Repair and Service

DD+DIS150.05E Replacements

List of Contents

1 Upper Tray (MOD01) Replacement......................................... 1

2 Lower Tray (MOD02) Replacement......................................... 3
3 Pickup Module (MOD03/04) Replacement ............................. 5
4 TPH Module (MOD05) Replacement ....................................... 7
5 Output Module (MOD06) Replacement ................................ 10
6 Drum Drive Module (MOD07) ................................................ 12
7 Devil Module (MOD08) Replacement.................................... 15
8 Power Supply Module (MOD09) Replacement .................... 18
9 Display Module (MOD10) Replacement ............................... 21
10 Input Sensor Module (MOD11) Replacement ...................... 23
11 Themis Module (MOD12) Replacement................................ 26
12 Cam drive (MOD13) Replacement ........................................ 29
13 Gear Box Module (MOD14) Replacement ............................ 31
14 Suspension Drive Module (MOD15) Replacement.............. 33
15 TPH cooling fan (MOD16) Replacement .............................. 36
16 Pumps & Valves Assembly (MOD17) Replacement............ 38
17 RAM Module (MOD18) Replacement .................................... 40
18 E-Box Cooling Fan (MOD20) Replacement.......................... 43
19 Cam Drive Shaft Replacement.............................................. 45
20 Devil/Themis/RAM Module Replacement............................. 49
21 Hard Disk Drive Replacement............................................... 52
22 Main Drive Pulley & Belt Replacement ................................ 55
23 OSB Module Replacement .................................................... 57
24 Print Drum Module Replacement ......................................... 60
25 Tag Reader Assembly Replacement .................................... 65
26 TPH Filter Module Replacement ........................................... 67

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / I

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
DD+DIS150.05E Replacements

1 Upper Tray (MOD01) Replacement

Required Spare Part, Tools & Time 1 Pull out and lift the tray to take it out

2
1

5366QRM01 5366QRM10

3 Remove tag reader, cable, cable holder

2 Take out films and turn tray
and EMI shield

2
3
1
4
5
1
3

5366QRM03 5366QRM04

4 Mount tag reader, cable, cable holder

5 Insert tray and load films
and EMI shield

2 1

3
4

5366QRM05 5366QRM11

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 1

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Print a SMPTE testimage 7 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

8 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 2 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

2 Lower Tray (MOD02) Replacement

Required Spare Part, Tools & Time 1 Pull out and lift the tray to take it out

2
1
5366QRM01 5366QRM02

3 Remove tag reader, cable, cable holder

2 Take out films and turn tray
and EMI shield

2
3
1
4
5
1
3

5366QRM03 5366QRM04

4 Mount tag reader, cable, cable holder

5 Insert ray and load films
and EMI shield

2 1

3
4

5366QRM05 5366QRM06

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 3

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Print SMPTE testimage 7 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

8 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 4 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

3 Pickup Module (MOD03/04) Replacement

1 Pull out upper or lower tray and lift the
Required Spare Part, Tools & Time
tray to take it out

2
1
5366QRM15 5366QRM02

3 Insert new Pickup Module, insert and

2 Pull out pickup module
close tray

1 1

5366QRM12 5366QRM14

4 Print a SMPTE testimage 5 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 5

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Your Drystar 5302 is ready to use

5366QRM08

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 6 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

4 TPH Module (MOD05) Replacement

Required Spare Part, Tools & Time 1 Print a SMPTE testimage

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM35 5366QRM07

2 Switch off and disconnect all cables 3 Open the top cover

5366QRM16 5366QRM36

5 Open the hold-down bracket and unplug

4 Caution: The Thermal Head can be hot!
the two connectors 2 and 3

2 3

5366QRM37 5366QRM38

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 7

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Open the TPH unit. Disconnect

7 Take out TPH unit
connectors 3 to 5 and loosen screws A

4
3
A

5366QRM39 5366QRM40

8 Pack SMPTE film, defective TPH 9 Insert new TPH, fasten screws A and
and fill in forms connect connectors 3 to 5

5 6 A
1

Waybill 4 5
Sender:
Return
John Smith
Label
Receiver:
Agfa SN:SN: 1234 3 4 3 A
Part:
Part: TPH

5366QRM41 5366QRM42

10 Close TPH, connect connectors 3 and 4

11 Close the top cover
and close hold down bracket

2
1

3 4

5366QRM43 5366QRM44

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 8 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

12 Connect cables and switch on 13 Perform a film calibration

3 4 WARMING UP
Please Wait 1. Press the Key-operator key
2. Scroll down to “Film calibration”
5 Ready 3. Press the Confirm key

1 Film calibration CA
2 2 Therm. Head clean.

5366QRM23 5366QRM34

15 In case blank frame < 2 mm call service

14 Print a SMPTE testimage
or refer to Tech. Doc. Chap. 3.6

1. Press the Key-operator key

= 2 mm = 2 mm
2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
If < 2 mm
7. Press the Confirm key to select one copy Call Service or
SELECT CA Tech. Doc. Chap. 3.6
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM33

16 Check image quality 17 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 9

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

5 Output Module (MOD06) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5365QRM63 5365QRM16

3 Remove connectors and 2 screws.

2 Open top cover
Remove Output Tray. Lift out module.

3
2

5365QRM36 5365QRM64

5 Insert new module, re-connect

4 Pack defective module and fill in forms
connectors and fasten 2 screws

5 6
2
1 1

3
2 2
Waybill 4
Sender:
John Smith 4
Receiver: 3
AgfaSN:SN: 1234
Part:
Part: TPH

5365QRM65 5365QRM66

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 10 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Close top cover 7 Connect cables and switch on

3 4 WARMING UP
Please Wait

5 Ready

5365QRM44 5365QRM23

8 Perform CDM calibration 9 Print a SMPTE testimage

1. Press the Key-operator key

Drystar 5302 Webpages
2. Scroll down to “Print Image”
3. Press the Confirm key
Service Engineer Tools 4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
Enter Service Command Session 6. Press the Confirm key
7. Press the Confirm key to select one copy
6 Calibration SELECT CA
Print Testimage
3 smpte_1300.zip
2 Internal Densitometer Calibration
4 smpte_lin.zip

5365QRM34 5365QRM07

10 Check image quality 11 Your Drystar 5302 is ready to use

5365QRM08 5365QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 11

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Drum Drive Module (MOD07)

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM24 5366QRM16

2 Open top cover and remove left cover 3 Remove belt and pulley

1 3

2
2

1
3

5366QRM25 5366QRM26

4 Disconnect 2 connectors and open 5 Remove 3 screws and remove drum

cable holder drive module.

3
2
2
1

1 1
5366QRM27 5366QRM28

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 12 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Put new drum drive module in place and 7 Re-connect 2 connectors, close cable
mount 3 screws holder.

3
1
1
2

2 2
5366QRM29 5366QRM30

9 Mount the side cover and close top

8 Mount new pulley and new belt
cover

1
3
2
4
2
5
1
3

5366QRM31 5366QRM32

10 Connect cables and switch on 11 Print a SMPTE testimage

3 4 WARMING UP
Please Wait
1. Press the Key-operator key
2. Scroll down to “Print Image”
3. Press the Confirm key
5 Ready 4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 13

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Check image quality 13 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 14 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

7 Devil Module (MOD08) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW 7
2

5366QRM95 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 At touching the Vilis / Themis / RAM 5 Unplug all connectors at the Devil
module observe ESD precautions module

5366QRM88 5366QRM96

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 15

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

7 Remove 2 screws A. Remove Devil

6 Remove 4 screws. Remove Themis
Module

1
1

5366QRM106a 5366QRM97a

8 Pack defective Devil

9 Mount the new Devil CPU
Module and fill in forms

5 6
1

2
Waybill 4
Sender:
John Smith 2
Receiver: 3
AgfaSN:SN: 1234
Part:
Part: TPH 2

5366QRM99 5366QRM10a

10 Mount Themis PCB with RAM 11 Re-connect all connectors

5366QRM106 5366QRM102

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 16 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

13 Mount the side cover and close top

12 Mount the EMI shield
cover

1 1

5366QRM94 5366QRM22

14 Connect cables and switch on 15 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

16 Check image quality 17 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 17

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

8 Power Supply Module (MOD09) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM86 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 At touching the Devil module observe

5 Unplug connectors 1 to 4
ESD precautions

5366QRM88 5366QRM89

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 18 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

7 Pack defective Power Supply

6 Remove the power supply
Module and fill in forms

5 6
1

2
1 Waybill 4
2 1 Sender:
John Smith

1 Receiver: 3
AgfaSN:SN: 1234
Part:
Part: TPH

1
5366QRM90 5366QRM91

8 Put new power supply in place. Connect

9 Re-connect connectors 1 to 3
the E-label connector. Mount 5 screws.

1 3
3
3
2
3
5366QRM92 5366QRM93

11 Mount the side cover and close top

10 Mount the EMI shield
cover

1
1

5366QRM94 5366QRM22

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 19

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Connect cables and switch on 13 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

14 Check image quality 15 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 20 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

9 Display Module (MOD10) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM116 5366QRM16

3 Unplug connectors and remove

2 Open top cover and remove right cover
display module

1
1

2
2
4

3 3

5366QRM17 5366QRM117

4 When touching the new display 5 Mount new display module and
module observe ESD precautions connect cables

3
1

5366QRM119

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 21

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Mount the side cover and close top

7 Connect cables and switch on
cover

3 4 WARMING UP
Please Wait

3
5 Ready
2
2

1
1

5366QRM22 5366QRM23

8 Print a SMPTE testimage 9 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

10 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 22 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

10 Input Sensor Module (MOD11) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5365QRM154 5365QRM16

2 Open top cover and remove right cover 3 Open hold down bracket

5365QRM17 5366QRM48

5 Disconnet cable, remove screw and pull

4 Open TPH module
out input sensor module

1
2

5366QRM49 5365QRM156

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 23

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Insert new input sensor module, mount 7 Close TPH module and hold down
screw and connect cable bracket

2 3

5365QRM155 5366QRM59

8 Mount the side cover and close top

9 Connect cables and switch on
cover

3 4 WARMING UP
Please Wait

3
5 Ready
2
2

1
1

5365QRM83 5365QRM84

10 Print a SMPTE testimage 11 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5365QRM22 5365QRM23

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 24 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

11 Your Drystar 5302 is ready to use

5365QRM07

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 25

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

11 Themis Module (MOD12) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW 7
2

5366QRM103 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 At touching the Devil / Themis / RAM

5 Remove RAM module
module observe ESD precautions

1
2

5366QRM88 5366QRM114

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 26 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

7 Pack defective Themis

6 Remove 4 screws. Remove Themis
Module and fill in forms

5 6
1

2
Waybill 4
Sender:
John Smith
Receiver: 3
AgfaSN:SN: 1234
Part:
Part: TPH

5366QRM106a 5366QRM105

8 Mount Themis at Devil CPU 9 Remount RAM module

5366QRM106 5366QRM115

11 Mount the side cover and close top

10 Mount the EMI shield
cover

1
1

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 27

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Connect cables and switch on 13 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

14 Check image quality 15 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 28 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

12 Cam drive (MOD13) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5365QRM78 5365QRM16

2 Open top cover and remove right cover 3 Open cable holder

2
1

5365QRM17 5365QRM79

4 Disconnect connctor 1, remove two 5 Put new module in place, fasten 2

screws and remove cam drive module screws and connect cable

2
1
3
2 2

1 3

1
5365QRM80 5365QRM81

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 29

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

7 Mount the side cover and close top

6 Reconnect cable holder
cover

2
1

5365QRM82 5365QRM83

8 Connect cables and switch on 9 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5365QRM84 5365QRM22

10 Check image quality 11 Your Drystar 5302 is ready to use

5365QRM23 5365QRM07

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 30 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

13 Gear Box Module (MOD14) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM15 5366QRM16

2 Open top cover and remove right cover 3 Remove spring, belt and connector

3 1
3
2

5366QRM17 5366QRM18

4 Loosen 3 screws A and remove gear box 5 Put new gear box module in place.
module Fasten 3 screws

2
1 3
1 3
1 3

5366QRM19 5366QRM20

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 31

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Re-connect connector, mount belt and 7 Re-mount right cover and close top
spring cover

3 2

1 2
1

5366QRM21 5366QRM22

8 Re-Connect all cables and switch on 9 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

10 Check image quality 11 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 32 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

14 Suspension Drive Module (MOD15) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM68 5366QRM16

2 Open top cover and remove left cover 3 Remove right cover

1
1
2

3 2

5366QRM25 5366QRM17a

4 Remove output module and output tray 5 Remove rear cover

1
2

3
2 2

5366QRM64 5366QRM70a

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 33

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

7 Disconnect cable, remove 3 screws and

6 Remove spring
remove module

3
2 1
2

5366QRM71 5366QRM72

8 Put new module in place, fasten 3

9 Remount spring
screws A and re-connect cable

2 3
2
5366QRM73 5366QRM74

10 Remount rear cover 11 Remount output module

2
2
1

1 3
2
4

5366QRM75a 5366QRM66

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 34 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

13 Remount left cover and close top

12 Remount right cover
cover

3
2
2

1 1

5366QRM17b 5366QRM32

14 Reconnect all cables and switch on 15 Print SMPTE image

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

16 Check image quality 17Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 35

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

15 TPH cooling fan (MOD16) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5365QRM67 5365QRM16

3 Remove connector A and 2 screws. Lift

2 Open top cover
out module.

2
3
2

A
1

5365QRM36 5365QRM47

4 Insert new module, re-connect

5 Close top cover
connector and fasten 2 screws

2
1
2

A
3

5365QRM60 5365QRM44

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 36 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Connect cables and switch on 7 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5365QRM23 5365QRM23

8 Check image quality 9 Your Drystar 5302 is ready to use

5365QRM08 5365QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 37

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

16 Pumps & Valves Assembly (MOD17) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW7 2

5366QRM142 5366QRM16

2 Open top cover and remove left cover 3 Remove 3 screws, 2 hoses and cable

3
1
2
2
1
1 1
3

5366QRM25 5366QRM143

4 Put new module in place, mount 3

5 Remount left cover and close top cover
screws, cable and hoses

3
3
2

2
1
1 1
1

5366QRM144 5366QRM32

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 38 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Reconnect all cables and switch on 7 Print SMPTE image

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

8 Evaluate test image 9 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 39

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

17 RAM Module (MOD18) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM113 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 At touching the Devil / Themis / RAM

5 Remove RAM module
module observe ESD precautions

1
2

5366QRM88 5366QRM114

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 40 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Mount new RAM Module 7 Mount the EMI shield

5366QRM115 5366QRM94

8 Mount the side cover and close top

9 Connect cables and switch on
cover

3 4 WARMING UP
Please Wait

3
5 Ready
2
2

1
1

5366QRM22 5366QRM23

10 Print a SMPTE testimage 11 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 41

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 42 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

18 E-Box Cooling Fan (MOD20) Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW 7
2

5366QRM107 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 Open cable holder, disconnect 5 Re-mount 2 screws, re-connect

connector and remove 2 screws connector and close cable holder.

3 1

2 2

1 3

5366QRM108 5366QRM109

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 43

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

7 Mount the side cover and close top

6 Mount the EMI shield
cover

1 1

5366QRM94 5366QRM22

8 Connect cables and switch on 9 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

10 Check image quality 11 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 44 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

19 Cam Drive Shaft Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

wa
ter
pro
of 2

5366QRM85 5366QRM16

2 Open top cover and remove left and 3 Disconnect connctor 1, remove two
right cover screws and remove cam drive module

2
4 2
1
1
3
2

2
3

5366QRM45a 5365QRM80

4 Mark belt outside with a waterproof pen 5 Remove belt and pulley

roof
wate
rp
3

Belt running direction important 2

Image artifacts when mounted
the wrong way 1
Mark belt outside with a waterproof pen.

5366QRM152 5366QRM26

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 45

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Open 2 screws, disconnect cable A and

7 Open hold down bracket
remove TPH fan

2
3
2

A
1

5366QRM47 5366QRM48

8 Open TPH module 9 Remove retaining ring and bearing bush

5366QRM49 5366QRM50

10 Take out cam drive shaft 11 Insert new cam drive shaft

5366QRM51 5366QRM57

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 46 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

12 Insert bearing bush. Mount retaining 13 Close TPH module and hold down
ring. bracket

5366QRM58 5366QRM59

14 Mount TPH fan 15 Mount pulley and belt

2
1
2 1

A 4
3 2
5

5366QRM601 5366QRM31

16 Attention: Observe belt running

17 Mount cam drive module
direction

Belt running direction important 2

Image artifacts (17 mm banding)
when mounted the wrong way 3
Mount belt with mark outside. 1
See step # 4.
1
5366QRM153 5365QRM81

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 47

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

18 Mount left and right cover . Close top

19 Connect all cables and switch on
cover

3 3 4 WARMING UP
Please Wait
1
4 5 Ready

3 1
2

5366QRM62 5366QRM23

20 Print a SMPTE testimage 21 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

22 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 48 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

20 Devil/Themis/RAM Module Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW 7
2

5366QRM95 5366QRM16

2 Open top cover and remove right cover 3 Remove the EMI shield

3 1

5366QRM17 5366QRM87

4 At touching the Devil/Themis/RAM 5 Unplug all connectors at the

module observe ESD precautions Devil/Themis/RAM module

5366QRM88 5366QRM96

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 49

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Remove 2 screws A. Remove 7 Pack defective Devil/Themis/RAM

Devil/Themis/RAM Module Module and fill in forms

5 6
1

2
Waybill 4
Sender:
1 John Smith
Receiver: 3
AgfaSN:SN: 1234
1 Part:
Part: TPH

5366QRM97 5366QRM99

8 Mount the new Devil/Themis/RAM

9 Re-connect all connectors
module

2
2

5366QRM101 5366QRM102

11 Mount the side cover and close top

10 Mount the EMI shield
cover

1
1

5366QRM94 5366QRM22

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 50 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

12 Connect cables and switch on 13 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

14 Check image quality 15 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 51

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

21 Hard Disk Drive Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5365QRM128 5365QRM16

2 Loosen 12 screws in the rear and

3 Remove 4 screws, power and data cable
remove EMI shield

2
1
1
1
2
1

5365QRM129 5365QRM130a

5 Mount new hard disk. Observe ESD

4 Remove 4 screws
precautions.

5365QRM132 5365QRM132

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 52 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Remount 4 screws and harddisk power

7 Remount harddisk
and data cable

5365QRM133 5365QRM134

9 Get the device SW from MEDNET.

8 Remount EMI shield
Refer to 'readme.pdf' how to copy to CF

MEDNET

GSO Library

"Sign In"

Hardcopy
1
Dry Imagers

DRYSTAR 5302
2 ZIP File
Freeware
SW_XYZ.ZIP
readme.pdf

5365QRM135 5365QRM136

10 Insert CF card with SW 11 Connect all cables and switch on

3 4 WARMING UP
Please Wait

5 Ready

5365QRM137 5365QRM23

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 53

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Confirm installation of displayed

13 Wait till all data are copied
software

Copying IN
a:/ . . . R_XY_CZ.zip
to
c:/ . . . R_XY_CZ.zip

Installation IN
finished

Please remove card

5365QRM138 5365QRM139

14 Reload machine specific data 15 Print test image from the modality

5365QRM140 5365QRM141

15 Check image quality 16 Your Drystar 5302 is ready to use

5365QRM08 5365QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 54 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

22 Main Drive Pulley & Belt Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

5366QRM77 5366QRM16

2 Open top cover and remove left cover 3 Remove belt and pulley

1 3

2
2

1
3

5366QRM25 5366QRM26

4 Mount new pulley and belt: Always

5 Mount side cover and close top cover
replace both together!

1
3
2
4
2
5
1
3

5366QRM31 5366QRM32

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 55

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Connect cables and switch on 7 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM23 5366QRM07

8 Check image quality 9 Your Drystar 5302 is ready to use

5366QRM08 5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 56 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

23 OSB Module Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW7 2

5365QRM121 5365QRM16

2 Open top cover and remove left cover 3 Caution: The Thermal Head can be hot!

1
2

5365QRM25 5365QRM37

4 Open the hold-down bracket 5 Open the TPH module

5365QRM48 5365QRM49

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 57

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

7 Cut the wire ties, remove cable holder

6 Disconnect connector 1
and take out cable

5365QRM122 5365QRM123

8 Disconnect 3 screws and 4 cables at 9 Insert new OSB module. Mount screws
OSB module. Remove OSB module. and cables.

1 2
2
1

5365QRM124 5365QRM125

10 Re-mount cable holder, cable ties 11 Re-connect connector 1 at TH

5365QRM126 5365QRM127

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 58 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

12 Close TPH module and hold-down 13 Re-mount left cover and close top
bracket cover

3
2

5365QRM59 5365QRM32

14 Connect all cables and switch on. 15 Print a SMPTE testimage

1. Press the Key-operator key

3 4 WARMING UP
Please Wait 2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5 Ready
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
2 7. Press the Confirm key to select one copy
SELECT CA
1 Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5365QRM23 5365QRM07

16 Check image quality 17 Your Drystar 5302 is ready to use

5365QRM08 5365QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 59

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

24 Print Drum Module Replacement

Required Spare Part, Tools & Time 1 Switch off and disconnect all cables

SW7 wa
ter
2
pro
o f

5366QRM45 5366QRM16

2 Open top cover and remove left and

3 Remove cam drive module
right cover

2
4 2
1
1
3
2

2
3

5366QRM45 5366QRM46

4 Mark belt outside with a waterproof pen 5 Remove belt and pulley

roof
wate
rp
3

Belt running direction important 2

Image artifacts when mounted
the wrong way 1
Mark belt outside with a waterproof pen.

5366QRM152 5366QRM26

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 60 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

6 Open 2 screws, disconnect cable A and

7 Open hold down bracket
remove TPH fan

2
3
2

A
1

5366QRM47 5366QRM48

9 Insert auxiliary fittings to lift the

8 Open TPH module
pressure arms

5366QRM49 5366QRM150

10 Remove 2 screws 11 Take out Print Drum Module

5366QRM52 5366QRM53

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 61

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

12 Attention: The print drum has a

13 Insert new Print Drum Module
sensitive surface

Sensitive surface
Rubber surface can be damaged
Insert module carefully

5366QRM53a 5366QRM55

14 Take care that all clips of the guides

15 Re-mount 2 screws
are properly inserted

1
1
1 1

2
1

5366QRM55 5366QRM56

17 Close TPH module and hold down

16 Remove auxiliary fittings
bracket

5366QRM57 5366QRM59

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 62 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

18 Mount TPH fan 19 Mount pulley and belt

2
1
2 1

A 4
3 2
5

5366QRM60 5366QRM31

20 Attention: Observe belt running

21 Mount cam drive module
direction

Belt running direction important 2

Image artifacts (17 mm banding)
when mounted the wrong way 1 3
Mount belt with mark outside.
See step # 4.
1
5366QRM153 5366QRM23

22 Mount left and right cover . Close top

23 Connect all cables and switch on
cover

3 3 4 WARMING UP
Please Wait
1
4 5 Ready

2
3 1
2

5366QRM62 5366QRM23

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 63

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

24 Print a SMPTE testimage 25 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5365QRM07 5365QRM09

26 Your Drystar 5302 is ready to use

5365QRM34

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 64 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

25 Tag Reader Assembly Replacement

Required Spare Part, Tools & Time 1 Pull out and lift the tray to take it out

2
1
5366QRM145 5366QRM02

2 Take out films and turn tray 3 Remove tag reader and cable

2
3
1
4
5
1
3

5366QRM03 5366QRM04

4 Mount new tag reader 5 Load films and insert ray

2 1
1
3
4

5366QRM05 5366QRM11

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 65

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

6 Print a SMPTE testimage 7 Check image quality

1. Press the Key-operator key

2. Scroll down to “Print Image”
3. Press the Confirm key
4. Press the Confirm key to select “testimage”
5. Scroll down to “smpte_lin.zip”
6. Press the Confirm key
7. Press the Confirm key to select one copy
SELECT CA
Print Testimage
3 smpte_1300.zip
4 smpte_lin.zip

5366QRM07 5366QRM08

8 Your Drystar 5302 is ready to use

5366QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 66 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09
 Repair and Service
DD+DIS150.05E Replacements

26 TPH Filter Module Replacement

Required Spare Part, Tools & Time 1 Open top cover

5365QRM110 5365QRM36

2 Remove 2 screws. Lift out module. 3 Remount new module

5365QRM111 5365QRM112

4 Close top cover 5 Your Drystar 5302 is ready to use

5365QRM44 5365QRM09

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Edition 1, Revision 0 DRYSTAR 5302 Chapter 3.5 / 67

2005-09-09 (Type 5366/100) Agfa Company Confidential
 Repair and Service
Replacements DD+DIS150.05E

Printed copies of this document are not controlled.

The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.

Chapter 3.5 / 68 DRYSTAR 5302 Edition 1, Revision 0

Agfa Company Confidential (Type 5366/100) 2005-09-09