Rays Power Infra Pvt Ltd.

SCADA

QAP - SCADA
CLIENT NAME: SJVN GREEN ENERGY LIMITED Date: Rev - R1
ADDRESS: KHAVDA,GUJARAT Doc Ref. No.:- RPIPL/SJVN/ELE-QAP/0013

Inspection
Type of Type of Type of Check sheet no.
Sr. No. Main Activity Characteristics Acceptance Norms Reference Doc Responsibility% Observation/ Remarks
Class Check Record / Evidence
E D C
A. Unloading
a) Receipt & unloading Unloading from Truck Use proper material Manufacturer Visual Store Register SR 100 100 Rw 10
handling equipment Instruction Manual
to avoid damages to
the enclosure. Use
C
precautions
mentioned in the
manufacturer
Instruction Manual.
b) Verification of quantity & identification Correlation of the lot purchase order/ Visual SR SR 100 100 Rw 10
received with delivery challan/
C
delivery challan/ packing list
packing list
c) Package Inspection Package should be Check for Visual SR SR 100 100 Rw 10
in good condition Manufacturer
i.e., without Instruction manual C
breakage or visual
defects.
d) Reporting of damage/ missing items No damages or Packing list/ delivery Visual SR SR 100 100 Rw 10
missing of items. Challan B
B STORE
a) Movement to warehouse Use proper material Manufacturer Visual SR SR 100 100 Rw 10
handling Instruction Manual C
equipment
b) Store handling The storage area Visual SR SR 100 100 Rw 10
shall be non-
flooded. All SCADA
panels preferably
stored on wooden
pallet for
transportation so as
to avoid direct
C
Mechanical hit with
sharp objects, store
in such a way so
that easy material
movement / trolley
movement/ material
access.

C PRE-INSTALLTION
AND PLANNING
a) Document (Drg. , Manual Document availability Ensure the Visual Checklist 100 100 Rw 10
) / record availability of
manufacturer's
instruction manual & B
SCADA Panel
approved
drawings.
Alignment, Coupling, of switchboard as per drawing Manufacturer Visual Checklist 100 100 Rw 10
as per G. A Installation B
Manual/ G.A
Drawings

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Rays Power Infra Pvt Ltd. SCADA

QAP - SCADA
CLIENT NAME: SJVN GREEN ENERGY LIMITED Date: Rev - R1
ADDRESS: KHAVDA,GUJARAT

Inspection
Type of Type of Type of Check sheet no.
Sr. No. Main Activity Characteristics Acceptance Norms Reference Doc Responsibility% Observation/ Remarks
Class Check Record / Evidence
E D C
b) enough Clearance/ Panel Allowing enough clearance for SCADA SCADA panel Manufacturer Visual Checklist 100 100 Rw 10
levelling panel for ventilation, serviceability for installation in such a Installation Manual
safe operation and to avoid heating way that
serviceability & Part
replacement and
cable termination B
and removal should
be possible in an
easy manner for
future.
c) Anchored / Mounting Ensure that enclosure anchored SCADA panel Shall Manufacturer Visual Checklist 100 100 Rw 10
Provision provision is there with proper facility. be anchored / fixed Installation
properly as per Manual/Drawings B
Manufacturer
instruction manual
d) Installation Area Installation area should be as per SCADA panel area Manufacturer Visual Checklist 100 100 Rw 10
SCADA panel design and application for installation area, Installation Manual/
dimensions should Drawings
B
be suitable for
SCADA panel
placement.
D Installation
a) Enclosure Lift the Enclosure by using proper SCADA panel shall Manufacturer Visual Erection 100 100 Rw 10
material handling equipment and be lifted as per the Instruction Manual Protocol
position the panel in place. guidelines given in
Manufacturing B
manual, to avoid any
damages and direct
hit.
b) Mounting arrangement secure the enclosure mounting lugs to Enclosure mounting Manufacturer Visual Erection 100 100 Rw 10
preinstalled anchoring with suitable arrangement shall Instruction Manual Protocol
bolts be suitable to mount
the panel properly.
Panel should not
B
shake against any
impact once it’s
mounted.

c) Enclosure access panels. Determine the conduits penetration Shall be as per Manufacturer Visual Erection 100 100 Rw 10
locations selected enclosure access Manufacturer Instruction Manual B Protocol
panels. Instruction Manual.
d) Tightening of anchor Ensure all Anchor bolts are Properly All the anchored Manufacturer Visual Erection 100 100 Rw 10
bolts. Tightened/ welded/ Painted bolt shall be Instruction Manual Protocol
tightened properly
with proper torque B
value and all
welded points shall
be painted.
e) Wire Conduits and other Verify all wires conduits, internal No loose connection Manufacturer Visual Erection 100 100 Rw 10
internal Panel fittings. fittings and connections are properly and damage of wire Instruction Manual Protocol
tightened with bolt marking. conduits, internal B
fittings.

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Rays Power Infra Pvt Ltd. SCADA

QAP - SCADA
CLIENT NAME: SJVN GREEN ENERGY LIMITED Date: Rev - R1
ADDRESS: KHAVDA,GUJARAT

Inspection
Type of Type of Type of Check sheet no.
Sr. No. Main Activity Characteristics Acceptance Norms Reference Doc Responsibility% Observation/ Remarks
Class Check Record / Evidence
E D C
f) close all the enclosure properly, ones All enclosure shall Manufacturer Visual Erection 100 100 Rw 10
all connection be closed properly Instruction Manual Protocol
Work is finish. to avoid the dust B
entry, no loose
fittings.
g) Gland holes of input & Make a proper gland hole suitable for Gland shall be Manufacturer Visual Erection 100 100 Rw 10
output side size of the cable suitable for given Instruction Manual Protocol
size of the cable.
After fitting of the
B
gland, make sure
that gland hole is
sealed / closed
properly.
h) Earthing All Earthing connections should be Cable size should Manufacturer Visual Erection 100 100 Rw 10
made at the point suggested by be suitable for all Instruction Manual Protocol
Manufacturer Earthing
connections as per
instruction manual B
and all Earthing
connection shall be
tightened properly
with correct torque.
i) Wiring and Terminations All input connections, output All cable size, drawings Visual Erection 100 100 Rw 10
connections, communication, control termination lugs, Protocol
connection, and Auxiliary power shall be as per
connections- Max and min size approved drawings.
required must be as per manufacturer Bi metallic washer to
manual. Check the tightening torque be used if applicable
for all input and output termination. in case of to avoid B
termination heating
(i f required) . CT
connections shall be
using Ring type
lugs.

j) Closing of Open spaces Open cable glands, open panel space all open area shall Manufacturer Visual Erection 100 100 Rw 10
be closed after Instruction Manual Protocol
finishing the all
cable glanding and
termination, should
B
not close in such a
manner that cable
removal shall not
become a problem
in future.
k) Wiring and Terminations Cable crimping, terminations and check that all Manufacturer Visual Erection 100 100 Rw 10
dressing external cables are Instruction Manual Protocol
properly crimped.
Ensure not more
than 2 cores B
connected to one
terminal, dressing of
cables
and wiring
E Pre - Commissioning
Checks

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Rays Power Infra Pvt Ltd. SCADA

QAP - SCADA
CLIENT NAME: SJVN GREEN ENERGY LIMITED Date: Rev - R1
ADDRESS: KHAVDA,GUJARAT

Inspection
Type of Type of Type of Check sheet no.
Sr. No. Main Activity Characteristics Acceptance Norms Reference Doc Responsibility% Observation/ Remarks
Class Check Record / Evidence
E D C
a) Cable and termination ensure that all the communication, all control, Auxiliary, Manufacturer Visual Site Test 100 100 Rw 10
Tightness control & auxiliary wiring is properly and power wiring Instruction Manual report
tightened shall be tightened
properly, no loose B
connections shall be
acceptable

b) Power-Up and Power All equipment’s should get powered Should meet as per Manufacturer Visual Site Test 100 100 W 100
distribution Test ON as per specs. indications as per specification and Instruction Manual / report
the requirements, measurement of system requirement Approved drawings B
Corresponding voltages as per
distribution diagram
c) Input /Output Tests All Input & Outputs (analog & digital) Should meet as per Manufacturer Testing Site Test 100 100 W 100
should get energized as per the specification and Instruction Manual / report
Approved B
Simulation system requirement
schematics
d) Communication Communications between other Should meet as per Manufacturer Visual Site Test 100 100 W 100
devices like printer, display & remote specification and Instruction Manual / report
Approved B
devices system requirement
schematics
Interlock, Operation of equipment, Should meet as per Manufacturer Visual Site Test 100 100 W 100
Measurement value to be verified specification and Instruction Manual / report
Approved B
system requirement
schematics
e) Earthing Earthing with grid Continuity to be Manufacturer Electrical Site Test 100 100 W 100
made available Instruction Manual A report
f) Degree of protection Check for proper locking of panel door Verify proper locking Manufacturer Visual Site Test 100 100 Rw 10
to panel body by paper insertion Instruction Manual B report
check
g) Display Display of parameters, HMI graphics Should meet as per Manufacturer Electrical Site Test 100 100 Rw 10
& Calibration specification and Instruction Manual report
B
system requirement
& Mimics
h) Data exchange Data exchange between master and Should meet as per Manufacturer Electrical Site Test 100 100 W 100
slave specification and Instruction Manual report
B
system requirement
& Mimics
F Commissioning
Successful operation and 100 100 W 100
Submission of Document
dossier prior to handing
over.

SR Site Register
MTC Material Test Certificate

E EPC Contractor Representative

D Consultant Representative
C Client Representative

A) Class- Critical A
B) Class- Major B
c) Class - Minor C

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