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Ms Users2008 Vol1
Ms Users2008 Vol1
The ultimate
ultra-large integrated
mill turn center
NT6600 DCG
■ Large workpiece machine that inherits the ultimate ■ The ultimate integrated mill turn center boasting the
mechanism world’s largest size and fastest speed
New product
introduction Mori Seiki has developed the NT6600 DCG integrated mill turn center for large The NT6600 DCG boasts a maximum machining length of 6,076 mm (239.2 in.),
workpieces in all industries, including aircraft parts, construction machinery, and a maximum machining diameter of 1,070 mm (42.1 in.), and a Y-axis travel
automobile parts. The NT Series of integrated mill turn centers was developed distance of 660 mm (26.0 in.), all number one in the world. This integrated mill
will the goal of incorporating machining capabilities that surpass those of turn center is also the fastest with a Z-axis travel speed of 32 m/min (1,259.8 ipm)
machining centers and lathes into a single, ultimate machine. An optimum and a tool change time of 10 seconds
combination of Mori Seiki’s unique DCG (Driven at the Center of Gravity), DDM or less. In addition, a long boring bar
(Direct Drive Motor), and ORC (Octagonal Ram Construction) technologies in a suitable for Tool-tip ATC and up to three
new, high-rigidity mechanical structure achieves high-speed, high-precision rests (two when the distance between center
machining. Inheriting the superb performance of the NT Series and representing a is 3000 or 4000) are available as options
further step forward with support for long and large-diameter workpieces, the to help achieve high-speed, high precision
NT6600 DCG is the ultimate integrated mill turn center. machining of large workpieces.
《Main specifications》
● Y-axis travel: 660 mm (26.0 in.)
● Z-axis rapid traverse rate: 32 m/min (1,259.8 ipm)
● Tool changing time (chip-to-chip): 10 seconds or less
● Long boring bar (option): 1,270 mm (50.0 in.)
[New medium-term management plan]
Special feature
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Mori Seiki has undertaken a variety of challenges over the years to grow into one of uniform, high-quality service throughout the world, we have established numerous
the leading machining equipment manufacturers in Japan. In the field of service and technical centers, parts centers, and service centers in Japan and other countries. We
support, Mori Seiki was the first to introduce 24/7 (365 days a year) telephone support have also stationed many expert staff members with strong engineering backgrounds to
in 2001. In 2006, Iga achieved a 92% rate of dispatch of parts within 24 hours. In April help customers solve a wide range of problems from technical issues to management
of 2007, we extended the product warranty period in Japan from one year to two years, concerns. With the emphasis on emerging markets, we plan to establish new technical
creating an environment that allows customers to use our products free of worry. In centers and application centers, and continue our efforts to provide our customers
addition, based on the principle that a stable network of bases is essential to providing throughout the world with an even higher level of service as a top manufacturer.
■ Japan North/
Europe Asia/Oceania Region Japan
South America Region
■ Overseas countries
Stuttgart
Engineering (Nagoya) Nagoya Chicago
Factory Service 48 Paris
■ Building the best product development system in the industry ■ Providing products that meet the needs of the age
Over the years Mori Seiki has worked hard to win high acclaim from customers Last year, in order to meet the growing need of manufacturing industries for
throughout the world, including Japan, North America, Europe, the fast-growing China, large and complex workpiece machining, we expanded our large machine lineup
Southeast Asia, and the countries of central and eastern Europe. to include the NMV8000 DCG high-precision, 5-axis control vertical machining
To maintain continued growth, it is necessary to have a strong product development and center and the NMH10000 DCG high-precision, 5-axis control horizontal machining
production system that can pick up on trends in the world market and respond quickly with center, both which incorporate our unique technology. This year as well, in order
products that customers need. To deliver the best products in the industry to customers to satisfy our customers throughout the world, we are offering a diverse lineup that
throughout the world in the shortest possible delivery period, we will increase our product includes the NT6600 DCG integrated mill turn center boasting the world’s longest
development staff, strengthen our two-base development system consisting of the design Y-axis travel distance and a large-scale model of the NH Series of high-precision
team in Japan and the Digital Technology Laboratory Corporation in the United States, and horizontal machining centers.
expand our development and production network inside and outside Japan.
As the successor to our “Mori-568PLAN” that was implemented to provide expenses, establishment of global management quality, strengthening staff
high-quality service and top-class products on a uniform basis throughout through education, and development of managerial talent. To meet these
■ MORI SEIKI USERS
the world, we are starting our new “PQR555” medium term management plan goals, the corporation will be strengthened to enable sustained development
this year. Deriving its name from the initial letters of “People”, “Quality”, and based on the attainment of target numbers over the next three years.
“Risk management”, this plan takes as new goals stability in mature markets, Mori Seiki will continue to pursue the challenge of becoming Global One
capturing market share of new markets, expansion to strategic industries, in the machine tool industry in order to provide all customers will first-class
reduction of cost of sales ratio and selling, general and administrative products and first-class service.
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Surrounded by beautiful mountains,
Yamagata Screw Industry Co., Ltd. Murayama city is located in the northern
(Murayama, Yamagata) p a r t o f t h e Ya m a g a t a b a s i n . T h e
employees of Yamagata Screw Industry
Co., Ltd. manufacture hydraulic parts
for construction equipment in this town,
which, while surrounded by the beauty
● Yabiku Managing Director of
of nature including the Mogami river, has Yamagata Screw Industry Co., Ltd.
excellent access to transportation. stands in front of the CL1500.
Product quality is top priority
The founder of the company is President Katsutarou Ooyama, who has also served
and our delivery by deadline as president of Tendo Co., Ltd. and central chairman of the prefectural agricultural
cooperative, and has made major contributions to the local region as a politician.
rate is over 93%.
Based on the slogan “industry in farming villages”, he conceived the idea that the local
area could be made more prosperous by keeping farmers at home who normally left
to find work elsewhere in the agricultural off season, and this provided the opportunity
for the founding of the company. Yabiku Managing Director has this to say: “Our
company depends on the trust of our customers. QCD (Quality, Cost, Delivery) goes
Singapore is about one third the size of Tokyo. While on the one hand it
Unique-Skill Precision Pte Ltd. boasts a thriving manufacturing industry for the electronics, chemical and
(Singapore) biomedical sectors, it also plays an important role as a financial center for
Asia. This city state is also extremely popular as a tourist spot, and has a
strong international flavor.
Unique-Skill Precision Pte Ltd. was founded in Singapore in April 1991 as
a company specializing in the manufacture of
inserts for the machining of complex-shaped
precision dies and molds and high added-
Continuing to manufacture
value workpieces. Their business has gradually
products with high added value to expanded.
Mori Seiki’s association with this company
beat the competition.
began in 2004, when they purchased our
NVD5000 α1 high-precision vertical machining
center for die & mold manufacturers. The
●The front of their Head Office in development of Singapore’s die and mold
the JTC Building in Kallang
Place. industry has been centered on the electronics
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without saying, and our corporate philosophy is to ‘propose before being asked’”. The customers, product quality is also one of the company’s major strengths.
customer’s trust grows as proposals are made without the customer needing to ask, When asked about Mori Seiki products, Yabiku Managing Director gives Mori Seiki
and the company’s main customers are now top-class manufacturers of hydraulic high marks, saying “Mori Seiki machines are a good match for the workpiece sizes
devices for construction equipment in Japan. About 80% of the company’s products that we handle, and we are very satisfied in terms
are hydraulic parts for construction equipment, with pneumatic and hydraulic of both ease of use and stability of precision”.
couplings among the rest. The main manufacturing machines used by the company The company is pursuing further labor savings,
are CNC lathes, and a total of 70 Mori Seiki machines have been installed, including and has adopted the goal of doubling or tripling
33 CL machines and 15 ZL-153SMC bar feeder systems. By placing the machines sales while maintaining the same number of
to create a concentrated line and running workers in order to attain an optimum price and
automated machines 24 hours a day, the emerge victorious from fierce price competition.
company produces 770,000 pieces in For this purpose as well, the company intends
about 300 product categories per month. to increase machining efficiency and quality and
Thanks to this efficient machining line, the pursue a global expansion of operations.
company has succeeded in dramatically At Mori Seiki, it is our desire to help the
reducing lead time and the delivery by company attain its goal by providing high-
deadline rate is over 93%. Having received efficiency, high-quality products equipped with ● Hydraulic part for construction
numerous product quality awards from ● ZL-153SMC Bar feeder system. cutting-edge technology. machines, a product of Yamagata
Screw Industry.
industry, such as electrical machinery and electronic parts. Now that other companies’ machines. They also
production is shifting towards southern China, but in order to maintain their expressed their great satisfaction with
competitiveness in the market in this difficult environment, they chose Mori Seiki Mori Seiki’s service and support: “When
machines. They were so satisfied with the beautiful machined surface and an alarm went off in the machine’s control
the high precision that in 2007 they bought another NVD5000α1. unit, an applications engineer soon came
Mr. Ace Ng, Toolroom Leader, said that as a result of introducing the running and fixed the problem.” Now
NVD5000α1, “We have reduced the number of defects and shortened they are planning to replace their four NC ● Handle for a garden blower.
delivery times.” In particular, the company praised the fact that the polishing lathes with NVD5000 α1 machines, with
process has been greatly reduced, the aim of creating products with even higher added value.
because they can obtain a high- As their name suggests, Unique-Skill Precision Pte Ltd. have developed
precision finished surface. In order to their “Unique skills” by always keeping an eye on market trends. We are
ensure constant machining accuracy, honored that when they thought about the high-performance, high-precision
Unique-Skill Precision Pte conduct machines which they needed to keep on winning in this region when die and
regular inspections of their machines’ mold production is moving overseas, they chose Mori Seiki products. We
precision, but it is remarkable how little will continue to do our best to contribute to their production of products with
maintenance work they need to do for ● They are currently running two
high added value through our comprehensive support systems.
Mori Seiki products compared with NVD5000α1 machines. Right: Mr. Ace Ng.
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Mori Seiki develops a new MAPPS Ⅲ function that enables
precision 3D interference checking
In collaboration with Imao Corporation, Mori Seiki has developed a are automated.
new function that loads fixture models generated by Imao’s “IMAO CAD/ In addition, we developed a function that makes it easy to load fixture models
CAF” fixture design support system into “MAPPS Ⅲ” and checks for 3D created in “IMAO CAD/CAF” into MAPPSⅢ. This reduces the time required
interference. to set fixture models and dramatically shortens machining read time. By
In an integrated machine that simultaneously drives a tool spindle performing machining simulation that includes fixtures on MAPPS Ⅲ, a more
together with a cutter turret, secondary axis, or other mechanism, the precise 3D interference checking is achieved. This function allows the high-
slightest operational error can lead to a machine collision accident. The efficiency machining of an integrated machine to be fully used.
3D interference checking function detects interference by performing
Technical
■ Loading a fixture model
simulations using models of spindles, tools, workpieces, fixtures, and
explanation 1. Create using IMAO CAD/CAF.
other parts that have been registered. The function can be run by manual
or automatic operation, and as it immediately stops the machine when it
detects interference, it has won high acclaim as an outstanding function
2. Download fixture models and create.
that enables worry-free operation from preparation through actual
machining.
Previous 3D interference checking
function required considerable
<IMAO CORPORATION Web Site>
time to set fixture models. By 3. Create using a data library.
Mori Seiki has developed and begun using the “New Operation measurement.
Standards Form”, which explains product assembly procedures on a PC Implementation of the New Operation Standards Form was started
screen. The New Operation Standards Form replaces the previously used from the assembly process for the spindle unit, which is the heart of
work standards form, and was developed with the aim of using video and the machine and requires high assembly precision. At our “Winter
photos to provide a more visual expression of advanced techniques and Productivity Show 2007” held at our Chiba Campus in November of last
know-how, and to enable year, we showed how the New Operation Standards Form is actually used
inspection records to be in the assembly process for the NT Series of integrated mill turn centers.
stored digitally for stricter The New Operation Standards Form is also being used in production of
From the
product quality control. the NMV5000 DCG at DIXI Machines (Switzerland). In addition to helping
production site
The assembly worker to ensure assembly quality, the New Operation Standards Form is enabling
performs assembly work quicker start-up of overseas production and serves as an educational tool
● Assembly work using the New Operation
while viewing the PC screen. Standards Form for the advancement of “cell production”, in which each worker is in charge
In addition to the assembly procedure, parts and tools that are used and of an entire assembly
other important cautionary points are displayed on the same screen, process.
allowing various information related to the process to be checked at a
glance. Values measured at key points are input into the PC, and if a
value is outside the allowed range, an alarm is displayed and the assembly
process is halted. Measured values are managed as data together with
information on the measurement instrument that was used, allowing quick ●Example of a New Operation
Standards Form screen
tracking of detailed histories such as who used what instrument for a (spindle assembly process)
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Summer Productivity Show 2008
ー June 19 (Thu.) to 21 (Sat.) ー
From June 19 (Thu.) to 21 (Sat.), Mori Seiki will hold the “Summer Productivity axis have been respectively increased to 1,050, 900, and 980 mm (41.3, 35.4, and
Show 2008” at its Iga Campus. Centering on models that meet the needs of 38.6 in.), and the maximum accelerations of the X axis, Y axis, and Z axis have been
manufacturing industries for large-scale and increasingly complex machining work, respectively increased to 0.96, 0.88, and 0.59 G. In this way, the specifications have
multiple lineups will be displayed. been enhanced to satisfy points considered important for the machining of large-
The focal point will be our newest models, the NMV8000 DCG high-precision, size parts. During the show we will introduce new models and conduct machining
5-axis control vertical machining center and the NH6300 DCG Ⅱ high-precision demonstrations. We will also hold seminars discussing examples of complex-shape
horizontal machining center. An ultra-large load of up to 1,000 kg (2,200 lb.) can be machining, and conduct tours of our Iga Campus that will showcase our newest
placed on the high-rigidity, 800 mm (31.5 in.) diameter table of the NMV8000 DCG, equipment. We extend a heartfelt invitation to all our customers and associates to
Announcement
and a maximum rotational speed of 25 min-1 on the B axis and 50 min-1 on the attend the show, and look forward to meeting you there.
of show
C axis has been achieved. For the spindle, No. 40 for high-speed machining or No. 50
□ Main machines scheduled for display
with sufficient cutter rigidity for difficult-to-cut material can be selected, making it
■ High-Precision, ■ Vertical Machining Center
possible to match the spindle to the work. The NH6300 DCG Ⅱ requires 11% less 5-Axis Control Vertical Machining Center VS10000/40/2050
floor space than previous machines, the travel distances of the X axis, Y axis, and Z NMV8000 DCG DuraVertical 5060
NMV5000 DCG ■ 2-Turret Shaft Lathe
■ High-Precision, NZ-S1500/1000
High-Efficiency Integrated Mill Turn Center ■ CNC Lathe
NT6600 DCG/4000CS DuraTurn 2550MC
NT4250 DCG/1000SZ
TAIYO KOKI
■ High-Precision Horizontal Machining Center
■ New-Generation Compact CNC Vertical
NH6300 DCG Ⅱ
Internal Grinding Machine
■ High-Precision Vertical Machining Center SVG-1
NV4000 DCG
NV6000 DCG/50
■ Multi-Axis Machine for Mass Production ● Products displayed are subject to
NZ2000 T3Y3 change without notice.
NMV8000 DCG NH6300 DCG Ⅱ
The NZ Series receives one of the The NMV5000 DCG receives the
“50th Best 10 New Products Awards” “JSME Excellent Product Award”
The NZ Series of multi-axis machines for mass production received the “50th The NMV5000 DCG high-precision,
Best 10 New Products Awards” of the Nikkan Kogyo Shimbun. This award is given 5-axis control vertical machining
to the ten best products developed during the year with the aim of raising the level center was chosen to receive the
of technology in Japan. Following last year’s reception of the award for the DURA “2007 JSME Excellent Product
Series, this is the second year in a row that Mori Seiki has received the award. Award” of the Japan Society of
Up to three turrets with a Y-axis mechanism and BMT (Built-in Motor Turret) can Mechanical Engineers. This award is
be installed on the NZ Series. Sixteen tools per turret for a maximum of 48 tools given to a product that has received
can be attached, enabling unattended operation for long intervals with minimal worldwide acclaim for its technology and originality. Incorporating our
changes of arrangement. ORC (Octagonal Ram Construction) is used in the Y-axis revolutionary DCG (Driven at the Center of Gravity), DDM (Direct Drive Topics
mechanism of the second turret to control thermal displacement and improve Motor), and ORC (Octagonal Ram Construction) technologies, the
disposal of cutting waste. NMV5000 DCG was highly acclaimed for meeting market needs for
In addition to machining performance and precision that surpasses previous increasingly complex, high value-added workpieces, and was thus
integrated machines by means of an optimal combination of our unique selected for the award.
technologies, the enhanced maintainability of the series won high acclaim. Through the years Mori Seiki has
received many awards, however, it is not
our intention to rest on our
■ MORI SEIKI USERS
■ Our partnership with our customers goes back 60 years. Over these years Issued in June, 2008
we have developed many products to meet the needs of our customers. This
year as well we will continue to develop large machines and other industry-
leading products. International Newsletter for Mori Seiki Machine Tool Users
■ Please send manuscripts or any questions you might have to the following address:
MORI SEIKI USERS Editing Team
Marketing Material Section Mori Seiki Co., Ltd.
e-mail: users@moriseiki.co.jp Web Site: www.moriseiki.com
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