JOB SAFETY ANALYSIS

HAZARD MANAGEMENT FORM

. JSA No.:

WORK TITLE: Erection Activities for Batching Plant LOCATION/AREA:

EQUIPMENT ID / TAG NO./
Manual/Mechanical Excavation and Backfilling Works, Formworks, DESCRIPTION NA
DESCRIPTION OF Concrete and Grouting Works, Water Curing, Scaffolding Works, Precast
WORK: concrete foundation, Erection of Batching plant, cutting grinding welding &
WORK LOCATION CLASSIFICATION (WHERE APPLICABLE)
gas cutting

Hand tools, Crane, Boom truck, Excavator, JCB, Wheel Loader, Power AREA CLASSIFICATION P ☐ R ☐ NP ☐ UR ☒
tools, bobcat, JCB, Diesel tanker, DG, Air Compressor, Water tanker,
TOOLS TO BE USED Roller, Plate Compactor, vibrator,3-ton pickup, Trailer, Forklift, Concrete
Mixer/Pump, Coaster Bus, Heavy Bus, Dump Truck. Welding machine, H2S ZONE R ☐ A ☐ Y ☐ G ☐
man lift, torque wrench, hand drill machine, woodcutter.
Zone- Zone- Zone-
HAZARDOUS HAZARDOUS AREA CLASSIFICATION 0 ☐ 1 ☐ 2 ☐
MATERIAL INVOLVED
NA
DUST ZONE 20 ☐ 21 ☐ 22 ☐
SOURCE OF IGNITION: IC-Engine, spark & heat generated AREA CLASSIFICATION: (P-PROCESS), (R-RESTRICTED), (NP-NON-PROCESS), (UN- UNRESTRICTED)

Pre-
Location of Implementation
# Work Step Potential Hazard # Required Controls Requisite Responsibility
Hazard Status
Control
(Against each step list/
(List the steps required (List the location location within the work (For each hazard identified, list the control measures required to reduce (Nominate the
Function/ Section
to perform the task in a within the worksite site, the potential risk/ the risk to a level meeting the bounds of acceptable tolerability and
YES NO or the Person YES NO SIGN
sequence they are for identifying hazard that could cause further minimizing the risk of injury or damage to As Low As Reasonably responsible to
carried out) potential Hazard) injury / damage when Practical - ALARP action the control)
the job is performed)
SITUATIONAL (WORKSITE) HAZARDS

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 1 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

JO & Permit
Contractor PTW procedure and Borouge LSR shall be Receiver
Mobilization of 1 Yes
Traffic movements followed.
1. People to work General
location JO & Permit
Movement of vehicle/equipment controlled by trained
2 Yes Receiver
flag man
JO & Permit
3 Follow road safety rules at site Yes Receiver
Collision with other
vehicle & equipment
Vehicle & equipment shall not be moved in poor JO & Permit
4 Yes
visibility. Receiver
Fall of loose All the loose materials must be secured properly prior JO & Permit
5 Yes Receiver
materials to move the equipment / vehicle to the locations.
All equipment & vehicle to be inspected & approved by Yes JO & Permit
6 Borouge and valid sticker to be posted and certified by Receiver
3rd party.
Mobilization of Mechanical Failure Vehicle pre-inspection check shall be completed on Yes JO & Permit
7
2 equipment/vehicle to Working areas daily basis by driver / operator. Receiver
work location Preventive maintenance programme for equipment Yes JO & Permit
8 Receiver
and vehicles shall be followed.
Yes JO & Permit
9 Check the weather forecast in advance Receiver
Adverse weather ensure fog/visibility down in morning permit shall not be Yes JO & Permit
conditions such as 10 Receiver
issued/ or not to start the activity/ Stop the activity
rainfall, fog, dust /
Yes JO & Permit
sandstorms, lightning 11 Ensure no outdoor activity allowed if rainfall Receiver
strikes, or high winds
Yes JO & Permit
12 Ensure if sandstorm/visibility down stop the activity Receiver
WORK ACTIVITY HAZARD
All employees to receive HSE Induction training from Yes JO & Permit
Working areas Unfamiliar with the 1 Receiver
General and Borouge and Tecnimont.
1 work area and
preparatory works All employees shall comply with mandatory & job Yes JO & Permit
untrained workforce 2
specific PPEs. Receiver
HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION
Zone-0: Flammable atmosphere is continuously present or present for long periods Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-1: Flammable atmosphere is likely to occur in normal operation. Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
will persist for a short period only
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM PAGE 2 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

All equipment & vehicle to be inspected & approved by Yes JO & Permit
3 Borouge/RSI and valid sticker to be posted and Receiver
certified by certified by 3rd party.
Contractor PTW and applicable certificates shall be in Yes JO & Permit
4 Receiver
place prior to start the work.
Toolbox Meeting shall be conducted by Job Performer Yes JO & Permit
6 and JSA contents to be discussed with work crew prior Receiver
to start the work activities.
All employees shall be aware about the nearest Yes JO & Permit
assembly point. Receiver
7 Borouge emergency number 785555 (027085555 by
Cell phone) & 785999 (027085999 by Cell phone)
TCM Emergency Contact Number-050 840 6370
Safe access shall be provided, good housekeeping Yes JO & Permit
8 Receiver
shall be maintained on daily basis
All power tools shall be 110 V and 30 mA ELCB shall Yes JO & Permit
9 Receiver
be provided, and proper grounding shall be done.
Barricades and applicable signages shall be provided Yes JO & Permit
10 Receiver
to restrict unauthorized entry.
All equipment must be inspected and approved by Yes JO & Permit
1 Receiver
Borouge and TCM
All equipment shall be diesel engine driven, equipment Yes JO & Permit
2 Receiver
with chalwyn valve spark arrestor
Disruption of vehicle
movements / Fire extinguisher must be available for each equipment Yes JO & Permit
3 Receiver
Rotating of sat all times
equipment s Yes JO & Permit
Only competent persons should be allowed to do the
4 Receiver
job.
Yes JO & Permit
5 Job rotation shall be done while using vibrating tools Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 3 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Yes JO & Permit

6 Barricade & display signage at work site Receiver

Ensure safe guards fitted prior to operating equipment Yes JO & Permit
7 Receiver
s
Wear proper fitting clothing when operating equipment Yes JO & Permit
8 Receiver
s
Yes JO & Permit
9 Banks man shall be provided to control vehicular traffic Receiver

All relevant as built drawing to be referred before start Yes JO & Permit
1 Receiver
of excavation
Yes JO & Permit
2 Hard barrication and signage to be provided Receiver

Excavated soil shall be kept away from the location with Yes JO & Permit
3 Receiver
Manual/Mechanical no hindrance to the traffic / access to work site
2
Excavation and Working Areas If underground facilities are observed during Yes JO & Permit
Backfilling Works 4 excavation stop the job and inform concerned Receiver
department
Damaged to Shoring and shuttering shall be provided in required Yes JO & Permit
underground facilities 5 Receiver
locations to avoid collapse
/ collapse of
Yes JO & Permit
excavation 6 Excavation permit shall be obtained Receiver

Pickaxe usage for excavating hard soil shall be done Yes JO & Permit
7 Receiver
with prior approval and to be mentioned in the permit
No load or equipment’s shall be placed, or moved, near Yes JO & Permit
8 Receiver
the edge of any excavation
Certified underground cable detector will be employed Yes JO & Permit
9 Receiver
prior to excavation
Do not stack materials / equipment near the excavated Yes JO & Permit
10 Receiver
trench

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 4 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Confined space entry certificate shall be obtained if the Yes JO & Permit
11 Receiver
excavation is more than 1.2 M
Yes JO & Permit
1 Proper material management and housekeeping Receiver
Yes JO & Permit
2 Soil test is applicable Receiver
Yes JO & Permit
3 Competent Task Force. Receiver
Excavation trenches
Yes JO & Permit
4 Ensure that the area is barricaded; Receiver
Yes JO & Permit
5 Adequate supervision Receiver
Yes JO & Permit
6 Ensure all personnel to follow applicable procedures. Receiver
Yes JO & Permit
1 Inspect all tools and equipment’s for safety prior to use Receiver
Yes JO & Permit
Hand tools 2 Remove defective tools from site immediately Receiver
Yes JO & Permit
3 Hand tools must be stored when not in use Receiver

Area to be barricaded properly and proper access and Yes JO & Permit
1 egress to be provided without disturbing emergency Receiver
access & egress
Manual handling Proper material storage and housekeeping to be Yes JO & Permit
2 Receiver
followed
Yes JO & Permit
3 Use competent workers for the activities Receiver
Yes JO & Permit
Static Electricity 1 Earthing of all equipment shall be ensured Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 5 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Plant earthing point shall be used for earthing of Yes JO & Permit
2 Receiver
equipment s
Yes JO & Permit
1 Close supervision and monitoring Receiver
Dust
Yes JO & Permit
2 Rated dust masks available Receiver

Competent work force. Area barricaded and signage in Yes JO & Permit
Land Slide 1 Receiver
place.
Yes JO & Permit
1 Keep the equipment away from the edge of the trench. Receiver
Accidental fall of
equipment Yes JO & Permit
2 Wear appropriate PPE Receiver

Keep excavated material at least 1 meter away from Yes JO & Permit
1 Receiver
Collapse of the edge of the trench.
Excavated Materials Inspection for soil condition before starting excavation Yes JO & Permit
2 Receiver
work.
Always ensure 360 °vision Yes JO & Permit
1 Receiver
Poor Visibility while
operating Yes JO & Permit
equipment’s due to Suppress dust by spraying water if receptors likely to
2 Receiver
dust /fog /other be impacted (200-300mtrs of activity).
obstructions Ensure Hazard lights / Head lights to be kept on * Yes JO & Permit
3 Receiver
Ensure reverse alarm is working
Area to be barricaded properly and proper access and Yes JO & Permit
1 egress to be provided without disturbing emergency Receiver
access & Emergency equipment’s
Steel Reinforcement Yes JO & Permit
3 Working areas Manual Handling Proper Material storage and housekeeping to be
works. 2 Receiver
followed
Yes JO & Permit
3 Us of competent workers for the activities Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 6 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Ensure the hands & fingers are cleared while rebar’s Yes JO & Permit
4 Receiver
are placed into position
Manual Handling awareness training should be given Yes JO & Permit
5 Receiver
to all employees
Yes JO & Permit
6 Use hand gloves while handling rebar’s
Receiver
Yes JO & Permit
1 Inspect all tools and equipment for safety prior to use Receiver
Yes JO & Permit
2 Remove defective tools from site immediately Receiver
Yes JO & Permit
Hand tools 3 Hand tools must be stored when not in use Receiver
Yes JO & Permit
4 Appropriate hand tools shall be used for rebar works Receiver
Confined space entry certificate shall be obtained if the Yes JO & Permit
11 Receiver
excavation is more than 1.2 M
Yes JO & Permit
Receiver

Form works ( Hand Injury, back

4 Shuttering & De pain, Pinch point 1 Use of hand gloves to avoid hand injury
shuttering Works

Working areas
HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION
Zone-0: Flammable atmosphere is continuously present or present for long periods Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-1: Flammable atmosphere is likely to occur in normal operation. Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
will persist for a short period only
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM PAGE 7 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Yes JO & Permit

2 Ensure gloves are well fitting and good grip Receiver

Job specific PPE (Safety Shoes, goggles, gloves, Yes JO & Permit
3 Receiver
helmet, ear muff)
Protruding nails to be removed from wooden planks Yes JO & Permit
4 Receiver
and collected in buckets
Barricade the area and restrict unauthorized access to Yes JO & Permit
5 Receiver
the work area
Ensure first aid Kit & TPI certified first aider available at Yes JO & Permit
6 Receiver
worksite
Entry / Exit log sheet shall be maintained, and confined Yes JO & Permit
1 Receiver
space attendant shall be stationed outside at all times
Confined space entry certificate and related documents Yes JO & Permit
2 Receiver
should be available at work location
All entrants must be briefed in confined space entry & Yes JO & Permit
3 Receiver
hazards
Required gas test certificate and continuous gas Yes JO & Permit
4 Receiver
monitoring shall be done and recorded
Confined space
Yes JO & Permit
(Excavation more 5 Restrict access to authorized personnel only Receiver
than 1.2 Mtr)
Appropriate entry / exit shall be provided in the Yes JO & Permit
6 Receiver
excavation
Confined space entry certificate to be obtained prior to Yes JO & Permit
7 Receiver
start the job
Yes JO & Permit
8 Access & egress should be kept cleat at all times Receiver
Yes JO & Permit
9 Follow Borouge confined space work procedure Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 8 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Yes JO & Permit

Receiver

Shoring shall be provided with standard materials as

10
required

All power tools shall be inspected and approved by Yes JO & Permit
1 Receiver
Borouge and TCM
Yes JO & Permit
2 Remove defective tools from site immediately Receiver
Yes JO & Permit
3 Power supply shall be taken only through ELCB Receiver

Power Tools (Hilti , Yes JO & Permit

4 Control switch to be located nearby worksite Receiver
wooden cutter,
grinding m/c, Yes JO & Permit
Rotating parts, 5 Only trained person shall use power tools Receiver
vibration, sharp
Yes JO & Permit
edges, torque 6
Protective guard for moving parts of power tools shall
be in place Receiver
wrench, hand drill
machine, 7 Assure the power tools having dead man switch
Yes JO & Permit
Receiver
woodcutter).
Heavy duty hand gloves shall be used while using Hilti Yes JO & Permit
8 Receiver
M/C.
Yes JO & Permit
9 Grinder disc RPM shall be higher than equipment RPM Receiver

Face shield along with goggles shall be used while Yes JO & Permit
10 Receiver
using grinding M/C
Contact with liquid Area to be barricaded properly and proper access and Yes JO & Permit
5 Working areas 1 Receiver
concrete egress to be provided

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 9 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Proper material storage and housekeeping to be Yes JO & Permit

2 Receiver
followed
Gum boot, rubber gloves, disposable coverall shall be Yes JO & Permit
3 Receiver
used as appropriate
Yes JO & Permit
4 Use of competent workers for all activities Receiver

Clean up all concrete spillages immediately from the Yes JO & Permit
5 Receiver
site
Washing of RMC (ready mix concrete) truck shall not Yes JO & Permit
6 Receiver
be done at worksite
Concrete pouring / Yes JO & Permit
leveling and 1 Ensure that all equipment’s is earthed properly Receiver
Grouting Works
Yes JO & Permit
2 Drip tray shall be provided for all equipment’s Receiver
Yes JO & Permit
Use of mobile 3 ELCB shall be available in DG Receiver
Equipment’s
(Concrete vibrator, Fire Extinguisher should be available with the Yes JO & Permit
Air compressor, DG) 4 Receiver
equipment
Yes JO & Permit
5 Equipment shall be inspected daily Receiver
Yes JO & Permit
6 ELCB shall be provided for individual load. Receiver
Yes JO & Permit
1 Continue gas monitoring shall be done Receiver
Presence of toxic, Yes JO & Permit
Confined space Entry / Exit log sheet shall be maintained, and confined
6 Working areas flammable & oxygen 2 Receiver
entry space attendant shall be stationed outside at all times
deficiency
Borouge & TCM confined space entry procedure to be Yes JO & Permit
3 Receiver
followed strictly

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 10 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Confined space entry certificate to be obtained prior to Yes JO & Permit

4 Receiver
start the job
Yes JO & Permit
5 Restrict access to authorized personnel only Receiver
Yes JO & Permit
6 Buddy system to be followed Receiver
Yes JO & Permit
7 Confined space tag to be provided Receiver

Number of employees allowed in confined space Yes JO & Permit

8 Receiver
should be allowed as per client instruction
Opening should be provided whenever possible for Yes JO & Permit
9 Receiver
emergency excavation
Approved rescue plan to be followed is case of any Yes JO & Permit
10 Receiver
emergency
Yes JO & Permit
Poor lighting 10 Sufficient lighting to be provided Receiver

Lighting cables should not laid on the walkways or in Yes JO & Permit
Slip & trips 11 Receiver
the bottom of excavation
Area shall be barricade and safety signs shall be in Yes JO & Permit
Unauthorized entry 12 Receiver
place to restrict unauthorized entry.
Limited access Proper access and egress to be provided and shall be Yes JO & Permit
13 Receiver
egress maintained obstruction free.
Emergency escape plan to be communicated to all Yes JO & Permit
14 Receiver
involved
Yes JO & Permit
Provide guardrail & toe board to prevent falling of tools/ Receiver
1
objects.
7 Scaffolding Works Working areas Fall of objects/ Tools
Don’t keep the unnecessary materials on the scaffold Yes JO & Permit
2 Receiver
platform.

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 11 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Hand tools shall be secured with tool lanyard. Yes JO & Permit
3 Receiver

Yes JO & Permit

4 If required barricade the area during work. Receiver

The scaffolder must use safety harness to prevent Yes JO & Permit
Accidental Fall of accidental fall. Receiver
5
Person

The Scaffold must be inspected, Certified & tagged by Yes JO & Permit
Unstable scaffold 6 Receiver
the competent person confirming its suitability.
The scaffold tag must indicate the maximum load that Yes JO & Permit
Weak scaffold 7 Receiver
it can be bear.
The scaffolding is to be inspected weekly, base and Yes JO & Permit
Damage Scaffold 8 Receiver
need to be updated.
In case of any modification, addition in the scaffold, it Yes JO & Permit
Modified Scaffold 9 Receiver
has to be re- inspected and certified.
Do not use if green tag is missing. Do not use if red tag Yes JO & Permit
Incomplete scaffold 11 Receiver
is available.
Do not use if it does not have valid inspection tag Yes JO & Permit
Old Scaffold 12 Receiver
attached.
Remove safely the load / equipment / plant from the Yes JO & Permit
Loaded Scaffold 13 Receiver
scaffold before starting the dismantling work.
Diesel tanker shall be inspected and approved by Yes JO & Permit
1
Borouge. Receiver
Pump failure
Yes JO & Permit
2 Diesel pumps shall be regularly serviced.
Receiver
Fuel refilling of
8 Fuel trucks shall have permanently attached hoses & Yes JO & Permit
equipment’s and Working areas
vehicles Leakage of diesel 3 auto shut-off nozzle. Receiver

All combustible materials shall be removed from the Yes JO & Permit
Fire/Explosion 4 area of refuelling. Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 12 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Proper grounding shall be done for diesel tanker. Yes JO & Permit
Static electricity 5 Receiver
Third-party certified and trained Flagman shall be Yes JO & Permit
Blind spots 6 deployed. Receiver

Collision with Safe distance between equipment / vehicles shall be Yes JO & Permit
vehicles/ 7 maintained at all times. Receiver
equipment’s
Speed limit at site shall be followed. Yes JO & Permit
Pedestrians Hit by
8 Receiver
vehicle/ equipment
Rubber Hand gloves shall be used. Yes JO & Permit
Pinch points 9
Receiver
Area shall be barricade and safety signs shall be in Yes JO & Permit
Unauthorized entry 10 place to restrict unauthorized entry. Receiver

Avoid awkward positioning and maintain correct Yes JO & Permit

Incorrect posture
11 posture. Receiver
(Ergonomics)

Using of Diesel Working areas Yes JO & Permit

9 1 Ensure that all equipment’s is earthed properly Receiver
Generator
Yes JO & Permit
2 Drip tray shall be provided for all equipment’s Receiver
Yes JO & Permit
Electric shocks, 3 ELCB shall be available in DG Receiver
Fire
Fire Extinguisher should be available with the Yes JO & Permit
4 Receiver
equipment
Yes JO & Permit
5 Equipment shall be inspected daily Receiver
Yes JO & Permit
6 ELCB shall be provided for individual load. Receiver

Break Down 10 Established contact number of responsible person in Yes JO & Permit
the event of breakdown of the generator. Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 13 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Yes JO & Permit

Receiver
Lifting operations Yes JO & Permit
using crane – Receiver
Loading, offloading Collapse/Overturn of
Crane load chart shall be followed. Rigging/Lifting
10 and shifting of Working areas the Crane 1
Datasheet shall be in place.
materials, precast
concrete, portacabin
and containers
Crane outriggers shall be fully extended and on stable Yes JO & Permit
2 ground condition and provide outrigger pad for each Receiver
leg.
Yes JO & Permit
3 The crane shall be inspected and approved by TCM. Receiver

All lifting tackles shall have valid third-party Yes JO & Permit
4 Receiver
certification and current colour coding.
All the lifting tackles shall be visually inspected by the Yes JO & Permit
5 Receiver
competent lifting supervisor prior to use.
Yes JO & Permit
6 Operator shall be 3rd party trained and certified. Receiver

3rd party certified and trained flag man shall be Yes JO & Permit
7 Receiver
assigned.
The safe working load and maximum radius shall be Yes JO & Permit
8 Receiver
maintained.
Yes JO & Permit
9 All rigging crew shall be certified by 3rd Party. Receiver

Falling of Lifting operation shall be suspended if the wind speed Yes JO & Permit
10 Receiver
load/materials exceeds 37 KM/H. (10 m/s)
Yes JO & Permit
11 Do not leave suspended load un-attended. Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 14 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Signalling shall be done by only one rigger and must Yes JO & Permit
12 Receiver
wear reflective vest.
Uncontrolled Yes JO & Permit
Two tag lines with sufficient length shall be provided
movement of 13 Receiver
to guide the load.
load
Pre-operation check shall be completed by the Yes JO & Permit
Mechanical Failure
14 operator and daily inspection checklist shall be Receiver
available and updated.
Preventive and maintenance programme for Yes JO & Permit
15 Receiver
equipment shall be followed.
Pinch points All crew involved in this activity shall be provided with Yes JO & Permit
16 Receiver
adequate hand gloves.
Yes JO & Permit
Line of fire 17 Maintain safe distance from line of fire. Receiver

Provide appropriate barricades and signages to avoid Yes JO & Permit

Unauthorized entry 18 Receiver
unauthorised entry to the lifting area.

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 15 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

CUTTING, Yes JO & Permit

GRINDING, AND Receiver
11 WELDING, GAS Working areas 1 Obtain a hot work permit before starting the job
CUTTING

Prior to start of activity and communicate all Yes JO & Permit

2 Receiver
Hazards and its control measures
Trained fire watcher shall be deployed with for close
3
monitoring.
Providing Job Specific PPE’s (Face Shield, Leather
4
Hand Gloves & Aprons)

5
• Flying particles Remove any combustible material/ Monitor
grinding / cutting 6 throughout activity.
particles while
using Hilti / Drilling
Supervisor must ensure that all work activities are
/ grinding / cutting 7
carried out by competent personnel
machines
• Every power tool must be 3rd party Certified & Yes JO & Permit
8 Receiver
verified by the supervisor before starting the work
Face shield with goggles to be used while cutting / Yes JO & Permit
9 grinding. Receiver

Signs and warning shall be posted. Yes JO & Permit

10 Receiver

Fire blanket must cover the hot work location. Yes JO & Permit
11 Receiver
Ensure adequate body posture, do not operate Yes JO & Permit
12 power tools using single hand. Receiver

Ensure tools are inspected and color coded. Yes JO & Permit
13 Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 16 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 17 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

No Loose clothing involved while using power tools. Yes JO & Permit
Receiver
Trained fire watcher shall be deployed for close Yes JO & Permit
monitoring. Receiver
Yes JO & Permit
Line of fire Maintain safe distance from line of fire. Receiver
Ensure the use of required PPEs for the job like Yes JO & Permit
PPEs Welding Helmet with Sheild, Fire rated Coverall, Receiver
Welding gloves, Welding Shoes.
Poor Handling & Yes JO & Permit
USING OF GAS
12 Working areas Storage of Gas 1 Cylinder shall be secured on a trolley / upright. Receiver
CYLINDER
Cylinders
Yes JO & Permit
2 Cylinder's valves to be closed while moving cylinders Receiver

Cylinders to be kept away from welding and cutting Yes JO & Permit
3 Receiver
operation
Cylinder to remain caped when not in use. Yes JO & Permit
4 Receiver

Cylinder will be placed away from electrical circuits. Yes JO & Permit
5 Receiver
Before connecting regulator to valve, open cylinder Yes JO & Permit
6 valve and closed immediately. Receiver

All the cylinders shall be kept in a proper trolley Yes JO & Permit
7 while transporting and shifting. Receiver

Securing cylinder/bottle using metal chain. Yes JO & Permit

8 Receiver
Avoid oxygen and acetylene cylinders to expose to Yes JO & Permit
9 direct sunlight. Receiver

Using soap water to check the possible leak in the Yes JO & Permit
10 connector. Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 18 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Distance of 6m shall be maintained while storage of Yes JO & Permit

11 gas cylinders (Oxygen / Acetylene etc.) Receiver

Barricade underneath work to place. Yes JO & Permit

13 Man lift Working areas 1 Receiver
No shortcuts at height – use green tagged access Yes JO & Permit
2 and egress. Receiver

Falling Objects / Proper toolboxes should be provided for stacking Yes JO & Permit
Personal Fall 3 loose material. Receiver

Uncertified safety MEWP must be inspected TCM and having valid Yes JO & Permit
harness. 4 3rd party certificate before commencing work. Receiver

Uninspected/Uncer Full body harness shall be inspected, and register Yes JO & Permit
tified MEWP 5 shall be maintained. Ensure 100% Tie off. Receiver

Personal taking the All the involved persons shall be trained in the work Yes JO & Permit
shortcuts at height 6 at height training. Receiver
(overreaching /
transferring the Only trained and competent operator / flagman / Yes JO & Permit
locations) 7 rigger shall execute the job. Receiver
Operators /
Banksman No overreaching, standing in MEWP mid rail. Yes JO & Permit
Competency. 8 Receiver
MEWP must be position in levelled and stable Yes JO & Permit
9 ground. Receiver

Working area exclusion zone must be fully Yes JO & Permit

10 barricaded / demarcation with signs and warning Receiver
provided.
Working of extended The whole work place and all access and egress Yes JO & Permit
14 Working Areas 1 Receiver
Hours Reduced Visibility for are well illuminated in night time.
Workers. Yes JO & Permit
2 Wear Reflective Clothing Receiver

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 19 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Provide adequate signage and barricade to Yes JO & Permit

3 Receiver
exposed areas
Yes JO & Permit
4 Close monitoring by the supervisor for all the time Receiver

Task must be well explained to the workers by Yes JO & Permit

5 Receiver
supervisor before start the operation
Don’t let anybody to work alone during the dark Yes JO & Permit
6 Receiver
hours (Buddy system to be followed)
Providing Adequate training like Job Briefs, TBT Yes JO & Permit
Emergencies during
1 (Discuss in tool box meeting with workers about Receiver
the extended hours
emergency response plan)
Workers to be trained and communicated about the Yes JO & Permit
2 Receiver
emergency response at site.
A stand by vehicle shall be available at site during Yes JO & Permit
3 Receiver
the extended hours
Supervisor must be aware and monitor no of Yes JO & Permit
4 workers & Contact number of the supervisor shall Receiver
be distributed to all workers.
Maintain a good communication with each other, if Yes JO & Permit
5 anybody leaving for break or any other reason Receiver
inform the supervisor
Exposed to high Yes JO & Permit
temperature or Receiver
Provide Shaded Rest area with water station & It
humidity. Cold 1
should be well lighted and visible.
weather. Presence of
harmful insect.
Yes JO & Permit
2 Allow periodic rest & breaks Receiver
Yes JO & Permit
3 Provide welfare facilities. Receiver

Fire due to Electrical Do not keep any flammable materials or fire Yes JO & Permit
1 Receiver
source combustible materials nearby the working lights
HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION
Zone-0: Flammable atmosphere is continuously present or present for long periods Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-1: Flammable atmosphere is likely to occur in normal operation. Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
will persist for a short period only
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM PAGE 20 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Keep enough fire extinguishers nearby all Yes JO & Permit

2 Receiver
equipment.
Yes JO & Permit
3 Safety Officer & Fire watcher should be on Site. Receiver
Conduct TBT prior to the work & Emergency Yes JO & Permit
4 Situations and Contact Numbers to be discussed Receiver
and issued to every worker.
Allow authorized personnel only to work with Yes JO & Permit
5 Receiver
equipment’s
Lifting should be discussed priorly & Lifting plan Yes JO & Permit
Installation of
should be developed including Load analysis, Receiver
15 Cement Silos Working Areas 1
Sequence of lifting and it should be approved by
(Tandem Lifting)
Overloading TCM
Ensuring that the lifting plans have been Yes JO & Permit
2 communicated to the operators, Riggers & Lifting Receiver
Supervisor.
Use of 3rd party certified slings & other rigging Yes JO & Permit
Imbalanced load 1 Receiver
equipment.
Riggers & Crane Operators should be trained & 3rd Yes JO & Permit
2 Receiver
Party Certified.
Use load balancing techniques, such as adjusting Yes JO & Permit
3 Receiver
the load or using additional rigging equipment.
Yes JO & Permit
Crane Failure 1 Verifying the Third-party certification of the cranes Receiver

Visual inspection of the cranes before starting the Yes JO & Permit
2 Receiver
work.
Proper training for crane operators to identify Yes JO & Permit
3 Receiver
potential mechanical failures.
Falling of Lifting operation shall be suspended if the wind Yes JO & Permit
1 Receiver
load/materials speed exceeds 37 KM/H. (10 m/s)

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 21 OF 22
 JOB SAFETY ANALYSIS
HAZARD MANAGEMENT FORM

Yes JO & Permit

2 Do not leave suspended load un-attended. Receiver

Signalling shall be done by only one rigger and Yes JO & Permit
3 Receiver
must wear reflective vest.
Ensuring that the load is properly secured & the Yes JO & Permit
4 Receiver
rigging equipment is properly attached to the crane.
Establish barriers - set up barriers, such as cones, Yes JO & Permit
Unauthorized Entry 1 Receiver
tape, or fencing
Yes JO & Permit
2 Provide warning signs to alert Personnels. Receiver
Continuously monitor the lifting area to ensure that Yes JO & Permit
3 the barricading remains in place and that personnel Receiver
and equipment do not enter the work zone

HAZARDOUS AREA CLASSIFICATION DUST ZONE CLASSIFICATION

Zone-0: Flammable atmosphere is continuously present or present for long periods
Zone-1: Flammable atmosphere is likely to occur in normal operation.
Zone-2: Flammable atmosphere is not likely to occur in normal operation and if it occurs will exist only for a short period.
PRINTED ON: FRIDAY, 24 FEBRUARY 2023 @8:06:24 AM
Zone-20: An explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.
Zone-21: An explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.
Zone-22: An explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur,
will persist for a short period only
PAGE 22 OF 22