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Past, present, and future of InP-based photonic integration

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Smit, M., Williams, K., & van der Tol, J. (2019). Past, present, and future of InP-based photonic integration. APL
Photonics, 4(5), Article 050901. https://doi.org/10.1063/1.5087862

DOI:
10.1063/1.5087862

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Published: 30/05/2019

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Past, present, and future of InP-based
photonic integration
Cite as: APL Photonics 4, 050901 (2019); https://doi.org/10.1063/1.5087862
Submitted: 05 January 2019 . Accepted: 27 March 2019 . Published Online: 30 May 2019

Meint Smit, Kevin Williams, and Jos van der Tol

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APL Photonics 4, 050901 (2019); https://doi.org/10.1063/1.5087862 4, 050901

© 2019 Author(s).
APL Photonics PERSPECTIVE scitation.org/journal/app

Past, present, and future of InP-based


photonic integration
Cite as: APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862
Submitted: 5 January 2019 • Accepted: 27 March 2019 •
Published Online: 30 May 2019

Meint Smit,a) Kevin Williams, and Jos van der Tol

AFFILIATIONS
Institute for Photonic Integration (Former COBRA Institute), Technische Universiteit Eindhoven, Flux Building,
P.O. Box 513, 5600 MB Eindhoven, The Netherlands

a)
m.k.smit@tue.nl

ABSTRACT
The application market for Photonic Integrated Circuits (PICs) is rapidly growing. Photonic integration is the dominant technology in high
bandwidth communications and is set to become dominant in many fields of photonics, just like microelectronics in the field of electronics.
PICs offer compelling performance advances in terms of precision, bandwidth, and energy efficiency. To enable uptake in new sectors, the
availability of highly standardized (generic) photonic integration platform technologies is of key importance as this separates design from
technology, reducing barriers for new entrants. The major platform technologies today are Indium Phosphide (InP)-based monolithic inte-
gration and Silicon Photonics. In this perspective paper, we will describe the current status and future developments of InP-based generic
integration platforms.
© 2019 Author(s). All article content, except where otherwise noted, is licensed under a Creative Commons Attribution (CC BY) license
(http://creativecommons.org/licenses/by/4.0/). https://doi.org/10.1063/1.5087862

I. INTRODUCTION: SIMILARITIES AND DIFFERENCES and as integration with lasers and modulators has matured, hun-
BETWEEN PHOTONIC AND ELECTRONIC dreds of components are now being integrated. The most sophis-
INTEGRATION ticated circuits including lasers, modulators, detectors, and multi-
plexers have more than 1000 components in one chip. One such
Already in the first publications on integrated photonics— example is a Terabit/second optical transmitter (Summers et al.,
known at the time as “integrated optics”—it was assumed that pho- 2014). With conventional Indium Phosphide (InP)-based integra-
tonic integration would follow the same path as microelectronic tion technology, it will be difficult to push integration levels much
integration (Miller, 1969; Tien, 1977). And indeed, we see a lot of higher. However, in PICs where the light is confined in a thin mem-
similarities. Figure 1 shows a clear exponential increase of photonic brane, such as silicon photonics, passive components can become
chip complexity (measured as the number of components integrated smaller and higher integration densities are possible. The high-
on a single chip), similar to Moore’s law in electronics, albeit with a est number of components per chip reported so far is 4096 for a
slightly smaller gradient (Smit et al., 2012). 64 × 64 phased array realized in Silicon Photonics (Sun et al., 2013),
In the early years, significant research and development focused the red dot in Fig. 1. Component numbers per chip are now con-
on the creation of the building blocks necessary for higher function- strained by electrical connectivity and thermal management. Mem-
ality circuits. The arrayed waveguide grating (AWG) was a partic- brane technologies, addressed in Secs. III and IV of this paper, offer
ularly important example of a circuit element enabling larger scale a route to the size and energy reductions required for higher den-
integration. This de/multiplexing device enabled parallel circuit ele- sity integration, and for close integration with electronics, which
ments such as lasers and modulators to be combined to create wave- will solve the interconnect bottleneck. In photonics, we do not
length multiplexed circuits, a technology which now underpins the foresee integration levels as presently achieved in digital microelec-
modern internet. The blue dots in Fig. 1 show the advances in Pho- tronics: physical dimensions and heat dissipation of photonic cir-
tonic Integrated Circuit (PIC) complexity enabled with the AWG. cuits are orders of magnitude large than those of transistors. In
Tens of components were feasible at the start of the millennium, this respect, photonics resembles analog and RF-electronics, where

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-1


© Author(s) 2019
APL Photonics PERSPECTIVE scitation.org/journal/app

a semiconductor substrate marked the start of a long period of


exponential development, which we know as Moore’s law.

B. Generic integration technology


In the early years of both microelectronic and photonic inte-
gration, when the circuit complexity was still relatively small,
design and technology development were closely connected and
the chip designs were technology specific. With the increasing cir-
cuit complexity, this close connection between design and technol-
ogy became increasingly difficult and inefficient. An important step
in the development of semiconductor integration technology was,
therefore, the introduction of generic integration processes, i.e., pro-
cess technologies that allow for decoupling of design and technology
FIG. 1. Moore’s law in photonics. by offering chip designers a small set of well-defined standardized
building blocks with which they can design a broad range of appli-
cation specific circuits. In microelectronics this approach, which was
integration scales are also significantly lower than in digital electron- introduced by Conway and Mead (Mead and Conway, 1979), caused
ics. However, when the present bottlenecks in heat management and a revolution in IC-design and opened the way to VLSI. An impor-
efficient integration of photonic and electronic circuits are solved, tant advantage of designing in a process with standardized building
we expect that the exponential development can be pushed at least 2 blocks is that it enables combinations of designs from a number
decades further. of different designers on a so-called Multi-Project Wafer (MPW),
which leads to a large reduction of the costs of prototyping. Addi-
A. Semiconductor integration technology tionally, the technology is continuously improved independently
of the design. In photonics, this approach was pioneered by the
The production of wafer-based electronic and photonic tech- COBRA research institute, now known as the Institute for Photonic
nologies have similarities as well as differences. Table I highlights Integration at the TU Eindhoven (Smit, 2002). It was adopted by a
some of the milestones which have been reached in both electronic large number of European research groups in the ePIXnet Network
and photonic integration. The development of photonic and micro- of Excellence (ePIXnet, 2007), which brought Europe the world’s
electronic integration follows largely the same path, with a delay first photonic MPW runs in Indium Phosphide (InP) and Silicon
of 25 to 30 years for photonics, as indicated in Table I. The start- Photonics in 2008.
ing point for microelectronic integration was the invention of the Today InP-based monolithic integration and silicon photon-
transistor (Bardeen et al., 1948; Shockley, 1948), a compact semi- ics are the two major integration technologies in photonics. In both
conductor amplifier which replaced the bulky vacuum tubes. The technologies, access to MPW runs is offered by industrial and semi-
starting point for photonic integration was the invention of the industrial foundries. The advantage of silicon photonics is that, as
semiconductor laser, which replaced the bulky gas and solid-state far as the process is CMOS-compatible, the integration processes
lasers (Alferov et al., 1969). In the early years, both the transis- can be run in a CMOS foundry, which provides them with a well-
tor and the laser were used as discrete components. In microelec- controlled and rapidly scalable fabrication environment. As the size
tronics, Kilby succeeded in 1958 to integrate a circuit containing of silicon substrates is significantly larger than that for InP sub-
several transistors in a silicon substrate (Kilby, 1958). In the early strates, its potential for scaling to high volumes is better. However,
days, several technologies were explored, but in the 1970s CMOS silicon photonics lacks light sources and amplifiers which strongly
became the dominant integration technology in microelectronics limits its potential for large scale integration. Work on integration
(Wanlass and Sah, 1963). In photonics, a first integrated circuit con- of InP-based light sources and amplifiers on silicon substrates is
sisting of a laser integrated with a modulator was reported in 1987 underway, but formidable manufacturing challenges remain. InP-
(Suzuki et al., 1987). The integration of several components in based monolithic integration offers the most comprehensive range
of photonic functionality with high-energy-efficiency quantum well
lasers and modulators, as well as optical amplifiers, detectors and
TABLE I. Important milestones in the development of electronic and photonic a range of passive components for creating interferometers, com-
integration. biners and modulators. An important milestone on the road to
mature integration technology is the reduction of killer defect den-
Electronics Photonics sity to a level <1 cm−2 , for silicon electronics this milestone was
Invention of key component (transistor/ reached in 1987 and for InP photonics 23 years later, in 2010
1947 1969 (Kish et al., 2018).
semiconductor laser)
Semiconductor integration technology 1958 1987
Generic integration technology (MPWs) 1979 2008 C. Differences between electronic and photonic
Killer random defect densities integration technology
1987 2010
reported <1 cm−2 Although microelectronic and photonic integration show a lot
of similarities, there are also differences. Photonic building blocks

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-2


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are larger than electronic building blocks, and the active building
blocks such as optical amplifiers and modulators operate at much
higher power levels than transistors. However, at the component
level, the electronic amplifiers currently operate with three to four
times more power than the photonic devices they are connected to.
The footprint for the active components themselves are compara-
ble if one considers only the waveguide areas and transistor circuits.
However, the electronic driver areas are often dominated by pas-
sive components such as resistors, capacitors, and the input/output
connections and photonic circuits include redundant chip area for
cross-talk mitigation, waveguide bends, and electrical connections.
Comparisons for high performance active photonic devices may be
more appropriately made with RF and analog electronics, particu-
larly when considering the full design flow and the numbers of inte-
grated components. There is also an important difference in terms
of operational capacity and technology maturity: the higher wafer
throughputs in electronic circuit manufacturing enables a faster
manufacturing learning curve when introducing new technology
nodes.
Nanophotonic technology offers the prospect of order of mag-
nitude power level reductions as well as footprint reduction. Both
FIG. 2. Basic building blocks in generic electronic and photonic integration
become critical as designs become thermally constrained. While it technology.
is not envisaged that photonics will scale to the same component
densities seen in CMOS electronics, the application of membrane-
based technologies creates a roadmap to the level of tens of thou-
sand components per chip, as indicated in Fig. 1. This does however can integrate these basic building blocks with waveguides and pas-
raise new challenges in terms of mechanical, thermal, and electrical sive components, we can realize a large variety of circuits, including
design. tunable lasers, transmitters, and receivers, and a variety of sensor
readout circuits. Note that in a generic approach, the laser is not
a basic building block but a composite building block: in its sim-
D. Outline
plest form, it is composed of an optical amplifier and a resonator.
In this perspective paper, we will focus on InP-based integra- The resonator can be a ring or a waveguide with reflecting gratings,
tion technology. In Sec. II, we will give a short overview of the which may be physically separated for a distributed Bragg reflector
present status of this technology. We will discuss membrane-based (DBR) laser or superimposed in the case of a distributed feedback
technologies which support integration with electronics in Sec. III (DFB) laser. Tunable and pulsed lasers contain many more basic
and the next nanophotonic node which supports higher integration building blocks. The most important building block is the opti-
densities in Sec. IV. cal amplifier: in importance it is comparable to the transistor in
electronics.
Around the turn of the century the COBRA research institute
II. GENERIC InP-BASED INTEGRATION TECHNOLOGY of TU Eindhoven started pioneering the development of a generic
An extensive description of InP-based generic integration tech- process for integration of optical amplifiers with waveguide compo-
nology is given in (Smit et al., 2014). Here, we will give a short nents and phase modulators (Smit, 2002). In 2008 COBRA opened
overview including some recent progress. Figure 2 shows the relation its process to external designers in the framework of the ePIXnet
between generic electronic and photonic integration technology. network of excellence, which had adopted a foundry model for pho-
Electronic circuits are composed of a very small set of basic building tonics (ePIXnet, 2007). The process is very similar to processes that
blocks: transistors, capacitors and resistors, with a few variations, are used by some vertical integrated companies like Oclaro and
and electrical interconnection lines. In a generic integration technol- Infinera, but these were not accessible for external designers. In
ogy which supports integration of these basic building blocks, even 2009 and 2010, two large European research projects were started
the largest processors and memories can be layed out by inserting (EuroPIC and PARADIGM) with the aim to transfer the foundry
the basic building blocks and more sophisticated combinations of model from the COBRA university environment to an industrial
building blocks (also known as IP blocks) from design libraries. The environment. In EuroPIC and PARADIGM, Oclaro (Caswell, UK)
use of standardized, calibrated, and accurately described building and the semi-industrial Heinrich Hertz Institute (Berlin) started
blocks accelerates the design and enables increasingly accurate cir- preparing a foundry process for open access. COBRA licensed its
cuit level performance optimization before the chip design is final- own foundry process to the startup company SMART Photonics,
ized for production. In photonics, we apply the same approach. Light who started providing commercial access in 2013. In 2014, after the
has an amplitude, a phase and a polarization. These properties can end of the PARADIGM project, the Henrich-Hertz Institut (HHI)
be manipulated with an optical amplifier, a phase modulator and also decided to provide commercial access so that presently two
a polarization converter, respectively. With a process in which we European foundries provide commercial access to InP-based generic

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-3


© Author(s) 2019
APL Photonics PERSPECTIVE scitation.org/journal/app

FIG. 3. Building blocks on open-access


InP PIC platforms.

photonic integration processes. So far, they are the only open- the richer its contents (number of building blocks provided, accu-
access generic InP-foundries in the world providing pre-specified racy of the description, achievable performance) the more powerful
building blocks in so-called process design kits (PDK). Figure 3 the platform. The JePPIX partners started cooperation on the devel-
shows the basic building blocks which are now available on these opment of PDKs in EuroPIC, PARADIGM, and the Dutch MEM-
platforms. PHIS project. Since then, they are continuing in a number of projects
on further extension of the PDK content including, OpenPICs which
A. Process design kits started in 2016 and the InP-Pilot Line project InPulse which started
Application specific design is greatly accelerated by the avail- early 2019.
ability of prespecified building blocks which have been pretested and
can be configured and placed according to the circuit requirements. B. Present capabilities
This requires a heightened level of interoperability between design The example shown in Fig. 4 illustrates many of the present
tools, fabrication methods and PIC prototype test and packaging. capabilities of the InP foundry platforms; it is a widely tunable laser.
Europe’s key players in InP-based photonic integration are cooper- The laser consists of a ring resonator with an SOA for providing gain
ating in the JePPIX-platform (JePPIX: Joint European Platform for and three cascaded Mach-Zehnder filters for providing the wave-
Photonic Integration of Components and Circuits. www.jeppix.eu.) length selection. The three Mach-Zehnder filters consists of two
on the development of a foundry eco-system to address these MMI-couplers and two electro-optic phase modulators each. The
interoperability needs. JePPIX partners include PIC foundries, PIC filters have periodic wavelength responses with a ratio 1:2:4, which
designers, photonic design software developers, packaging and test can be shifted with the phase modulators. By appropriate control of
partners and technology research partners. Central in the cooper- the phase shifters, the laser wavelength can be tuned over more than
ation is the development of the Process Design Kit (PDK). It con- 70 nm, as shown in the right figure. The laser signal is coupled out
tains modules for generating the mask-layout of the building blocks of the ring with an MMI power splitter. In total the laser consists of
and data supporting simulations. Furthermore, it contains templates 14 building blocks: one SOA, 6 phase shifters and 7 MMI-couplers.
for packaging and testing for PICs in which the input and output With a circuit size of 1.5 × 3.5 mm2 , a number of them will fit in a
ports are defined to comply with packaging and test equipment. MPW-cell of 4 × 5 mm2 .
The PDK contains software for checking design rules and flagging In the past decade, several hundreds of different MPW cell
up design errors. The PDK is the design interface between the user designs have been processed by the JePPIX foundries in more
and the foundry for manufacturing, packaging, and testing of PICs. than 30 MPW runs, with PIC designs for telecommunication, data
It determines to a large extent the potential of the foundry platform: communication, microwave-photonic applications, fiber sensor

FIG. 4. An array of widely tunable lasers


fabricated in one of the JePPIX foundry
processes (@SMART Photonics).

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-4


© Author(s) 2019
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readouts, metrology, medical diagnostics, gas sensing, and automo- the same area but this leads to profound challenges in terms of opti-
tive applications. cal, electronic (Yao et al., 2016) and thermal (Gilardi et al., 2015)
A description of the building blocks available in the JePPIX crosstalk as well as optical, electrical, and thermal connectivity as
InP foundries in 2018 is provided in the JePPIX roadmap 2018 information density increases and heat transfer must be efficiently
(JePPIX, 2018). The foundries provide optical amplifiers with managed. A broad range of strategies have been identified for the
70–90 cm−1 gain and a user defined length, DBR gratings, DFB and chip and wafer scale connection and integration of photonic and
DBR lasers, electro-optical phase modulators for 10 Gb/s operation, electronic circuits, ranging from the full embedding of a subset of
thermo-optic and current injection modulators, high responsivity key photonic functions into electronics, through to 3-D integra-
photodetectors with low dark currents and >30 GHz bandwidth, tion, hybrid integration, and heterogeneous integration. Table II
high and low confinement waveguides with losses <2 dB/cm, and provides an overview of the potential and challenges for these
a variety of passive devices: AWGs, MMI-couplers and reflectors, approaches.
spot-size converters and polarization converters. The conceptually simplest approach from the electrical per-
Recent innovations include the introduction of 193 nm scan- spective is to partition the photonics and implement the light source
ner lithography for precision waveguide fabrication (Augustin et al., in a separate chip. In this approach, high speed RF connections
2018) which has already shown low-excess-loss arrayed waveg- between modulators, detectors and drivers can be combined within
uide gratings (Bolk et al., 2018) through reduced feature sizes the same chip. It does not however address the challenges associ-
and more specifically, well-resolved inter-waveguide gap dimen- ated with photonic connection and impairments introduced with
sions. Excess losses down to 0.15 dB were demonstrated. High imperfect interfaces in the photonic circuits. There are additional
accuracy methods to automate in-line measurements for gain open questions on how scalable such approaches will be with many
(Pustakhod et al., 2018a), loss (Pustakhod et al., 2018b) and intracav- light sources and amplifiers per chip. 3D integration using through-
ity reflections (Zhou 2018) have been devised to enable both process silicon vias offers two-dimensional grids of bond pads and a route
optimizations and statistically representative component models. to more than a thousand electrical connections, but the use of large
High speed electroabsorption modulators are now demonstrated, bond pads limits component density, both on the photonic side,
with 55 GHz bandwidth (Trajkovic et al., 2018) and 112 Gbit/s oper- and potentially on the electronic side also. Many of the proposed
ation with polarization multiplexed electroabsorption modulators solutions using silicon waveguides use dielectric claddings, which
(Baier et al., 2017) through the use of semi-insulating substrates. will frustrate heat removal. Hybrid integration is defined here as
For the coming years, improvement of the platform capabilities the assembly of prefabricated chips, leading either to a submicron
are envisaged through enhanced efficiency, precision, and band- alignment requirement for chip to substrate assembly, or the use
width for the building blocks, introducing statistically representa- of larger chips incorporating mode-adaptation. Heterogeneous inte-
tive performance data into the PDK and reducing wafer to wafer gration offers a highly scalable route to combine photonics and elec-
variations. tronics and is implemented at the wafer scale for both electronics
and photonics. The photonic circuit is not partitioned. All optical
interfaces are implemented within the monolithic circuit and can
III. WAFER-SCALE INTEGRATION OF PHOTONICS therefore be optimized within the wafer scale process to remove par-
AND ELECTRONICS asitic reflections. Electrical interfaces can also be implemented with
As InP integrated photonic circuits increase in complexity, wafer scale processes, without the need for enlarged bond pads, sav-
component density, and circuit performance, the wiring density ing surface area. The electrical connections can be reduced to the
between photonic and electronic components and thermal load micron-scale thickness of the InP-based PIC stack.
become design limiting. Semiconductor lasers are typically 200 µm An overview of recent developments in InP-based photonic
and longer for wide tunable lasers, but these can be reduced to order integration is given in the special issue of the Journal of Selected
100 µm within integrated circuits (Nakahara et al., 2015), and tech- Topics in Quantum Electronics of Jan/Feb 2018 (Williams et al.,
niques to create shorter lasers are addressed in Sec. IV. Eliminating 2018). In heterogeneous integration there are a few different
nonfunctional area is attractive for increasing functionality within approaches. An overview is given by (Liu et al., 2018), we will give

TABLE II. Convergence of electronic-photonic integrated circuit technologies.

Optical connections Electronic connections Thermal connections Scaling potential

Monolithic Si electronic Off-chip laser ✓ Ultrahigh ✓ Silicon heatsink ✓ Embedded


photonic integration no amplifiers density (FEOL) in electronics
3-D integration technology Off-chip laser Bond pad limited Silica insulator Assembly challenges
no amplifiers
Hybrid integration Optical vias at the Bond pad limited Silica insulator Assembly challenges
chips on carrier assembly interface
Heterogeneous InP and ✓✓ On-chip laser ✓ High density ✓ InP heatsink ✓✓ Energy efficient
electronics integration and amplifiers InP optoelectronics

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-5


© Author(s) 2019
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a brief summary here. In the most frequently applied approach an done on InP substrates, which limits the wafer size to 4 in. or 6 in.
unprocessed InP die with the layer-stack required for the laser is In Sec. IV we describe an improved IMOS technology which enables
bonded top-down on top of a processed silicon photonics circuit, manufacturing on large silicon wafers.
after which the InP substrate is removed and a series of processing Our approach for integration of photonics and electronics
steps is applied for turning the unprocessed InP-stack into an optical requires accurate co-design of the photonic and the electronic layer.
amplifier or laser. Tapers are used to couple the light from the InP- This is anticipated to enable a step change in both efficiency and
layer to the underlying silicon photonics layer. The InP-dice have function. The shorter connections between detectors and amplifiers
either been bonded onto the silicon photonics wafer using molecu- enable lower parasitic loss (Saeedi, 2016) and energy-efficiencies
lar bonding (Bowers, 2018; Elfaiki et al., 2018), or adhesive bonding through the removal of impedance matching networks. The closer
(Dhoore et al., 2016). Transfer printing is proposed as a more cost- placement of electronic and photonic chips already allows for higher
effective technology for bonding small InP-dice (coupons). In all numbers of electronic connections and functions such as digi-
approaches, the photonic circuit consists of two layers, a silicon layer tal to analog conversion to be performed in the optical domain
and a III-V layer, between which the light is coupled with tapers. (Vanhoecke et al., 2017; Aimone et al., 2016). So far these techniques
This causes coupling losses and it requires additional space for the have been studied for single elements and devices, enabling connec-
couplers. Recently a more cost-effective approach was proposed in tions between co-designed chips which are placed side by side, but
which the full photonic circuit is realized in a III-V stack epitaxi- larger circuits implementing on-chip multiplexing will require more
ally grown on a silicon wafer, which serves as a mechanical substrate electrical connections. Sensor and communication chips are increas-
(Liu et al., 2018).This approach comes close to classical InP technol- ingly leveraging multiple wavelength channels. While this is straight
ogy. It combines the performance advantage of InP with the scale forward to implement from a photonic perspective, there are consid-
advantage of processing on silicon wafers. erable challenges from an electronic perspective due to higher levels
So far most heterogeneous integration approaches focus on of control complexity and crosstalk.
realizing a cost advantage by manufacturing photonic ICs on large Membrane-based photonic integrated circuits offer a powerful
silicon wafers and using the high performance of silicon-based means to create a photonic plane over an electronic control plane as
equipment. Heterogeneous integration with electronics is further the substrate can be removed to reduce parasitics, enabling thermal
down the roadmap because it would require integration of three and electrical vias, and to ensure the most intimate heatsink con-
layers: a silicon electronics layer, a silicon photonics layer, and an nections. As the light source and full photonic functionality is main-
InP photonics layer, which is considered too complex on the short tained within the same plane, the photonic circuits can be created
term. In the aforementioned approach proposed by Liu, only one without compromising the electronics. Similarly the electronic fab-
layer is required for the photonic circuit. However, because it is epi- rication flow is not compromised by the photonics. Figure 5 shows
taxially grown, it cannot be integrated on top of a CMOS wafer by an illustration of a InP-wafer and a BiCMOS wafer, which were
backend processing because of the high temperatures that occur dur- co-designed and bonded on top of each other.
ing the epitaxy. An alternative would be to integrate it in the front The intimate attachment of InP PIC wafers to electronics leads
end processing, but this would require a redesign of the full CMOS to a number of challenges. We envisage a longer term need to inti-
process. mately connect components with the shortest distances, and there-
In this section, we describe an approach in which the full pho- fore focus on methods to connect drivers and photonic devices
tonic circuit is realized in an InP-based stack which is fabricated with high-density, micron-scale vias. Figure 6 shows a cross sec-
in a commercial integration process on an InP substrate. The pho- tion for the methods under development. A BCB layer is used for
tonic layer is transferred to a CMOS wafer by adhesive bonding with the purposes of both planarization and adhesion, but also provides
a BCB (benzocyclobutene, a robust polymer) layer and substrate optical, thermal and electrical isolation. Creating vias for electrical
removal, after which a III-V membrane of a few microns thick is signal routing and thermal management requires the removal of
left on top of the CMOS wafer. The electrical connections between the substrate, This photonic-electronic integration, also known as
the photonic and the electronic layer are realized using wafer scale photronic integration, uses processed PIC wafers and ASIC wafers.
processing. We call the approach IMOS: InP Membrane on Silicon. Silicon BiCMOS wafers provide a mechanical support for the InP
In the approach described here the fabrication of the Photonic IC is wafer membrane which is several microns in thickness.

FIG. 5. InP photonic wafer attachment to an electronic wafer


shown schematically before bonding (left) to enable intimate
interconnection of an InP membrane to a Silicon BiCMOS
wafer (right) after bonding, substrate removal, and electrical
interconnection (Courtesy of Spiegelberg and Meighan).

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-6


© Author(s) 2019
APL Photonics PERSPECTIVE scitation.org/journal/app

FIG. 6. Photronics integration: the het-


erogeneous integration of generic InP
integrated photonics with microelectron-
ics shown in cross section.

FIG. 7. Artist impression of a photonic membrane circuit


bonded to an electronic integrated circuit.

In this approach, the full suite of generic building blocks is photonic waveguides can now be completely clad using low index
available, requiring no re-engineering of the photonics. Similarly, materials such as BCB, SiOx , SiNx , or even air. This enables far
no bespoke processes are required from the electronics, offering a tighter confinement of light, the potential for new forms of mode-
“zero-change” integration approach. The fabrication challenges for adaptation, and the introduction of precision surface grating tech-
this technology node are therefore primarily at the interface, cre- nologies. Exploiting nanophotonic confinement in active devices
ating fine pitch vias. Design challenges address the re-engineering does however require higher precision fabrication in terms of
of co-designed circuits to take full advantage of the circuit level dopant profiles, lithography and etching and the optimized position-
design freedom. With such intimate integration, it becomes imprac- ing of optically lossy, electrically-conductive materials. Section IV
tical to include bias tees or termination resistors, for example, as highlights recent advances.
these are now significantly larger than the other circuit elements. The
removal of capacitors, transmission lines, resistive terminations, and
uncontrolled inductances from, e.g., bond wires is key to reducing
energy which is otherwise lost to heat. The heterogeneously inte- IV. SILICON-BASED NANOPHOTONIC
grated combination of state of the art industry-sourced photonics IMOS PLATFORM
and electronics is expected to deliver considerable speed and energy The nanophotonic IMOS (InP Membrane on Silicon) tech-
improvements over co-packaged systems. And, it offers the possi- nology node enables higher density photonic integration. This is
bility to create “smart photonic building blocks,” e.g., lasers and achieved by using a thin InP-based membrane, in which both active
modulators which are integrated with monitor diodes and electronic and passive functions can be realized (van der Tol et al., 2018).
control circuitry which keeps the building blocks at the right operat- The high index contrast obtained with the membrane allows an
ing point despite of variations in temperature or fabrication process order of magnitude reduction of device cross section and for many
parameters. structures such as bends, reflectors, and splitters, this enables sig-
The membranes used in the photronics approach use the same nificant areal reductions. Furthermore, as in the photronics plat-
micron-scale waveguide features as used in today’s manufactured form presented in Sec. III, this nanophotonic membrane approach
PIC products. However, removing the substrate creates consider- supports heterogeneous integration with micro-electronics. The
ably more design flexibility. As can be seen from Figs. 6 and 7, the nano-photonic IMOS platform is illustrated in Fig. 7.

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-7


© Author(s) 2019
APL Photonics PERSPECTIVE scitation.org/journal/app

FIG. 8. Unitravelling carrier photodiode in IMOS. (a) Cross section, (b) SEM-picture of realized device, and (c) measured frequency response.

Developing an IMOS-platform presents specific technological High speed operation is facilitated in the membrane approach
challenges and opportunities. The basic procedure involves wafer as considerable parasitic capacitance can be removed in compari-
bonding of InP and Si, using BCB as the adhesive polymer. The BCB son to n+ substrate circuits (Jiao et al., 2015; Zhang et al., 2018;
material provides a uniform bonding interface, with high bonding and Zhao et al., 2017). A demonstration for this is the record
strength, high tolerance to topology and low outgassing (Keyvaninia high bandwidth for a membrane based UTC-photodiode (Shen
et al., 2013). An etch-stop layer composed of InGaAs is placed et al., 2016b). The cross section of this device is shown in Fig. 8(a),
between the InP substrate and the functional membrane layers. After with a SEM-picture given in Fig. 8(b). The principle of opera-
bonding, the substrate and the etch-stop layer can be removed using tion is based on absorption close to the p-side of a p-i-n diode so
well-chosen selective chemical etchants. Both before and after bond- that only the fast carriers (i.e., electrons) need to travel through
ing active and passive components can be fabricated in the mem- the intrinsic region. It should be noted that high speed opera-
brane, using optimized lithography and dry etching technologies tion is also feasible with semi-insulating substrates (van Dijk et al.,
(Jiao et al., 2014). Where useful, double-sided processing (before and 2014), but realization on a membrane platform enables integra-
after bonding) is possible, which brings additional flexibility for opti- tion with a suite of nanophotonic devices such as precision sur-
mizing devices (Shen et al., 2016a). Using these technologies a series face grating couplers, microrings and miniaturized passive com-
of both passive and active devices have been demonstrated (van der ponents. Fabrication is performed with double-sided processing
Tol et al., 2018), including polarization converters, demultiplexers, (Shen et al., 2016a). Figure 8(c) gives the frequency response
and various laser structures. up to 67 GHz (equipment limited). Equivalent circuit modeling

FIG. 9. A photonic bandgap reflector laser realized in the IMOS platform. (a) Schematic of the optical amplifier, (b) pictures of the laser (left) and one of the photonic crystal
reflectors (right), and (c) spectra for two pumping currents.

APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-8


© Author(s) 2019
APL Photonics PERSPECTIVE scitation.org/journal/app

FIG. 10. Left: schematic of the nanopho-


tonic generic integration platform. Right:
photograph of the fabricated wafer.
(Courtesy of Pogoretskii.)

based on these measurements indicates a 3 dB response beyond IMOS is very similar to other membrane platforms, notably silicon
110 GHz. photonics based ones. However, the combination of these possibili-
Another example of a realized active IMOS device is a mem- ties with integration of optical sources and amplifiers makes IMOS a
brane laser (Pogoretskiy et al., 2016). It uses a twin guide structure very promising nanophotonic integration platform.
with an S-shaped diode cross section, made possible by double-sided
processing. Figure 9(a) depicts the schematic of the optical ampli- V. OUTLOOK
fier section, while Fig. 9(b) shows a realized device and one of the
photonic crystal (PhC) reflectors used for building the laser cav- While photonic integration has a long history, and it lags
ity. Figure 9(c) gives the measured output spectra for two different microelectronics by almost 30 years, there is increasing evidence that
pumping currents. For these first realizations the threshold currents the technology is set to follow the same trajectory over the coming
are 20 mA and the output power in the fiber reaches 1 mW. years. With the recent establishment of generic foundry technolo-
The first lasers have been designed with lengths of several hun- gies and the enabled multiproject wafer services, comparisons with
dreds of microns. However, the high index contrast of the membrane microelectronics are both timely and instructive. The application of
configuration is expected to enable much shorter cavities and even generic methodologies to the main platforms has allowed separation
nanometer scale light sources. This requires very high reflectiv- of design innovation and technology development which enables a
ity, low-loss cavities. In the platform, we fabricated the first µm- broader uptake of the technology and diversity in circuit innovation.
size metal-clad nano-LEDs, coupled to a membrane waveguide Continued pressure on performance motivates the development of
(Dolores-Calzadilla et al., 2017). Output powers reached 60 nW. new technology nodes for higher speed, higher precision, and energy
Improvement of technologies to reduce the cavity losses and the sur- efficiency. Circuits produced with wafer-scale technologies will ben-
face recombination will open up the way to extremely small lasers in efit from large-scale manufacturing methods. We highlight promis-
the IMOS-platform. ing new technology nodes to introduce electronic integration, to
The IMOS platform still needs a significant effort for further transition to integrated nanophotonics for high density and richer
development. From an application perspective it is important to functionality, and a roadmap to waveguide integrated nano-lasers.
reduce laser linewidth and increase output powers. Methods have
been developed to facilitate high bandwidth modulators in the plat- ACKNOWLEDGMENTS
form (Mejia et al., 2013) and an electro-absorption modulator with
high optical bandwidth based on the bandfilling effect has been pro- The authors acknowledge support from the NWO Research
posed (van Engelen et al., 2016). Work is now focused on develop- School for Integrated Nanophotonics, the EC H2020 WIPE project,
ing these devices into building blocks in a next generation integra- and the NWO Photronics project. A. Meighan, M. Spiegelberg, and
tion platform. Just like in the JePPIX-approach, described in Sec. II, T. de Vries are acknowledged for the first photronics experiments
this will allow a rapid uptake of the technology through MPW-runs. and the photograph of the first membrane attachment of InP to
The first experimental MPW-run for IMOS, involving 10 different Silicon BiCMOS. Y. Jiao and V. Pogoretskyi are acknowledged for
photonic circuits from various designers, was recently completed. major contributions to the development of nanophotonic IMOS
Figure 10 shows the passive and active device cross sections, and the technology. Furthermore, the authors would like to acknowledge the
realized wafer. other members of the PhI-group for their various contributions to
The longer-term perspective of this nanophotonic platform the reported work.
involves scaling to larger wafers. So far, research has been performed
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APL Photon. 4, 050901 (2019); doi: 10.1063/1.5087862 4, 050901-9


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APL Photonics PERSPECTIVE scitation.org/journal/app

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