D3E8024D0EC-Fluid Capacity Tables

Service
Repair Manual
All 2005 ➤
Fluid Capacity Tables
Edition 01.2010
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Service Department. Technical Information

Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
03 - Maintenance, Diagnosis
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.

No reproduction without prior agreement from publisher.
Copyright © 2010 Volkswagen AG, Wolfsburg D3E8024D0EC

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Fluid Capacity Tables - Edition 01.2010or ac
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03 - Maintenance, Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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1 New Beetle/New Beetle Convertible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
hole
spec
2 Golf/GTI/Jetta/Jetta Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
es, in part or in w
t to the co
3 new Jetta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Passat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
rrectness of i
5 Phaeton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
l purpos
6 Touareg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
nf
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Contents i
All 2005 ➤
Fluid Capacity Tables - Edition 01.2010
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ii Contents
All 2005 ➤
03 – Maintenance, Diagnosis
1 New Beetle/New Beetle Convertible
Caution
All quantities are approximate. Always refer to the Repair Man‐

ual and/or the Maintenance agen Procedures for
AG. Volkswagen AG dcorrect filling in‐
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Refer to Technical
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Part numbers are for reference only. Always check with your
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Component/System Capacity Part Number/
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Specification
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1.8T Engine
Oil and Filter 4.2 L (4.4 qt.) VW 502 00
Change
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Coolant 5.0 L (5.3 qt.) G 012 A8F A4
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1.9 L TDI Engine

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Coolant 6.0 L (6.3 qt.) G 012 A8F A4

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Refill 4.5 L (4.8 qt.)
6 Speed Automatic Transmission 01M
Final Drive 0.75 L (0.80 qt.) G 052 145 A2
6 Speed Automatic Transmission 09G
5 Speed Manual Transmission 02J
5 Speed Manual Transmission 02M
Power Steering System
- 0.7 - 0.9 L G 002 012
(0.74 - 0.95 qt.)
A/C System
Refrigerant 700 ± 50 g See ETKA
(24.7 ± 1.8 oz.)
PAG Oil 135 cc G 052 154 A2
(4.6 fl. oz.)
Window/Headlamp Washer System
1. New Beetle/New Beetle Convertible 1

All 2005 ➤

Specification
- 2.0 L (2.1 qt.)
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2 Rep. Gr.03 - Maintenance, Diagnosis

All 2005 ➤
2 Golf/GTI/Jetta/Jetta Wagon
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All quantities
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2.8 L Engine
Change
Coolant 9.0 L (9.5 qt.) G 012 A8F A4
4 Speed Automatic Transmission 01M
5 Speed Automatic Transmission 09A
5 Speed Manual Transmission 02J
Rear Final Drive 1.0 L (1.1 qt.) ???????
6 Speed Manual Transmission 02M
Front Final Drive 0.75 L (0.80 qt.) G 052 145 S2
- 0.7 - 0.9 L G 002 012
(0.74 - 0.95 qt.)
A/C System
2. Golf/GTI/Jetta/Jetta Wagon 3
All 2005 ➤

Specification
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All 2005 ➤
3 new Jetta
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Specification
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6 Speed Direct Shift Gearbox 02E
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Initial Fill 6.9 - 7.2 L G 052 182 A2
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Final Drive 0.75 L (0.80 qt.) G 052 145 A2
rrectness of i
5 Speed Manual Transmission 0A4
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- 0.7 - 0.9 L G 002 012
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PAG Oil 110 ± 10 cc G 052 200 A2
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3. new Jetta 5
All 2005 ➤
4 Passat
Caution

structions.
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2.8 L Engine
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Coolant 8.0 L (8.5 qt.) G 012 A8F A4

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- 1.0 L G 002 000
(1.1 qt.)
A/C System
(21 ± 0.9 oz.)
PAG Oil 250 cc G 052 300 A2
(8.5 fl. oz.)
- 6.2 L (6.6 qt.) ZVW 177
901/903/904/90
6

All 2005 ➤
5 Phaeton
Caution

structions.

Specification
4.2 L Engine
Change
Coolant 9.0 L (9.5 qt.) G 012 A8F A4
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Coolant 17 L (18 qt.) G 012 A8F A4
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Front Final Drive 1.3 L (1.4 qt.) G 052 145 A2

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t to the co
6 Speed Automatic Transmission 09L

rrectne
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ss

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form
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901/903/904/90
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5. Phaeton 7
All 2005 ➤
6 Touareg swage
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3.2 L Engine
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Change
Coolant 13.0 L (13.7 qt.) G 012 A8F A4
6 Speed Automatic Transmission 09D
Transfer Case 0.85 L (0.9 qt.) G 052 162 A2
A/C System
Refrigerant - 700 + 50 g See ETKA
Dual Zone (24.7 + 1.8 oz.)
Refrigerant - 1050 + 50 g See ETKA
Four Zone (37 + 1.8 oz.)
PAG Oil - Dual 200 ± 10 cc G 052 300 A2
Zone (6.76 ± 0.34 fl.
oz.)
PAG Oil - Four 300 cc (10 fl.
Zone oz.)
- 6.0 L (6.3 qt.) ZVW 177
901/903/904/90
6
USA5R5041-030210

Cautions & Warnings
Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we
suggest you leave such repairs to an authorized Volkswagen retailer or other qualified shop. We especially urge
you to consult an authorized Volkswagen retailer before beginning repairs on any vehicle that may still be covered
wholly or in part by any of the extensive warranties issued by Volkswagen.
•= Disconnect the battery negative terminal (ground strap) whenever you work on the fuel system or the electrical
system. Do not smoke or work near heaters or other fire hazards. Keep an approved fire extinguisher handy.
•= Volkswagen is constantly improving its vehicles and sometimes these changes, both in parts and specifications,
are made applicable to earlier models. Therefore, part numbers listed in this manual are for reference only. Always
check with your authorized Volkswagen retailer parts department for the latest information.
•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be necessary to
reestablish Transmission Control Module (TCM) basic settings using
gen AG
. Volkthe
swaVAG
gen AG1551 Scan Tool (ST).
wa does
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•= Never work under a lifted vehicle unless it is solidly ed supported on stands designed for arapurpose. Do not support
the nte
oris
a vehicle on cinder blocks, hollow tiles or otheruth props that may crumble under continuous load. e o Never work under a
ra
a
vehicle that is supported solely by a jack. Never
ss work under the vehicle while the engine is running. c
ce
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un
pt
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•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before disconnecting the
itte
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battery or removing the radio. If the wrong code is entered when the power is restored, the radio may lock up and
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become inoperable, even if the correct code is used in a later attempt.
wit
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•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block the wheels to
spec
keep the vehicle from rolling. Disconnect the battery negative terminal (ground strap) to prevent others from
t to the co
starting the vehicle while you are under it.
•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to yourself and
rrectne
others if you are tired, upset or have taken medicine or any other substances that may impair you or keep you from
being fully alert.
ss o
cial p
•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
inform
mer
•= Always observe good workshop practices. Wear goggles when you operate machine tools or work with acid. Wear
atio
m
goggles, gloves and other protective clothing whenever the job requires working with harmful substances.
o
n
c
i
or
n thi
te
sd
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•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near
iv
o
pr
machine tools or running engines. If your hair, clothing, or jewelry were to get caught in the machinery, severe
um
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injury could result. yi

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•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used
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only once and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts,
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washers, circlips and cotter pins. Always follow the recommendations in this manual - replace these fasteners with
AG.
new parts where indicated, and any other time it is deemed necessary by inspection.
Page 1 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Illuminate the work area adequately but safely.
gen AG
. VUse
olkswaagportable
en AG safety light for working inside or under the vehicle.
does
Make sure the bulb is enclosed byVa swa cage. The hot filament
olkwire nof
ot gan accidentally broken bulb can ignite spilled
y ua
fuel or oil. edb ran
is r tee
utho or
s a brake a
•= Friction materials such sas
pads and clutch discs may contain fibers. Do not create dust by asbestosc
ce
e
grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and asbestos dust.
nl
pt
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an
Breathing asbestos can cause serious diseases such as asbestosis or cancer, and may result in death.
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Finger rings should be removed so that they cannot cause electrical shorts, get caught in running machinery, or be
wit
, is n
crushed by heavy parts.
h re
hole
spec
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read all the
es, in part or in w
t to the co
instructions thoroughly; do not attempt shortcuts. Use tools that are appropriate to the work and use only
replacement parts meeting Volkswagen specifications. Makeshift tools, parts and procedures will not make good
repairs.
rrectness of i
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage containers that
l purpos
might mislead someone into drinking from them. Store flammable fluids away from fire hazards. Wipe up spills at
once, but do not store the oily rags, which can ignite and burn spontaneously.
nform
ercia
•=
m
Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these tools to tighten
at
om
io
fasteners, especially on light alloy parts. Always use a torque wrench to tighten fasteners to the tightening torque
n
c
in t
r
listed.
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his
ate
do
priv
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•= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping hydrogen gas is
um
for
en
g
ignited, it will ignite gas trapped in the cells and cause the battery to explode.
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•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper way to dispose ofrig ht
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the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or lake. Consult local ordinances that
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govern the disposal of wastes.
AG.
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C system should be
serviced only by trained automotive service technicians using approved refrigerant recovery/recycling equipment,
trained in related safety precautions, and familiar with regulations governing the discharging and disposal of
automotive chemical refrigerants.
•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect the battery
negative terminal (ground strap) and the ABS control module connector.
•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive heat will increase
system pressure and may cause the system to burst.
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the Transmission
Control Module (TCM), the ABS control module, and the trip computer. In cases where one or more of these
components is not separately fused, disconnect the control module connector(s).
•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system (SRS), that
automatically deploys an airbag in the event of a frontal impact. The airbag is operated by an explosive device.
Handled improperly or without adequate safeguards, it can be accidentally activated and cause serious personal
injury. To guard against personal injury or airbag system failure, only trained Volkswagen Service technicians
should test, disassemble or service the airbag system.
Page 2 of 3
Version 1.0
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Cautions & Warnings
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•=
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Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed 16.5 volts at the
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ility
battery with the boosting cables attached. Wait at least one minute before boosting the battery a second time.
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•= Never use a test light to conduct electrical tests of the airbag system. The system must only be tested by trained
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Volkswagen Service technicians using the VAG 1551 Scan Tool (ST) or an approved equivalent. The airbag unit
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t to the co
must never be electrically tested while it is not installed in the vehicle.
•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that may have been
rrectness of i
inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of ignition away from the tire repair
area. Inflate and deflate the tire at least four times before breaking the bead from the rim. Completely remove the
l purpos
tire from the rim before attempting any repair.
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•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or lap while the
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vehicle is in motion. Objects between you and the airbag can increase the risk of injury in an accident.
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Service

Service Department. Technical Information

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Copyright © 2010 Volkswagen AG, Wolfsburg D3E8024D0EC

All quantities are approximate. Always refer to the Repair Man‐

1.9 L TDI Engine

Coolant 6.0 L (6.3 qt.) G 012 A8F A4

Oil and Filter 4.2 L (4.4 qt.) VW 502 00

1. New Beetle/New Beetle Convertible 1

Component/System Capacity Part Number/

2 Rep. Gr.03 - Maintenance, Diagnosis

required VW oil specifications.

1.9 L TDI Engine

Oil and Filter 4.5 L (4.8 qt.) VW 505 01

Coolant 6.0 L (6.3 qt.) G 012 A8F A4

Component/System Capacity Part Number/

- 3.0 L (3.2 qt.) ZVW 177

4 Rep. Gr.03 - Maintenance, Diagnosis

All quantities are approximate. Always refer to the Repair Man‐

Component/System Capacity Part Number/

Coolant 9.0 L (9.5 qt.) G 012 A8F A4

Initial Fill 6.9 - 7.2 L G 052 182 A2

(7.2 - 7.6 qt.)

Initial Fill 1.9 L (2.0 qt.) G 070 726 A2

Power Steering System

Refrigerant 525 ± 25 g See ETKA

(18.5 ± 0.9 oz.)

All quantities are approximate. Always refer to the Repair Man‐

Oil and Filter 6.0 L (6.3 qt.) VW 502 00

Coolant 8.0 L (8.5 qt.) G 012 A8F A4

Initial Fill 9.0 L (9.5 qt.) G 052 162 A2

Refill 2.6 - 3.0 L do

(2.7 - 3.2 qt.)

5 Speed Manual Transmission 01W/012

6 Rep. Gr.03 - Maintenance, Diagnosis

All quantities are approximate. Always refer to the Repair Man‐

Component/System Capacity Part Number/

5 Speed Automatic Transmission 01L

Initial Fill 9.8 L (10.4 qt.) G 052 162 A2

Front Final Drive 1.3 L (1.4 qt.) G 052 145 A2

Transfer Case 0.8 L (0.8 qt.)

Rear Final Drive 1.5 L (1.6 qt.)

6 Speed Automatic Transmission 09L

Front Final Drive 1.1 L (1.2 qt.) G 052 145 A2

Rear Final Drive 1.1 L (1.2 qt.)

Power Steering System

- 0.7 - 0.9 L G 002 000

(0.74 - 0.95 qt.)

Refrigerant 600 ± 25 g See ETKA

(21 ± 0.9 oz.)

- 6.0 L (6.3 qt.) ZVW 177

ual and/or the Maintenance Procedures for correct filling in‐

required VW oil specifications.

Oil and Filter 6.3 L (6.7 qt.) VW 502 00

Coolant 9.0 L (9.5 qt.) G 012 A8F A4

Oil and Filter 7.6 L (8.0 qt.) VW 502 00

8 Rep. Gr.03 - Maintenance, Diagnosis

become inoperable, even if the correct code is used in a later attempt.

injury could result. yi

crushed by heavy parts.

tire from the rim before attempting any repair.

I have read and I understand these Cautions and Warnings.

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