Connection Design WSM Rev.00

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JOB NO.

JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 256
3 RAFTER TO COLUMN CONNECTION AT HAUNCH Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 136 : DL+CL+LL+WLL SUCTION

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 626 kN-m
10 Moment in Weak Axis - YY axis My = 0 kN-m
11 Axial Load in Beam Fx = 121 kN
12 Vertical Shear Fv = 128 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 256

18 Beam Depth d = 1000 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 1000 mm
21 Flange Width of beam bf = 210.0 mm
22 Web Thickness of beam tw = 8.0 mm
23 Flange Thickness of beam tf = 10.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Column Profile
27 Supporting Column Flange Width bfs = 270.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

1
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
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59
60 Connection Parameters References
61
62 Bolt Diameter db = 30 mm
63 Area of Bolt Ab = 706.86 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 5 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 25.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 300.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 1220.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 12.10 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 632.32 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 158.08 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.00 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 170.18 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 12.80 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

2
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 240.76 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 18.11 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 18.11 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 300.99 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 240.76 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 34.02 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.84


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.64 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.03
111 αm αm =Ca * Cb * a1 * a2 = 0.63
112 Total Axial force per Bolt Pa1 = 170.18 kN
113 Total force per Flange Ff = Pa1 * nb = 680.72 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 3.64 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 116.50 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 152000 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.84 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 14500 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

3
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 680.72 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 340.36 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 45.38 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 432 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 20.26 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 12 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD

149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 10.64 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 12 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 490 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.68 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166 Check for Supporting column
167 Column Profile 0
168 Column depth ds = 800.00 mm
169 Flange Width bfs = 270.00 mm
170 Web Thickness tws = 8.00 mm
171 Flange Thickness ( separate End Plate) tfs = 14.00 mm
172 Root radius rrs = 0.00 mm
173 Column k value kc = tfs + rrs = 14.00 mm
174 Column k1 value k1c = tws + rrs = 8.00 mm
175 Factored flange force Pbf = Ff * 5/3 = 1134.5 kN K1.2
176

4
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177 Check I - Column Web Yeilding 4-121


178 Pbf allowable =fys*tws*(tf + 6 kc + 2 tep + 2 swf) = 463.33 kN
179 Pbf > Pbf allowable; Stiffener Plate is required
180
181 Check II - Column Web Buckling 4-121
182 Pbf allowable ={formula valid for FPS units only} = (4100 *tws * sqrt(fys)) /(ds-2*kc)
3
= 132.57 kN 29.80 kips
183 Pbf >Pbf allowable; Stiffener Plate is required
184
185 Check III - Check Column Flange Bending
186 Effective Column Flange Length Pe= 2.5 * (Pf + tf + Pf) = 275 mm 4-117
187 Pec Pec = g/2 - k1c - db/4 = 42.00 mm 4-118
188 Coefficient Ca for grade of steel A572 GR50 Ca = 1.13 depends on 'fy' of supporting member

189 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 1.00


190 Coefficient a1 a1=(Af/Aw)0.33 = 1.0 = 1.00
191 Coefficient a2 a2=(Pec/db) 0.25
= 1.09
192 αm αm = Ca * Cb * a1 * a2 = 1.23
193 Total force in Flange Ff = 680.72 kN References
194 Effective Moment at Flange edge Me =αm * Ff * (Pec / 4) = 8.79 kN-m
195 Required flange thickness tfs reqd=sqrt{(Me* 6 )/(Pe*Fep allow)} = 27.23 mm 4-120
196 Flange Thickness of Column tfs = 14.00 mm
197 tfs reqd > tfs ; Stiffener Plate is required
198
199 Stiffener Details
200 Min area of stiffener Asp reqd={Pbf -fys*tws*(tf+5*kc)}/fyp = 2651.0 mm2 K1-9 VOL II

201 Asp reqd > 0; Stiffener Plate is required


202
203 Width of Stiffener plate Wsp = (bfs - tws) / 2 131.00 mm
204 Required thickness of stiffener tsp reqd = Asp reqd / Wsp = 20.24 mm
205 Provided thickness of stiffener (two plates) tsp provided = 12 mm
206 Size of corner clips to clear column web fillets cp=rrs = 0 mm
207 Provided area of stiffener plates Asp provided=2*tsp provided*(Wsp-cp) = 3144 mm2
208 Asp provided > Asp reqd; OK
209
210 Stiffener Plates - weld
211 Total force in Flange Ff = 680.72 kN
212 Length of Fillet weld for column flange to stiffener lwfsp = 4 * 2 * (Wsp - cp) = 1048 mm
213 Required Fillet size swfsp reqd= Ff / (fsw * lwfsp * 0.707) = 8.35 mm
214 Provided Fillet size for column flange to stiffener(on both side) swfsp = 10 mm
215 swfsp >swfsp reqd; OK
216
217 Length of Fillet weld for column web to stiffener lwwsp = 2 * 2 * (ds - 2 * tfs - 2 * cp) = 3088 mm
218 Required Fillet size swwsp reqd=Ff/(fsw * lwwsp * 0.707) = 2.83 mm
219 Provided Fillet size for column web to stiffener (on both side) swwsp = 6 mm
220 swwsp > swwsp reqd; OK

5
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL K1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

221
222 Check for Shear Stresses in stiffener
223 Total Flange force Ff = 680.72 kN
224 Shear Stress in stiffener plate fv5=(Ff/2)/(tsp provided*(ds-2*cp)) = 35.45 N/mm2
225 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
226 Fvp > fv5; OK
227 Note : For Connection details summary refer enclosed drawing
228
229
230
231
232
233
234
235

236 SUMARRY :-
237
238 SIZE OF END PLATE :-

239
240 WIDTH OF PLATE = 300 MM

241
242 DEPTH OF PLATE = 1220 MM

243
244 THICKNESS OF PLATE = 25 MM

245
246
247 BOLT

248
249 BOLT DIAMETER = 30 MM

250
251 NO OF ROWS = 2 Nos.

252
253 NO OF COLUMNS = 5 Nos.

254
255
256
257
258
REFER K1-DETAIL OF ACAD DWG
259
260
261
262
263
264

6
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 449

3 RAFTER TO RAFTER SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 106 : DL+CL+LL+EQ+X

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 120 kN-m
10 Moment in Weak Axis - YY axis My = 0.001 kN-m
11 Axial Load in Beam Fx = 126 kN
12 Vertical Shear Fv = 76 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 449

18 Beam Depth d = 600 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 600 mm
21 Flange Width of beam bf = 180.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 8.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 210.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

7
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
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58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 20 mm
63 Area of Bolt Ab = 314.16 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 20.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 210.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 820.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 15.75 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 202.70 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 50.68 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.01 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 66.43 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 9.50 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

8
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 211.46 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 30.24 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 30.24 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 296.68 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 211.46 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 37.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.93


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.74 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.17
111 αm αm =Ca * Cb * a1 * a2 = 0.91
112 Total Axial force per Bolt Pa1 = 66.43 kN
113 Total force per Flange Ff = Pa1 * nb = 265.72 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 2.30 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 164.28 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 65280 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 1.16 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 8080 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

9
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 265.72 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 132.86 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 31.63 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 370 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 9.23 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf > swf reqd; OK
148
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 292 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.67 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

10
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 210 MM

184
185 DEPTH OF PLATE = 820 MM

186
187 THICKNESS OF PLATE = 20 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 20 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 4 Nos.

197
198
199
200
201
REFER DETAIL S1 OF ACAD DRAWING
202
203
204
205
206
207

11
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 418

3 RAFTER TO RAFTER SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 137 : DL+CL+LL+WLR SUCTION

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 206 kN-m
10 Moment in Weak Axis - YY axis My = 0.005 kN-m
11 Axial Load in Beam Fx = 117 kN
12 Vertical Shear Fv = 25 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 418

18 Beam Depth d = 600 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 600 mm
21 Flange Width of beam bf = 180.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 8.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 180.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

12
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 20.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 200.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 820.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 14.63 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 347.97 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 86.99 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.03 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 101.64 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 3.13 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

13
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 224.68 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 6.91 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 6.91 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 303.03 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 224.68 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 36.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.95


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.74 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.11
111 αm αm =Ca * Cb * a1 * a2 = 0.89
112 Total Axial force per Bolt Pa1 = 101.64 kN
113 Total force per Flange Ff = Pa1 * nb = 406.57 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 3.33 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 249.91 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 65280 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.38 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 7680 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

14
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 406.57 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 203.29 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 50.82 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 370 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 14.13 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 292 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 0.55 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

15
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 200 MM

184
185 DEPTH OF PLATE = 820 MM

186
187 THICKNESS OF PLATE = 20 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 24 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 4 Nos.

197
198
199
200
201
REFER DETAIL S2 OF ACAD DRAWING
202
203
204
205
206
207

16
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 358

3 RAFTER TO RAFTER SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 107 : DL+CL+LL+EQ+Z

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 190 kN-m
10 Moment in Weak Axis - YY axis My = 0.55 kN-m
11 Axial Load in Beam Fx = 110 kN
12 Vertical Shear Fv = 85 kN
13 Horizontal Shear Fz = 0.3 kN
14
15 Beam Properties
16
17 Beam Profile NODE 358

18 Beam Depth d = 600 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 600 mm
21 Flange Width of beam bf = 180.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 8.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 250.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

17
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 20.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 250.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 820.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 13.75 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 320.95 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 80.24 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 2.75 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 96.74 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 10.63 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.04 kN
88

18
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 213.83 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 23.49 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.08 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 23.49 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 299.35 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 213.83 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 36.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.85


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.74 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.11
111 αm αm =Ca * Cb * a1 * a2 = 0.79
112 Total Axial force per Bolt Pa1 = 96.74 kN
113 Total force per Flange Ff = Pa1 * nb = 386.95 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 2.84 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 170.19 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 65280 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 1.30 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 9680 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.03 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

19
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 386.95 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 193.47 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 38.69 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 370 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 13.45 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 292 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.87 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

20
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 250 MM

184
185 DEPTH OF PLATE = 820 MM

186
187 THICKNESS OF PLATE = 20 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 24 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 4 Nos.

197
198
199
200
201
REFER DETAIL S3 OF ACAD DRAWING
202
203
204
205
206
207

21
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 388

3 RAFTER TO RAFTER SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 137 : DL+CL+LL+WLR SUCTION

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 235 kN-m
10 Moment in Weak Axis - YY axis My = 0.006 kN-m
11 Axial Load in Beam Fx = 122 kN
12 Vertical Shear Fv = 78 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 388

18 Beam Depth d = 600 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 600 mm
21 Flange Width of beam bf = 180.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 10.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 250.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

22
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 20.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 250.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 820.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 15.25 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 398.31 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 99.58 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.03 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 114.86 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 9.75 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

23
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 253.89 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 21.55 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 21.55 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 299.99 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 253.89 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 36.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.85


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.80 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.11
111 αm αm =Ca * Cb * a1 * a2 = 0.86
112 Total Axial force per Bolt Pa1 = 114.86 kN
113 Total force per Flange Ff = Pa1 * nb = 459.43 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 3.64 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 218.17 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 65280 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 1.19 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 9680 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

24
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 459.43 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 229.71 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 45.94 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 374 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 15.80 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 290 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.73 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

25
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 250 MM

184
185 DEPTH OF PLATE = 820 MM

186
187 THICKNESS OF PLATE = 20 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 24 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 4 Nos.

197
198
199
200
201
REFER DETAIL S4 OF ACAD DRAWING
202
203
204
205
206
207

26
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S5 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 257

3 RAFTER TO RAFTER CONNECTION AT PEAK Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 108 : DL+CL+LL+EQ+Z

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 90 kN-m
10 Moment in Weak Axis - YY axis My = 0.06 kN-m
11 Axial Load in Beam Fx = 110 kN
12 Vertical Shear Fv = 5 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 257

18 Beam Depth d = 300 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 300 mm
21 Flange Width of beam bf = 180.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 8.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 180.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

27
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S5 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 20 mm
63 Area of Bolt Ab = 314.16 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 25.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 200.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 520.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 13.75 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 308.22 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 77.05 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.30 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 91.10 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 0.63 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

28
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S5 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 290.00 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 1.99 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 1.99 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 303.34 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 290.00 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 37.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.95


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.95 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.17
111 αm αm =Ca * Cb * a1 * a2 = 1.19
112 Total Axial force per Bolt Pa1 = 91.10 kN
113 Total force per Flange Ff = Pa1 * nb = 364.42 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 4.11 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 197.28 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 51600 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.10 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 9600 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

29
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S5 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 364.42 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 182.21 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 36.44 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 370 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 12.66 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 142 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 0.23 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

30
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL S5 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 200 MM

184
185 DEPTH OF PLATE = 520 MM

186
187 THICKNESS OF PLATE = 25 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 20 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 4 Nos.

197
198
199
200
201
REFER DETAIL S5 OF ACAD DRAWING
202
203
204
205
206
207

31
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 114

3 JACK BEAM TO JACK BEAM SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 137 : DL+CL+LL+WLR SUCTION

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 445 kN-m
10 Moment in Weak Axis - YY axis My = 0.007 kN-m
11 Axial Load in Beam Fx = 20 kN
12 Vertical Shear Fv = 126 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 114

18 Beam Depth d = 900 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 900 mm
21 Flange Width of beam bf = 250.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 10.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 250.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

32
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 5 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 25.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 250.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 1120.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 2.00 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 500.00 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 125.00 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 0.04 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 127.04 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 12.60 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

33
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 280.81 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 27.85 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 27.85 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 297.71 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 280.81 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 36.93 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 1.00


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.78 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.11
111 αm αm =Ca * Cb * a1 * a2 = 0.98
112 Total Axial force per Bolt Pa1 = 127.04 kN
113 Total force per Flange Ff = Pa1 * nb = 508.14 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 4.60 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 176.72 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 139500 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.90 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 12000 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

34
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 508.14 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 254.07 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 40.65 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 514 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 12.71 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 440 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.84 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

35
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J1 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 250 MM

184
185 DEPTH OF PLATE = 1120 MM

186
187 THICKNESS OF PLATE = 25 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 24 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 5 Nos.

197
198
199
200
201
REFER DETAIL J1 OF ACAD DRAWING
202
203
204
205
206
207

36
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 42

3 JACK BEAM TO JACK BEAM SPLICE CONNECTION Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 137 : DL+CL+LL+WLR SUCTION

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 550 kN-m
10 Moment in Weak Axis - YY axis My = 0.2 kN-m
11 Axial Load in Beam Fx = 23 kN
12 Vertical Shear Fv = 100 kN
13 Horizontal Shear Fz = 0 kN
14
15 Beam Properties
16
17 Beam Profile NODE 42

18 Beam Depth d = 900 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 900 mm
21 Flange Width of beam bf = 250.0 mm
22 Web Thickness of beam tw = 8.0 mm
23 Flange Thickness of beam tf = 12.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Beam Profile
27 Supporting Beam Flange Width bfs = 250.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

37
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 30 mm
63 Area of Bolt Ab = 706.86 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 5 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 25.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 250.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 1120.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 2.30 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 619.37 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 154.84 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 1.00 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 158.14 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 10.00 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.00 kN
88

38
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 223.73 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 14.15 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.00 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 14.15 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 301.92 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 223.73 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 35.43 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 1.00


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.75 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.04
111 αm αm =Ca * Cb * a1 * a2 = 0.89
112 Total Axial force per Bolt Pa1 = 158.14 kN
113 Total force per Flange Ff = Pa1 * nb = 632.57 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 4.97 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 191.02 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 139500 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.72 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 12000 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.00 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

39
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 632.57 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 316.28 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 50.61 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 516 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 15.76 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 10 mm
147 swf <swf reqd; FAIL
148 SO PROVIDE FULL STRENGTH WELD
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 10.64 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 8 mm
153 sww < sww reqd; FAIL
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 438 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.47 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166
167
168
169
170
171
172
173
174
175
176

40
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J2 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177
178

179 SUMARRY :-
180
181 SIZE OF END PLATE :-

182
183 WIDTH OF PLATE = 250 MM

184
185 DEPTH OF PLATE = 1120 MM

186
187 THICKNESS OF PLATE = 25 MM

188
189
190 BOLT

191
192 BOLT DIAMETER = 30 MM

193
194 NO OF ROWS = 2 Nos.

195
196 NO OF COLUMNS = 5 Nos.

197
198
199
200
201
REFER DETAIL J2 OF ACAD DRAWING
202
203
204
205
206
207

41
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 24
3 RAFTER TO COLUMN CONNECTION AT HAUNCH Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 108 : DL+CL+LL+EQ+Z

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 175 kN-m
10 Moment in Weak Axis - YY axis My = 1 kN-m
11 Axial Load in Beam Fx = 30 kN
12 Vertical Shear Fv = 106 kN
13 Horizontal Shear Fz = 1 kN
14
15 Beam Properties
16
17 Beam Profile NODE 24

18 Beam Depth d = 900 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 900 mm
21 Flange Width of beam bf = 250.0 mm
22 Web Thickness of beam tw = 8.0 mm
23 Flange Thickness of beam tf = 12.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Column Profile
27 Supporting Column Flange Width bfs = 270.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

42
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 5 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 20.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 300.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 1120.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 3.00 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 197.07 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 49.27 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 5.00 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 57.27 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 10.60 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.10 kN
88

43
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 126.59 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 23.43 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.22 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 23.43 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 299.37 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 126.59 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 38.34 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.91


109 Coefficient a1 a1=(Af/Aw)0.33 = 0.75 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.12
111 αm αm =Ca * Cb * a1 * a2 = 0.87
112 Total Axial force per Bolt Pa1 = 57.27 kN
113 Total force per Flange Ff = Pa1 * nb = 229.07 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 1.92 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 95.97 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 111600 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.95 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 11600 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.09 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

44
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 229.07 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 114.54 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 19.09 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 516 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 5.71 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 8 mm
147 swf > swf reqd; OK
148
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 10.64 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 12 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 438 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 1.56 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166 Check for Supporting column
167 Column Profile 0
168 Column depth ds = 800.00 mm
169 Flange Width bfs = 270.00 mm
170 Web Thickness tws = 8.00 mm
171 Flange Thickness ( separate End Plate) tfs = 14.00 mm
172 Root radius rrs = 0.00 mm
173 Column k value kc = tfs + rrs = 14.00 mm
174 Column k1 value k1c = tws + rrs = 8.00 mm
175 Factored flange force Pbf = Ff * 5/3 = 381.8 kN K1.2
176

45
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177 Check I - Column Web Yeilding 4-121


178 Pbf allowable =fys*tws*(tf + 6 kc + 2 tep + 2 swf) = 419.20 kN
179 Pbf < Pbf allowable; Stiffener Plate not required
180
181 Check II - Column Web Buckling 4-121
182 Pbf allowable ={formula valid for FPS units only} = (4100 *tws * sqrt(fys)) /(ds-2*kc)
3
= 132.57 kN 29.80 kips
183 Pbf >Pbf allowable; Stiffener Plate is required
184
185 Check III - Check Column Flange Bending
186 Effective Column Flange Length Pe= 2.5 * (Pf + tf + Pf) = 280 mm 4-117
187 Pec Pec = g/2 - k1c - db/4 = 42.00 mm 4-118
188 Coefficient Ca for grade of steel A572 GR50 Ca = 1.13 depends on 'fy' of supporting member

189 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 1.00


190 Coefficient a1 a1=(Af/Aw)0.33 = 1.0 = 1.00
191 Coefficient a2 a2=(Pec/db) 0.25
= 1.15
192 αm αm = Ca * Cb * a1 * a2 = 1.30
193 Total force in Flange Ff = 229.07 kN References
194 Effective Moment at Flange edge Me =αm * Ff * (Pec / 4) = 3.13 kN-m
195 Required flange thickness tfs reqd=sqrt{(Me* 6 )/(Pe*Fep allow)} = 16.10 mm 4-120
196 Flange Thickness of Column tfs = 14.00 mm
197 tfs reqd > tfs ; Stiffener Plate is required
198
199 Stiffener Details
200 Min area of stiffener Asp reqd={Pbf -fys*tws*(tf+5*kc)}/fyp = 451.5 mm2 K1-9 VOL II

201 Asp reqd > 0; Stiffener Plate is required


202
203 Width of Stiffener plate Wsp = (bfs - tws) / 2 131.00 mm
204 Required thickness of stiffener tsp reqd = Asp reqd / Wsp = 3.45 mm
205 Provided thickness of stiffener (two plates) tsp provided = 12 mm
206 Size of corner clips to clear column web fillets cp=rrs = 0 mm
207 Provided area of stiffener plates Asp provided=2*tsp provided*(Wsp-cp) = 3144 mm2
208 Asp provided > Asp reqd; OK
209
210 Stiffener Plates - weld
211 Total force in Flange Ff = 229.07 kN
212 Length of Fillet weld for column flange to stiffener lwfsp = 4 * 2 * (Wsp - cp) = 1048 mm
213 Required Fillet size swfsp reqd= Ff / (fsw * lwfsp * 0.707) = 2.81 mm
214 Provided Fillet size for column flange to stiffener(on both side) swfsp = 10 mm
215 swfsp >swfsp reqd; OK
216
217 Length of Fillet weld for column web to stiffener lwwsp = 2 * 2 * (ds - 2 * tfs - 2 * cp) = 3088 mm
218 Required Fillet size swwsp reqd=Ff/(fsw * lwwsp * 0.707) = 0.95 mm
219 Provided Fillet size for column web to stiffener (on both side) swwsp = 6 mm
220 swwsp > swwsp reqd; OK

46
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J3 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

221
222 Check for Shear Stresses in stiffener
223 Total Flange force Ff = 229.07 kN
224 Shear Stress in stiffener plate fv5=(Ff/2)/(tsp provided*(ds-2*cp)) = 11.93 N/mm2
225 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
226 Fvp > fv5; OK
227 Note : For Connection details summary refer enclosed drawing
228
229
230
231
232
233
234
235

236 SUMARRY :-
237
238 SIZE OF END PLATE :-

239
240 WIDTH OF PLATE = 300 MM

241
242 DEPTH OF PLATE = 1120 MM

243
244 THICKNESS OF PLATE = 20 MM

245
246
247 BOLT

248
249 BOLT DIAMETER = 24 MM

250
251 NO OF ROWS = 2 Nos.

252
253 NO OF COLUMNS = 5 Nos.

254
255
256
257
258
REFER J3-DETAIL OF ACAD DWG
259
260
261
262
263
264

47
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

1
2 MOMENT CONNECTION DESIGN - NODE 6
3 RAFTER TO COLUMN CONNECTION AT HAUNCH Reference

4 Design Calculations as per AISC - ASD 9 Edition


th

5
6 LOAD CASE 108 : DL+CL+LL+EQ+Z

7 Connection Design Forces


8 Reference:-
9 Moment in strong Axis - ZZ axis Mz = 80 kN-m
10 Moment in Weak Axis - YY axis My = 1 kN-m
11 Axial Load in Beam Fx = 535 kN
12 Vertical Shear Fv = 16 kN
13 Horizontal Shear Fz = 1 kN
14
15 Beam Properties
16
17 Beam Profile NODE 6

18 Beam Depth d = 500 mm


19 Haunch Depth hd = 0.0 mm
20 Total Depth (Beam + Haunch) H=d + hd = 500 mm
21 Flange Width of beam bf = 270.0 mm
22 Web Thickness of beam tw = 6.0 mm
23 Flange Thickness of beam tf = 12.0 mm
24 Root Radius of beam rr = #N/A mm
25
26 Supporting Column Profile
27 Supporting Column Flange Width bfs = 270.00 mm
28
29 Steel Properties
30 Bolts ### A325S
31 Allowable Tensile Stress Ftb = 303.37 N/mm2 44 ksi Table I-A
32 Allowable Shear Stress Fvb = 117.21 N/mm 2
17 ksi Table I-D
33
34 Connecting Member (Beam) material grade A572 GR50
35 Ultimate Tensile Strength Fu = 448.17 N/mm2 65 ksi
36 Yield Stress fy = 344.74 N/mm 2
50 ksi
37
38 Supporting Member (Column) material grade A572 GR50
39 Ultimate Tensile Strength Fus = 448.17 N/mm2 65 ksi
40 Yield Stress fys = 344.74 N/mm2 50 ksi
41
42 Connection Plate material grade A572 GR50
43 Ultimate Tensile Strength Fup = 448.16 N/mm2 65 ksi 4-119
44 Yield Stress fyp = 344.74 N/mm2 50 ksi

48
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 Connection Parameters References
61
62 Bolt Diameter db = 24 mm
63 Area of Bolt Ab = 452.39 mm2
64 Hole Diameter hdia = 2.00 mm
65 Number of bolt rows nr = 2 No.s
66 Number of bolt columns nc = 4 No.s
67 Number of Tension Bolts nb = 4 No.s
68 Bolt Gage, Distance between Bolt Column g = 100.0 mm
69 Dist of top row above Top of Flange Pf = 50.00 mm
70
71 Let End Plate Thickness tep = 25.00 mm
72 Width of End Plate epw= Min ((bf + 1"), bfs) = 300.00 mm 4-117
73 Bolt Edge Distance eg = 50.00 mm
74 Depth of End Plate epd = H + 2 (Pf + eg) = 720.00 mm
75
76 Check For Bolt Stresses
77
78 Axial Force "Per Bolt"
79 Due to Axial Load Fx P1 = Fx / ( nr * nc ) = 66.88 kN
80 Flange Force due to Mz PMz = Mz / (H - tf) = 163.93 kN
81 Force per Tension Bolt due to Mz P2 = PMz / nb = 40.98 kN
82 Force per tension Bolt due to My P3 = My / (nr * g) = 5.00 kN
83 Total Axial force per Bolt Pa1 = P1 + P2 + P3 = 112.86 kN
84
85 Shear force "per Bolt"
86 Due to vertical Shear Fv Pv1=Fv / (nr * nc) = 2.00 kN
87 Due to Horizontal Shear Fz Ph1=Fz / (nr * nc) = 0.13 kN
88

49
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

89
90 Stress "Per Bolt"
91 Stress due to Axial force fa1 =Pa1 / Ab = 249.47 N/mm2
92 Stress due to Vertical shear fv1=Pv1 / Ab = 4.42 N/mm2
93 Stress due to Horizontal shear fh1=Ph1 / Ab = 0.28 N/mm2

94 Resultant Shear Stress fs1 = sqrt ( fv12 + fh12) = 4.43 N/mm2


95 Allowable Shear Stress in Bolt Fvb = 117.21 N/mm2
96 Fvb > fs1; OK
97
98 Permissible Tensile Stress in Bolt ft = sqrt ( Ftb2 - 4.39 * fs12 ) = 303.23 N/mm2 Table J3.3
99 Stress due to Axial force fa1 = 249.47 N/mm 2

100 ft > fa1; OK


101
102
103 Check for End Plate Stresses References
104
105 Distance of Top bolt centre to top of top flange of beam Pf = 50.00 mm
106 Pe Pe = Pf - db/4 - swf * 0.707 = 35.52 mm 4-119
107 Coefficient Ca for grade of steel = #N/A Ca = 1.13 depends on 'fy' of connecting member

108 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 0.95


109 Coefficient a1 a1=(Af/Aw)0.33 = 1.04 4-119
110 Coefficient a2 a2=(Pe/db) 0.25
= 1.10
111 αm αm =Ca * Cb * a1 * a2 = 1.23
112 Total Axial force per Bolt Pa1 = 112.86 kN
113 Total force per Flange Ff = Pa1 * nb = 451.43 kN
114 Effective Moment at Flange edge Me =αm * Ff * Pe / 4 = 4.94 kN-m
115 Stress in End Plate fep =Me/(epw * tep /6) 2
= 158.17 N/mm2
116 Allowable Bending Stress in End Plate fep allow = 0.75 * fyp = 258.55 N/mm2 4-119
117 fep allow > fep; OK
118
119 Stress due to Vertical Shear
120 Net shear area of plate Avnet=tep * (epd - nr * hdia) * nc = 71600 mm2
121 Shear stress in End Plate fv2 = Fv / Avnet = 0.22 N/mm2
122 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
123 Fvp > fv2; OK
124
125 Stress due to Horizontal Shear
126 Net shear area of plate Avnet=tep * (epw - nc * hdia) * nr = 14600 mm2
127 Shear stress in End Plate fv3 = Fz / Avnet = 0.07 N/mm2
128 Allowable Shear Stress in Plate Fvp = 0.3 * fup = 134.45 N/mm2 J 4-1
129
130 Fvp > fv3; OK
131
132

50
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

133 Horizontal Shear Due to Axial Load in Flange


134 Total flange force Ff = 451.43 kN
135 Horizontal shear in End Plate Ph = Ff / 2 = 225.72 kN
136 Shear stress fv4 = Ph / ( tep * epw ) = 30.10 N/mm2
137 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
138 Fvp > fv4; OK
139
140 Beam to End Plate Weld Weld Material = E70XX
141 Allowable Stress in Weld fsw = 110.00 N/mm2 16 ksi Table J2.5
142
143 1. Beam Flanges to End Plate welds
144 Length of Flange Weld lw= 2 * ( bf + tf ) - tw = 558 mm
145 Required Fillet size swf reqd = Ff / (fsw * lw * 0.707) = 10.40 mm
146 Provided Fillet size for Beam Flanges to End Plate(on both side) swf = 12 mm
147 swf > swf reqd; OK
148
149
150 2. Beam Web to End Plate weld References
151 i. Required Fillet size sww reqd=( 0.6*fy*tw)/(2*0.707*fsw ) = 7.98 mm 4-121
152 Provided Fillet size Beam Web to End Plate(on both side) sww = 12 mm
153 sww >sww reqd; OK
154
155 Weld for Vertical Shear pg 4-29 vol II
156 The applied shear is to be resisted by (AA) Weld between mid-depth of the beam & inside face of the compression flange or
157 (BB) weld between the inner row of tension bolts plus two bolt diameters and inside face of the compression flange,
158 whichever is minimum.
159 By inspection AA governs.
160
161 Length of weld lw = H / 2 - tf = 238 mm
162 Required Fillet size sww reqd =Fv / (fsw * lw * 0.707* 2 ) = 0.43 mm
163 Provided Fillet size Beam Web to End Plate(on both side) sww = 6 mm
164 sww> sww reqd; OK
165
166 Check for Supporting column
167 Column Profile 0
168 Column depth ds = 500.00 mm
169 Flange Width bfs = 270.00 mm
170 Web Thickness tws = 6.00 mm
171 Flange Thickness ( separate End Plate) tfs = 12.00 mm
172 Root radius rrs = 0.00 mm
173 Column k value kc = tfs + rrs = 12.00 mm
174 Column k1 value k1c = tws + rrs = 6.00 mm
175 Factored flange force Pbf = Ff * 5/3 = 752.4 kN K1.2
176

51
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

177 Check I - Column Web Yeilding 4-121


178 Pbf allowable =fys*tws*(tf + 6 kc + 2 tep + 2 swf) = 326.81 kN
179 Pbf > Pbf allowable; Stiffener Plate is required
180
181 Check II - Column Web Buckling 4-121
182 Pbf allowable ={formula valid for FPS units only} = (4100 *tws * sqrt(fys)) /(ds-2*kc)
3
= 90.71 kN 20.39 kips
183 Pbf >Pbf allowable; Stiffener Plate is required
184
185 Check III - Check Column Flange Bending
186 Effective Column Flange Length Pe= 2.5 * (Pf + tf + Pf) = 280 mm 4-117
187 Pec Pec = g/2 - k1c - db/4 = 44.00 mm 4-118
188 Coefficient Ca for grade of steel A572 GR50 Ca = 1.13 depends on 'fy' of supporting member

189 Coefficient Cb Cb= (bf / epw)0.5 = 1.0 = 1.00


190 Coefficient a1 a1=(Af/Aw)0.33 = 1.0 = 1.00
191 Coefficient a2 a2=(Pec/db) 0.25
= 1.16
192 αm αm = Ca * Cb * a1 * a2 = 1.31
193 Total force in Flange Ff = 451.43 kN References
194 Effective Moment at Flange edge Me =αm * Ff * (Pec / 4) = 6.53 kN-m
195 Required flange thickness tfs reqd=sqrt{(Me* 6 )/(Pe*Fep allow)} = 23.26 mm 4-120
196 Flange Thickness of Column tfs = 12.00 mm
197 tfs reqd > tfs ; Stiffener Plate is required
198
199 Stiffener Details
200 Min area of stiffener Asp reqd={Pbf -fys*tws*(tf+5*kc)}/fyp = 1750.5 mm2 K1-9 VOL II

201 Asp reqd > 0; Stiffener Plate is required


202
203 Width of Stiffener plate Wsp = (bfs - tws) / 2 132.00 mm
204 Required thickness of stiffener tsp reqd = Asp reqd / Wsp = 13.26 mm
205 Provided thickness of stiffener (two plates) tsp provided = 10 mm
206 Size of corner clips to clear column web fillets cp=rrs = 0 mm
207 Provided area of stiffener plates Asp provided=2*tsp provided*(Wsp-cp) = 2640 mm2
208 Asp provided > Asp reqd; OK
209
210 Stiffener Plates - weld
211 Total force in Flange Ff = 451.43 kN
212 Length of Fillet weld for column flange to stiffener lwfsp = 4 * 2 * (Wsp - cp) = 1056 mm
213 Required Fillet size swfsp reqd= Ff / (fsw * lwfsp * 0.707) = 5.50 mm
214 Provided Fillet size for column flange to stiffener(on both side) swfsp = 6 mm
215 swfsp >swfsp reqd; OK
216
217 Length of Fillet weld for column web to stiffener lwwsp = 2 * 2 * (ds - 2 * tfs - 2 * cp) = 1904 mm
218 Required Fillet size swwsp reqd=Ff/(fsw * lwwsp * 0.707) = 3.05 mm
219 Provided Fillet size for column web to stiffener (on both side) swwsp = 6 mm
220 swwsp > swwsp reqd; OK

52
JOB NO. JD-0000
REV DATE
PEB STEEL
CUSTOMER M/s CUMMINS TECHNOLOGIES LIMITED
L L O Y D

PROJECT B1-BLOCK 0 25.07.11

DESIGNED BY APH 1

CHECKED BY PPB 2

DETAIL J4 MOMENT CONNECTION DESIGN AS PER AISC-ASD 9th EDITION

221
222 Check for Shear Stresses in stiffener
223 Total Flange force Ff = 451.43 kN
224 Shear Stress in stiffener plate fv5=(Ff/2)/(tsp provided*(ds-2*cp)) = 45.14 N/mm2
225 Allowable Shear Stress in Plate Fvp = 0.4 * fyp = 137.90 N/mm2 F 4-1
226 Fvp > fv5; OK
227 Note : For Connection details summary refer enclosed drawing
228
229
230
231
232
233
234
235

236 SUMARRY :-
237
238 SIZE OF END PLATE :-

239
240 WIDTH OF PLATE = 300 MM

241
242 DEPTH OF PLATE = 720 MM

243
244 THICKNESS OF PLATE = 25 MM

245
246
247 BOLT

248
249 BOLT DIAMETER = 24 MM

250
251 NO OF ROWS = 2 Nos.

252
253 NO OF COLUMNS = 4 Nos.

254
255
256
257
258
REFER J4-DETAIL OF ACAD DWG
259
260
261
262
263
264

53

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