C C H11 þ 2AH3 3  89 cm3 =mol þ 37 cm3 =mol
could provide aluminate sources, which also enhance the chemical
reaction of LS. The stabilization of ettringite was reported as the ! 262 cm3 =mol þ 2  33 cm3 =mol; DV ¼ 8 Vol% ð4Þ
662 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

 
6C 4 A3 S þC C þ135H mixture incorporating fine LS. With the increase of particle size
  of LS, the heat release curves became similar to that of the OPC
! 2C 4 AC 0:5 H12 þ 2C 3 A  3C S H32 þ 14AH3 mixture. It was reported that the nucleation effect of finer LS could
þ 5CH6  309 cm3 =mol þ 37 cm3 =mol promote the precipitation of hydration products, and increase the
hydration degree of cement, as a result, more hydration heat
! 2  285 cm3 =mol þ 2  707 cm3 =mol þ 14  33 cm3 =mol
released [51].
þ 5  33 cm3 =mol; DV ¼ 38 Vol% ð5Þ With the increase of amount of fine LS at a constant maximum
particle size (i.e., 5 lm), the rate of hydration increased, and the
 
3C 4 A3 S þ2C C þ72H total hydration heat of mixtures was higher than that of the Port-
  land cement mixture for LS amount below 10%, as shown in Fig. 3
! 2C 4 A C H11 þ C 3 A  3C S H32 þ 6AH3 3  309 cm3 =mol [42]. More LS particles provided more nucleation sites. As a result,
þ 2  37 cm3 =mol ! 2  262 cm3 =mol þ 707 cm3 =mol the hydration degree and hydration heat of cement-based materi-
als increased with the increase of amount of LS.
þ 6  33 cm3 =mol; DV ¼ 43 Vol% ð6Þ
In order to compare the effects of different polymorphs of cal-
  cium carbonate on the hydration process of cement-based materi-
3C 4 A3 S H12 þ CH þ C C þ19H als, the effects of aragonite (Sturcal F limestone) and calcite
  (Marblewhite limestone and HT Sturcal F limestone) on the hydra-
! C 6 AS3 H32 þ 2C 4 AC 0:5 H12 3  309 cm3 =mol þ 33 cm3 =mol
tion process of cement-based materials were investigated [41]. It
þ 37 cm3 =mol ! 707 cm3 =mol þ 2  285 cm3 =mol; DV can be seen that from Fig. 4 [41] that calcite accelerated and ampli-
¼ 28 Vol% ð7Þ fied the silicate reactions, while aragonite had less effect on the
peak related to silicate reaction. This can be related to the different
  surface structures of calcite and aragonite in aqueous solutions
3C 4 A3 S H12 þ 2C C þ18H
[39,52]. The surface of calcite is composed of a planar configuration
 
! C 6 AS3 H32 þ 2C 4 A C H11 3  309 cm3 =mol þ 2  37 cm3 =mol of Ca and O atoms, which is similar to the CaO layers in C–S–H. The
spacing of the calcium atoms in the grid of calcite (10 14) cleavage
! 707 cm3 =mol þ 2  262 cm3 =mol; DV ¼ 23 Vol% ð8Þ
plane is 0.5 nm by 0.4 nm [39], which resembles the CaO layers in
tobermorite (0.56 nm by 0.36 nm) [47]. By contrast, only Ca atoms
3. Hydration process were found on the surface layer of aragonite whereas no O atoms
were detected [52]. As a result, the surface of calcite was more con-
As the filler effect of LS has negligible influence on the hydration ducive to the precipitation and growth of early-age hydration
process of cement-based materials, this section only discusses the products than that of aragonite [41].
nucleation, dilution and chemical effect of LS on the hydration pro-
cess of cement-based materials. 3.2. Dilution effect

The dilution effect of LS on hydration process of cement-based


3.1. Nucleation effect
materials is mainly influenced by its amount, especially when the
LS with coarse particles size are used. When coarse LS (maximum
The nucleation effect of LS on hydration process of cement-
particle size = 20 lm) was incorporated into cement, there was no
based materials is mainly influenced by its particle size, amount
significant difference between the heat evolution curves of the pure
and surface structures. As shown in Fig. 2 [40], the main hydration
Portland cement mixture and Portland cement blending with LS, as
peak of sample containing the finest LS (i.e., median particle size =
shown in Fig. 5 [42]. Moreover, the maximum heat of hydration for
0.7 lm) was 15% higher than that of the OPC sample, and it
Portland cement mixture was approximately 3.0 mW/g, and it
appeared 25% prior to that of the OPC mixture. A more pronounced
decreased with the increase of LS amount. It can be seen from
shoulder on the main hydration peak could be observed for the
Fig. 5(b) that the 48 h total hydration heat of mixtures containing
coarse LS were lower than that of pure Portland cement mixture,
and it tended to decrease with the increase of LS amount [42].

3.3. Chemical effect

The chemical effect of LS on hydration process of cement-based


materials is mainly influenced by its particle size and its synergic
effect with SCMs. With the decrease of LS particle size, the dissolu-
tion of calcium carbonate increased, and the chemical reaction
between calcium carbonate and aluminate enhanced. It can be
seen in Fig. 2 that with the decrease of particle size of LS, a double
dump appeared in the curve of heat release rate, which could be
attributed to the formation of carboaluminate [40].
Although the chemical effect of LS is little since the aluminate
phase in cement is limited, the additional aluminate phase from
SCMs could enhance the chemical effect of LS. It could be observed
in Fig. 6 [53] that the cumulative heat of hydration of mixtures
containing slag and/or LS was generally lower than that of the
OPC mixture. Nevertheless, the cumulative heat of hydration of
mixtures was not proportional to the cement replacement level,
which could be attributed to the formation of the monocarbonate
Fig. 2. Influence of particle size of LS on the heat release rate [40]. phase. Comparing with mixture containing slag alone, the
D. Wang et al. / Construction and Building Materials 181 (2018) 659–672 663

Fig. 3. Heat of hydration of PC–5 lm LS; (a) heat evolution and (b) total heat evolved [42].

Fig. 4. Isothermal heat flow as a function of time at 23 °C for Type III cement/F ash with and without various CaCO3 replacements [41].

cumulative heat of hydration of mixtures containing both LS and ettringite, monosulfate and calcium hydroxide, etc. The incorpora-
slag were higher. It indicated that the reactivity of LS increased tion of LS in Portland cement resulted in additional formation of
in the presence of slag [53]. hemi- and/or mono-carbonate instead of the monosulfate
From Table 1, it can be seen that incorporating proper fine lime- [43–45]. Moreover, slightly more ettringite was formed when LS
stone powder mainly displays nucleation effect, accelerates the was incorporated into cementitious materials [54]. Since the filler
hydration of C3S, increases the hydration peak of C3S and hydration effect of LS has little influence on the hydration products of
heat of cement-based materials. However, it may also decrease the cement-based materials, the nucleation, dilution and chemical
hydration peak of C3S and hydration heat of cement-based materi- effect of LS on the hydration products of cement-based materials
als if ultra- fine limestone powder or coarse limestone powder in are discussed in this section.
incorporated, which dominates the dilution effect. The additional
aluminate phase from SCMs enhances the chemical effect of lime- 4.1. Nucleation effect
stone powder, promotes the formation of carboaluminate and
increases the hydration heat of cement-based materials. The nucleation effect of LS on hydration products of cement-
based materials is influenced by its particle size. The non-
4. Hydration products evaporable water content (Wn) could be potentially used as an
indicator to estimate the hydration degree of cement-based
It is well-known that the main hydration products of cement- materials. The non-evaporable water content of mixtures at 3
based materials without LS are calcium silicate hydrate (C-S-H), and 28 days were investigated, as shown in Fig. 7 [53]. It could
664 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

Fig. 5. Heat of hydration of PC–20 lm LS; (a) heat evolution and (b) total heat evolved [42].

LS. In comparison, the normalized CH contents of mixtures con-


taining 0.7 lm and 3 lm LS were higher at 1 day [40].

4.2. Dilution effect

The dilution effect of LS on hydration products of cement-based


materials is mainly influenced by its amount. The effects of differ-
ent mineral powders, such as LS and quartz powder, on the hydra-
tion products of cement-based materials were investigated in [55].
Although the hydration degree of mixtures containing mineral
powders was higher, the CH content was slightly lower because
the cement clinker was relatively low, especially for the mixtures
containing 30% and 40% mineral powders at 1 day. A higher
replacement of cement notably reduced the CH content.

4.3. Chemical effect

The chemical effect of LS on hydration products of cement-


based materials is mainly influenced by its particle size and
amount and its synergic effect with SCMs. The XRD data presented
in Fig. 8 [43] shows that the aluminate phase reacted with CaCO3 to
form mono- and hemi-carbonate when LS was incorporated into
cement-based materials [43]. The peak corresponding to hemicar-
bonate was observed after 7 days. Later, the peak of hemicarbonate
Fig. 6. Cumulative heat of hydration in W/g of binder (cement + slag) for: (a)
decreased but the peak of monocarbonate increased. Ipavec et al.
volumetric replacement of OPC by slag (OPC-20: 80%OPC + 20% slag by volumetric
percentage), (b) OPC replaced by LS–slag blends (BLD-20: 80%OPC + 7.3% slag + [56] also found that calcium hemicarboaluminate was formed at
12.7% LS, BLD-40: 60%OPC + 27.3% slag + 12.7% LS by volumetric percentage) [53]. early ages in OPC blend containing LS, and it was converted into
calcium monocarboaluminate after 28 days. However, it was also
reported [57] that the hydration degree of limestone powder was
be observed that the Wn of OPC–slag–LS interground mixtures very low at early ages, and the calcium monocarboaluminte
were higher than that of OPC–slag and OPC–slag–LS blended mix- hydrates was detected at 180 days.
tures at 3 days, but the incorporation of LS had little effect on the In order to clarify the influence of particle size of LS on its chem-
Wn of cement-based materials at 28 days. It might be attributed ical effect, the normalized CH contents of mixtures with intergrind-
to the nucleation effect of LS that improved the hydration degree ing or blending LS were investigated, as shown in Fig. 9 [53].
of cement-based materials at early ages. The effect of particle size Intergrinding or blending LS had little effect on the normalized
of LS on the normalized CH content of was also investigated. The CH contents of mixtures. The chemical effect of LS in cement-
normalized CH content (CH content per gram cement) of mixture based materials was also assessed by quantifying the consumption
containing 15 lm LS was similar to that of the mixtures without of carbonate. The consumed carbonate content in the blended and

Table 1
Effects of limestone powder on the hydration process of cement-based materials [40,42,53].

Binder composition (%) Particle size (lm) Replacement pattern Main action mechanism
90%OPC + 10%LS Medial particle size: 0.7, 3, 15 Replacing cement Nucleation effect [40]
(70–100%)OPC + (0–30%)LS Maximum particle size: 5, 20 Replacing cement Dilution effect [42]
(50–100%)OPC + (7.3–50%)Slag + (0–12.7%)LS Medial particle size: 0.7, 3, 10, 15 Replacing slag Chemical effect [53]
D. Wang et al. / Construction and Building Materials 181 (2018) 659–672 665

Fig. 7. Non-evaporable water content normalized with respect to clinker factor as a function of the clinker replacement level at: (a) 3 days and (b) 28 days. OPC:OPC + slag,
BLD: OPC blending with LS + slag, INT: OPC intergrinding with LS + slag [53].

Fig. 8. XRD-patterns for the different tested blends at 1, 7, 28, 90 and 180 days. The main peaks of ettringite (E), monosulphate (Ms), possibly a sulphate and carbonate
containing hydroxy-AFm(AFm*), hemicarbonate (Hc), monocarbonate (Mc) and ferrite (F) were observed [43].

Fig. 9. Normalized CH content with respect to clinker factor plotted as a function of the clinker replacement level at: (a) 3 days and (b) 28 days [53].
666 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

Fig. 10. Normalized consumed carbonate content with respect to clinker factor plotted as a function of the clinker replacement level at: (a) 3 days and (b) 28 days [53].

interground OPC-LS-slag systems after 3 and 28 days is shown in during the thermal analysis, the residual calcium carbonate will
Fig. 10 [53]. It can be observed in Fig. 10(a) that, within 3 days, increase, and thus, the consumption of calcium carboaluminate
more than 10% of the carbonates in interground OPC-LS-slag mix- would be underestimated.
tures were consumed while the consumption in the blended OPC- 
TP111 C
 
LS-slag mixtures was around 5%. It might be attributed to the finer C 6 A S H32 ƒƒƒƒƒ! C 4 A S H12 þ C S H0:5 þ H " ð9Þ
particle size of LS in the interground OPC-LS-slag mixtures. How-
 
TP190 C
ever, the carbonate consumption at 28 days was similar in the C 4 A S H12 ƒƒƒƒƒ! C 3 AH6 þ C S þH " ð10Þ
interground OPC-limestone powder-slag mixtures and blended
OPC-limestone powder-slag mixtures. The delayed reaction and TP280 C
C 3 AH6 ƒƒƒƒƒ! C 4 A3 H3 þ CH þ H " ð11Þ
higher consumption rate of limestone powder at later ages may
be explicated with the coarser and less reactive particles of LS Both calcium hydroxide and carboaluminate content could be
when it came to reaction with aluminate phases. It is worth saying influenced by the amount of LS. Incorporating LS to replace 5% of
that before quantifying the consumption of carbonate phases, the OPC decreased the normalized CH content after 7 days. Incorporat-
thermal decomposition reaction of calcium carboaluminate should ing LS to replace 5% of fly ash in OPC-FA mixture also decreased the
be clarified. It was reported [58] that calcium sulphoaluminate was normalized CH content after 28 days. The decrease in CH content
decomposed under thermal condition, as shown in Eqs. (9)–(11). indicated that the formation of calcium hemicarboaluminate
The molecular structure of calcium carboaluminate is similar with hydrate could consume CH [43]. The effect of amount of LS on
calcium sulphoaluminate. If the calcium carbonate is regenerated the carboaluminate content of cement-based materials was also

Fig. 11. Influence of different quantities of LS on the hydration of cements: (a) C3.5-1, (b) C3.5-3, and (c) C3.5-9. The main peaks of ettringite (Et), hemicarbonate (Hc),
monocarbonate (Mc) and ferrite phase (C4AF) were observed [59].
D. Wang et al. / Construction and Building Materials 181 (2018) 659–672 667

Fig. 12. Thermal gravimetric analyses of cement pastes hydrated at 90 days [64].

Fig. 13. Pore size distribution of mixtures with 350 kg/m3 of cement [74].
investigated [59]. It can be observed in Fig. 11 [59] that the inten-
sity of hemicarbonate peak of cement-based materials containing
3% LS (C3.5-3) and 9% LS (C3.5-9) was higher than that of From Table 2, it can be concluded that it would mainly show
cement-based materials containing 1% LS (C3.5-1). For the nucleation effect if proper fine limestone powder was incorporated
cement-based materials containing 1% LS (C3.5-1), the formation into cement-based materials, and the hydration degree of cement
of monocarbonate was delayed, and a broad peak at 2h  11.3° would increase, thus more C-S-H and CH were formed at early
was observed, which was probably corresponding to a composition ages. However, the nucleation effect of limestone powder had little
between hemicarbonate and monocarbonate [60]. The monocar- effect on the hydration products at later age. It would mainly dis-
bonate gradually increased with time in all samples, and the rate play dilution effect if superfluous fine limestone powder or coarse
of monocarbonate formation was the lowest for the cement- limestone powder was incorporated into cement-based materials,
based materials containing 1% LS (C3.5-1) [59]. thus less C-S-H and CH were formed. The chemical effect of lime-
The synergic effect between LS and SCMs also influences the stone powder on hydration products of cement-based materials
hydration products of cement-based materials containing LS. By is mainly originated from the reaction between limestone powder
determining the carbonate consumption or hemi/mono- and alumina in cement-based materials and it generates carboalu-
carbonate content, the synergistic effect between LS and slag could minate. More carboaluminate would formed at early ages when
be quantified [61]. With the increase of cement clinker replace- fine limestone powder was incorporated, but the content of car-
ment level, the carbonate consumption increased. With the boaluminate is similar at later age regardless of the particle size
increase of carbonate consumption, the hemi- and mono- of limestone powder. More carboaluminate would formed if the
carbonate content increased. The reason might be that the reactive amount of limestone powder increased or SCMs containing Al2O3
alumina in slag (8.7%) increased the reactivity of LS [53]. In the was also incorporated.
presence of the calcium aluminosilicate (CAS) glasses, the chemical
effect of LS also increased [62]. As shown in Fig. 12 [62], the reac- 5. Microstructure
tion ratio of LS in the mixture containing 30% of LS was 9%, whereas
it increased to 16% as CAS9N replaced with 10% LS. The reason In general, the LS particles can solidify the microstructure of
might be the relatively high Al2O3 content in the CAS glasses. It cement-based materials in different fashions. Fine LS particle could
was also supported by previous studies that a higher C3A content fill the pores between hydration products. The nucleation effect of
increased the carbonate consumption in Portland limestone LS could improve the hydration degree of cement and generate
cements [63,64]. Although the reactive alumina in SCMs could more hydration products at early ages. The dilution effect of LS
increase the chemical effect of LS, it was reported that the reaction can decrease the reactive cement clinker and reduce the amount
ratio of fly ash and slag after one year were approximately 25–30 of hydration products. The chemical effect of LS can increase the
wt% and 70 wt%, respectively [65,66], and thus the formation of volume of solid phase of hydration products. Thus, all the four
hemi/mono-carbonate was limited. It was confirmed by previous effects influence the microstructure of cement-based materials.
study that the Al2O3 content in fly ash and slag used was 18.5%
and 7.9%, respectively [50]. Due to the lower activity of slag and 5.1. Filler effect
fly ash, the actual reaction content of Al2O3 in fly ash and slag with
LS was approximate 5% and 5.5%, respectively. As a result, the The filler effect of LS on the microstructure of cement-based
effects of slag and fly ash on the formation of hemi- and mono- materials is mainly influenced by its particle size and amount. A
carbonate in cement-based materials containing LS were limited refined pore structure was obtained when fine LS was incorporated
[50]. in the mixture comparing to plain Portland cement mortar [67].

Table 2
Effects of limestone powder on the hydration products of cement-based materials [40,43,53,55,59].

Binder composition (%) Particle size (lm) Replacement pattern Main action mechanism
90%OPC + 10%LS Medial particle size: 0.7, 3, 15 Replacing cement Nucleation effect [40]
(50–100%)OPC + (7.3–50%)Slag + (0–12.7%)LS Medial particle size: 0.7, 3, 10, 15 Replacing slag Nucleation effect [53]
(60–100%)OPC + (0–40%)LS / Replacing cement Dilution effect [55]
(65–100%)OPC + (0–35%)FA + (0–5%)LS Medial particle size: 4 Replacing cement Chemical effect [43]
(91–99%)OPC + (1–9%)LS Medial particle size: 8 Replacing cement Chemical effect [59]
668 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

The mean pore size of mortar with plain Portland cement was nano-limestone particles effectively filled pores of ultra-high per-
60 nm, while the mean pore size of mortar containing 10% LS formance concrete and a denser matrix was obtained comparing
was 31 nm [68]. The refining effect of LS was further improved to plain specimens.
by decreasing its particle size [69,70]. Incorporating proper When LS was incorporated to replace the aggregate without
amount of fine limestone powder reduced the volume of large pore change the cement and water content, the threshold pore diameter
and increased the volume of small pores with diameter smaller of S-350/90 (Cement: 350 kg/m3, LS: 90 kg/m3) was lower than
than 100 nm, which had little harm to the properties of that of S-350/0 (Cement: 350 kg/m3, LS: 0 kg/m3) and S-350/45
cement-based materials [71,72]. Li et al. [73] also found that the (Cement: 350 kg/m3, LS: 45 kg/m3), as can be seen from Fig. 13

Fig. 14. SEM results of C3S control (left) and C3S + nano-CaCO3 (right), hydrated for (a, b) 0 h, (c, d) 2 h, (e, f) 4 h, (g, h) 1 day, and (i, j) 3 days. [76].
D. Wang et al. / Construction and Building Materials 181 (2018) 659–672 669

Fig. 14 (continued)

[74]. Moreover, the volume of large capillary pores and observed that etched pits were formed [77]. Subsequently, C-S-H
macro-pores in S-350/90 was 35.2% and 31.7% less than that was precipitated in the etch pits during the hydration process of
of S-350/0 and S-350/45, respectively. Incorporation of LS to cement [76].
replace the aggregate filled the pores and reduced the porosity of
mixtures [74]. 5.3. Dilution effect

5.2. Nucleation effect When enough coarse LS was incorporated into cement-based
materials, the porosity of mixtures was higher than that of control
The nucleation effect of LS accelerated the hydration of cement, OPC mixture, as shown in Fig. 15 [78]. Since the particle size of LS
promoted the precipitation of C-S-H, and filled the pores in mix- used was close to cement, the average pore size of mixtures with
tures at early ages [75]. During the hydration process of cement, LS was similar to that of control OPC mixtures.
the SEM results of cement-based materials without and with lime-
stone powder were observed as shown in Fig. 14 [41,76]. For the 5.4. Chemical effect
control group, it was observed that a few fibrous C-S-H appeared
on the surface of C3S at 2 h, while the fibrous C-S-H appeared on Since LS stabilizes the ettringite and react with aluminate phase
the surface of CaCO3 [76]. It was also observed that a large amount in cement and supplementary cementitious materials to form
of ordered materials precipitated on the surface of LS, and they hemi- and mono-carboaluminate, the chemical effect of LS can
were consistent with the calcite cleavage surface through atomic influence the porosity of mixtures containing LS. As shown in
force microscope observation [39]. During the first 15 min, it was Eqs. (1)–(8), the chemical effect of LS can increase the solid volume
of hydration products, and reduce the porosity of cement-based
materials. Reportedly, ettringite decomposed into monosulphate
in the absence of LS [43]. When LS was incorporated into
cement-based materials, the decomposition of ettringite was pre-
vented, and calcium hemi- and mono-carboaluminate were
formed. At 25 °C, the molar volume of ettringite and monosulphate
was 707 cm3/mol and 309 cm3/mol, respectively. Ettringite was
more voluminous than monosulphate [79]. Thus, when suitable
LS was added into mixtures, the porosity of mixtures reduced [43].
From Table 3, it is easy to inferred that it would mainly show
filler effect when suitable fine limestone powder was used, and it
would refine the pore structure and reduce the porosity of
cement-based materials. It would mainly display nucleation effect
if proper fine limestone powder was incorporated into cement-
based materials, and the porosity of cement-based materials
decreased at early ages. It would mainly display dilution effect if
superfluous fine limestone powder or coarse limestone powder
was incorporated into cement-based materials, thus increased
the porosity of cement-based materials. The chemical effect
Fig. 15. Porosity and average pore size of blended binder pastes after 28 days of of limestone powder generates carboaluminate, stabilizes the
hydration [78].
ettringite and thus reduce the porosity of cement-based materials.

Table 3
Effects of limestone powder on the microstructure of cement-based materials [41,43,74,78].

Binder composition (%) Particle size (lm) Replacement pattern Main action mechanism
100%OPC / Replacing aggregate Filler effect [74]
90%OPC + 10%LS Medial particle size: 1.6, 16 Replacing cement Nucleation effect [41]
(65–100%)OPC + (0–35%)LS Medial particle size: 3, 10 Replacing cement Dilution effect [78]
(65–100%)OPC + (0–35%)FA + (0–5%)LS Medial particle size: 4 Replacing cement Chemical effect [43]
670 D. Wang et al. / Construction and Building Materials 181 (2018) 659–672

6. Summary and future needs The effects of LS on the hydration and microstructure of
cement-based materials depend on many factors. In order to clarify
Based on the above discussions, the following conclusions can the effects of LS in cement-based materials, some further research
be drawn: needs to be conducted:

(1) LS influences the properties of cement-based materials by its (1) Although the filler effect, nucleation effect, dilution effect
filler effect, nucleation effect, dilution effect and chemical and chemical effect of LS on the hydration and microstruc-
effect. Incorporating proper fine limestone powder acceler- ture of cement-based materials have been intensively inves-
ates the hydration of C3S, increases the hydration peak of tigated, the extent to which these effects influence the rate
C3S and hydration heat of cement-based materials. However, of hydration, heat of hydration, hydration products and pore
it decreases the hydration peak of C3S and hydration heat of structure characteristics of cement-based materials still
cement-based materials if superfluous fine limestone pow- need further study.
der or coarse limestone powder is incorporated. The alumi- (2) It is widely accepted that hemi- and mono-carbonate are
nate phase in C3A, C4AF and SCMs promotes the formation formed when LS is incorporated into cement-based materi-
of carboaluminate and increases the hydration heat of als. The reason why metastable hemicarbonate phase is
cement-based materials. In the absence of LS, ettringite formed instead of direct formation of mono-carbonate need
decomposes into monosulphate. Incorporation of LS pre- to be further investigated. Moreover, the chemical reaction
vents the decomposition of ettringite to monosulphate. equation of LS in cement-based materials needs to be
Incorporating suitable fine limestone powder increases the clarified.
hydration degree, generates more C-S-H and CH at early (3) Limited research is available on the carbonate consumption
ages, but it has little effect on the hydration products at later of LS. It is assumed that aluminates in cement or supplemen-
age. Incorporating superfluous fine or coarse limestone tary cementitious materials could increase the consumption
powder generates less C-S-H and CH. The chemical effect of LS. In order to quantify the consumption of carbonate
of limestone powder generates carboaluminate. More car- by thermogravimetric analysis, it may be necessary to
boaluminate would formed at early ages if fine limestone clarify the thermal decomposition reaction of calcium
powder was incorporated, but the content of carboalumi- carboaluminate.
nate is similar at later age regardless of the particle size of (4) LS could react with aluminate phase in cement or supple-
limestone powder. More carboaluminate would formed if mentary cementitious materials to form calcium mono- or
the amount of limestone powder increased or SCMs contain- hemi-carboaluminate and consequently stabilize the
ing Al2O3 was also incorporated. ettringite. The formations of calcium mono- or hemi-
(2) Incorporating suitable fine limestone powder refines the carboaluminate increase the solid volume of hydration
pore structure and reduces the porosity of cement-based products, and the molar volume of ettringite is larger than
materials due to filler and nucleation effects. Incorporating that of monosulphate. Hence, the associated hydration prod-
superfluous fine limestone powder or coarse limestone pow- ucts may fill the pore of cement-based materials or cause
der increases the porosity of cement-based materials due to cracking. The effect of these hydration products on the
dilution effect. The chemical effect of limestone powder gen- microstructure of cement-based materials need to be further
erates carboaluminate, stabilizes the ettringite and thus investigated.
reduces the porosity of cement-based materials.
(3) The filler effect of limestone powder has little effect on the Conflict of interest
hydration of cement-based materials. Its nucleation effect
mainly accelerates the hydration peak of C3S and generates The authors declare that there is no conflict of interest.
more hydration products at early ages. The dilution effect
of LS reduces the hydration peak of C3S and decreases the
Acknowledgements
content of C-S-H and Ca(OH)2. Its chemical effect reflects
at the third peak which corresponds to the formation of
Financial supports from National Science Foundation of China
carboaluminate.
under contract Nos. 51608187 and 51461135001 are greatly
(4) The effects of limestone powder on the microstructure of
appreciated. The project was also supported by Key Laboratory of
cement-based materials is complex and cannot clarify
Advanced Civil Engineering Materials (Tongji University), Ministry
directly. The filler effect of limestone powder on the
of Education (No. 201702) and State Key Laboratory of High Perfor-
microstructure of cement-based materials might be
mance Civil Engineering Materials (No. 2016CEM006).
reflected by the residual content of limestone powder; its
nucleation effect might be clarified by the relative content
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