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Annexure 1 A 1C X 400 SQ - MM - 10 KV - IEC 60502-2 2014 - TUV
Annexure 1 A 1C X 400 SQ - MM - 10 KV - IEC 60502-2 2014 - TUV
RR Kabel Limited
Auftraggeber: RS 201, 202/1, 202/2, 203 & 327
Client: Khanda road, At & Po. Village Waghodia
Taluka-Waghodia, Vadodara 391760, India
Prüfgegenstand: Power cables with extruded insulation and their accessories for rated voltages from 1
Test item: kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
Bezeichnung / Typ-Nr.: 2020 RR KABEL 1C X 400 SQ.MM 6/10 KV 2X2Y ELECTRIC CABLE REACH
Identification / Type no.: RoHS CE +0001m
Auftrags-Inhalt: Issue of test report
Order content:
Prüfgrundlage: As per Guaranted technical particular (see other), customer's requirement, and
Test specification:
IEC 60502-2:2014 Power cables with extruded insulation and their accessories for
rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
Part 2: Cables for rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)
Wareneingangsdatum: 2021-01-24
Date of sample receipt:
Prüfmuster-Nr.: Engineering sample
Test sample no:
Prüfzeitraum: 2021-01-24 - 2021-06-28
Testing period:
Ort der Prüfung: Same as client
Place of testing:
Prüflaboratorium: TÜV Rheinland (India) Pvt.
Testing laboratory: Ltd.
Prüfergebnis*:
Pass
Test result*:
Dieser Prüfbericht bezieht sich nur auf das o.g. Prüfmuster und darf ohne Genehmigung der Prüfstelle nicht
auszugsweise vervielfältigt werden. Dieser Bericht berechtigt nicht zur Verwendung eines Prüfzeichens.
This test report only relates to the a. m. test sample. Without permission of the test center this test report is not permitted to be
duplicated in extracts. This test report does not entitle to carry any test mark.
TÜV Rheinland (India) Pvt. Ltd. # 27/B, 2nd Cross Road, Electronics City Phase 1, Bangalore – 560 100, INDIA.
Mail: info@ind.tuv.com ∙ Web: www.ind.tuv.com
Report No.:19617564 001 Page 2 of 19
TEST REPORT
IEC 60502-2
Power cables with extruded insulation and their accessories for rated
voltages from 1kV(Um=1,2kV) up to 30kV(Um=36kV)
Part 2: cables for rated voltages from 6kV(Um=7,2kV) up to
30kV(Um=36kV)
General disclaimer:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing Testing
Laboratory.
Report No.:19617564 001 Page 3 of 19
Test item description ....................... : Power cables with extruded insulation and their accessories for
rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
Trade Mark ........................................ : RR KABEL
Manufacturer ..................................... : RR Kabel Limited
Model/Type reference....................... : 2020 RR KABEL 1C X 400 SQ.MM 6/10 KV 2X2Y ELECTRIC
CABLE REACH RoHS CE +0001m
Ratings............................................... : 6/10 kV (Um=12kV)
Summary of testing: This report is relates only to the particular sample 2020 RR KABEL 1C X 400
SQ.MM 6/10 KV 2X2Y ELECTRIC CABLE REACH RoHS CE +0001m received for testing from customer
with length 593m.
Tests performed (name of test and test Testing location:
clause): RR Kabel Limited
18 Type tests, electrical RS 201, 202/1, 202/2, 203 & 327
19 Type tests, non-electrical Khanda road, At & Po. Village Waghodia
Taluka-Waghodia, Vadodara 391760, India
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
5 Conductors
—material Copper P
Copper, aluminium or aluminium alloy
Plain or metal coated
—shape Class 2 circular compacted P
Circular or shaped
6 Insulation
—material XLPE P
PVC/B,EPR,HEPR or XLPE
7 Screening
7.2 Conductor screen
—material Extruded semi-conducting P
extruded semi-conducting compound, or extruded compound
semi-conducting compound applied on semi-
conducting tape
7.3 Insulation screen
—type Extruded semi-conducting P
semi-conducting layer in combination with a metal compound in a combination
layer with a metal layer
—material Strippable semi-conducting P
semi-conducting compound or tape compound with a layer of non-
woven water blocking tape
with copper wire + copper
tape in open helix applied
over individual cores
8 Assembly of three-core cables, inner covering and fillers
8.2 Inner covering and fillers
—type: extruded or lapped Extruded P
—material PVC-ST2 P
8.3 Cable having a collective metal layer No such element used N/A
(See Clause 9)
8.4 Cable having a metal layer over each individual No such element used N/A
core (See Clause 10)
9 Metal layer for single-core and three-core cables
—type No such element used N/A
metal screen, concentric conductor, metal sheath,
metal armour
10 Metal screen
Collective metal layer
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
19.5 Tests for determining the mechanical properties of insulation before and after
ageing
Without ageing
TS: min.12.5 N/mm2 16.24 P
EB: min. 200 % 406.6 P
After ageing in air oven
Treatment
—temperature(C) : 135±3 —
—duration(h) : 168 —
TS: min. N/mm 2 - N/A
EB: min. % - N/A
Variation
TS: max. ±25 % 15.7 P
EB: max. ±25 % 16.7 P
19.6 Tests for determining the mechanical properties of non-metal sheaths before
and after ageing
Without ageing Over sheath (PE-ST7)
TS: min. 12.5 N/mm2 29.88 P
EB: min. 300 % 826.6 P
After ageing in an air oven
Treatment
—temperature(C) : 110±2 —
—duration(h) : 240 —
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
—temperature(C) : -5 —
—cooling time (h) : Not applicable —
Elongation at break : min.20 % Not applicable N/A
Sheath
Cold bending test
Treatment
—temperature(C) : -15 —
—cooling time (h) : Not applicable —
—number of turns : Not applicable —
—diameter of mandrel (mm) : Not applicable —
Results to be obtained: No cracks Not applicable N/A
Cold elongation test Over sheath (PE-ST7)
Treatment
—temperature(C) : Not applicable —
—cooling time (h) : Not applicable —
Elongation at break: min. 20 % Not applicable N/A
Cold impact test
Treatment
—temperature(C) : Not applicable —
—cooling time (h) : Not applicable —
—mass of hammer (g) : Not applicable —
Result to be obtained: No cracks Not applicable N/A
19.11 Test for resistance of PVC insulation and sheaths to cracking
Insulation
Treatment
—temperature(C) : 150 —
—duration(h) : 1 —
—Number of turns : Not applicable —
—Diameter of mandrel (mm) : Not applicable —
Results to be obtained: No cracks Not applicable N/A
Sheath Over sheath (PE-ST7)
Treatment
—temperature(C) : 150 —
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
—duration(h) : 1 —
—Number of turns : Not applicable —
—Diameter of mandrel(mm) : Not applicable —
Results to be obtained: No cracks Not applicable N/A
19.12 Ozone resistance test for EPR and HEPR insulations
Treatment
—ozone concentration (%) : 0,025 to 0,030 —
—temperature(C) : 25 —
—duration(h) : 24 —
Result to be obtained: No cracks Not applicable N/A
19.13 Hot set test for EPR,HEPR and XLPE insulations and elastomeric sheaths
Insulation
Treatment
—temperature(C) : 200±3 —
—time under load (min) : 15 —
—mechanical stress (N/cm2) : 20 —
Elongation under load: max. 175 % 37 P
Permanent elongation after cooling: max.15 % 0.6 P
Sheath
Treatment
—temperature(C) : Not applicable —
—time under load (min) : 15 —
—mechanical stress (N/cm2) : 20 —
Elongation under load: max. 175 % Not applicable N/A
Permanent elongation after cooling: max.15 % Not applicable N/A
19.14 Oil immersion test for elastomeric sheaths
Treatment
—oil temperature(C) : 100 —
—duration(h) : 24 —
Variation
TS: max. ±40% Not applicable N/A
EB: max. ±40% Not applicable N/A
19.15 Water absorption test on insulation
PVC ( Electrical method )
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
Treatment
—temperature(C) : 70 —
—duration(h) : 240 —
—voltage(V) : Not applicable —
Results to be obtained: No breakdown Not applicable N/A
EPR,HEPR,XLPE( Gravimetric method )
Treatment
—temperature(C) : 85±2 —
—duration(h) : 336 —
Increase of mass: max. 1 mg/cm2 0.03 P
19.16 Flame spread test on single cables
—flame applied time (s) : Not applicable —
The distance between the lower edge of the top Not applicable N/A
support and the onset of charring:
great than 50 mm
Charring extends downwards to a point from the Not applicable N/A
lower edge of the top support:
not great than 540 mm
19.17 Measurement of carbon black content of black PE oversheaths
Carbon black content: 2.5±0.5% 2.67 P
19.18 Shrinkage test for XLPE insulation
Treatment
—temperature(C) : 130±3 —
—duration(h) : 1 —
Shrinkage: max. 4 % 0.36 P
19.19 Thermal stability test for PVC insulation
—temperature(C) : 200 0,5 C —
—minimum time: min.100min Not applicable N/A
19.20 Determination of hardness of HEPR insulation
IRHD: min. 80 Not applicable N/A
19.21 Determination of elastic modulus of HEPR insulation
Modulus at 150% elongation: min.4.5 N/mm 2 Not applicable N/A
19.22 Shrinkage test for PE sheaths
Treatment
—temperature(C) : 80±2 —
—duration(h) : 5 —
IEC 60502-2
Clause Requirement + Test Result - Remark Verdict
—cycles : 5 —
Shrinkage: max. 3 % 1.00 P
19.23 Strippability test for insulation screen (when the manufacturer claims that the
extruded semiconducting insulation screen is strippable)
For unaged samples
The stripping force value: 4~45 N Not less than 4 N and not P
more than 45 N
The insulation surface: No damage and No trace of P
Not damaged and no trace of the semiconducting semiconducting screen
screen remain on the insulation observed
For additional ageing samples
Treatment
—temperature(C) : 100±2 —
—duration(h) : 168 —
The stripping force value: 4~45 N Not less than 4 N and not P
more than 45 N
The insulation surface: No damage and No trace of P
Not damaged and no trace of the semiconducting semiconducting screen
screen remain on the insulation observed
19.24 Water penetration test (when the manufacturer claims that barriers to
longitudinal water penetration have been included)
—barrier —
prevent longitudinal water penetration in the region
of the metal layers or along the conductor
—water head (m) : 1 —
—temperature(C) : 95~100 —
—heating duration and heating cycles Total 10 heating cycles carried —
The duration of the heating cycle at least 8h. The out
conductor maintained within the state temperature
limits for at least 2h of each heating period and
followed by at least 3h of natural cooling.
The sample subjected to 10 heating cycles.
Results to be obtained : No water emerge from the P
During the period of testing no water emerge from end of the test piece observed
the ends of the test piece.
***END OF REPORT***