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OFFSHORE INFRASTRUCTURES LTD.

MECHANICAL WORKS FOR OFFSITE – DHDS AREA FOR IREP OF BPCL


REFINERY

OIL/OFFSITE/JSA-06 JOB SAFETY ANALYSIS REV-00

JOB SAFETY ANALYSIS FOR BLASTING AND SPRAY PAINTING

NAME OF WORK MECHANICAL WORKS FOR OFFSITE – DHDS


OWNER M/s BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT ENGINEERS INDIA LIMITED
CONTRACTOR OFFSHORE INFRASTRUCTURES LTD.
CONTRACT N0 FOA NO. 10/J22/998/FOA-367E/AJ/13 DT. 19.05.14

Prepared Checked Reveiwed Approved


Rev Date Description By OIL By OIL By EIL By EIL

H SR
01 14/10/2015
For Approval PATTANAYAK TRIPATHY

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STEP DESCRIBE JOB STEP POTENTIAL HAZARDS HAZARD MANAGEMENT


1. Grit Blasting by pneumatic blast A. Personal injuries 1. While working blaster should wear blasting hood.
gun. 2. Inspection of hood, prior to use.
3. Starting the operation, the helmet, visor, breathing
tube respirator hose, air enter ports and fittings
must be thoroughly inspected and cleaned of all
dust and debris.
4. Draining the moisture from the filter every four
hours.
5. The filter cartridge should be replaced every 3
months based on normal 40 hours work week.
6. Area to be barricaded by ac sheets appropriately.
Sign board to be provided.
7. “NO UNAUTHORISED ENTRY” board to be
displaced at visible places.
8. After blasting moistening of the waste fine Grit is
required to avoid the dust pollution.
9. Regular removal of the waste fine Grit from the
work spot should be carried out.
10. Wear the PPE.
11. Deploy only the trained and experienced persons
only.
12. Standard Chicago Coupling with proper washers.
and additional clamps
13. Cleaning of the nozzle during the blasting to be
avoided.
14. Dead man handle switch should be provided.
15. TPI of Hopper should be available.
16. Good housekeeping shall be maintained at site.

B. Bursting of hose – Removing the hose 17. First stop the Compressor.
and keeping in flooded position when 18. Close the valve at the compressor end take off
changed. point for any change over and do not remove the
hose under pressure.
19. Whiplash arrestor must be fitted.
20. Check the condition of hose on daily basis.

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STEP DESCRIBE JOB STEP POTENTIAL HAZARDS HAZARD MANAGEMENT
C. Flying of the dust 21. All persons working in the area should wear dust
musk & ear plugs during the operation.
22. Proper ventilation, exhaust fan shall be provided.

23. Moisturizing the fine Grit to avoid the dust


pollution.
24. Maintain the good housekeeping.
25. Medical health checkup of workers to be carry out
in regular interval.
2. Spray painting D. Generation of sparking 26. Keep fire extinguisher near the work spot /
compressor.
27. Provide earthing to the job.
E. Hitting of the jet against person. 28. No horseplay.
29. No Unauthorized entry.
F. Gas release. 30. Continuous gas monitoring to be done for
supplied air to mask.
31. Check for the presence of hydrocarbon in the
working area.
G. paint, oil spills. 32. Check and clean any paint oil / grease spill /
deposition on working area.
Special Precautions:
 Get work permit with operator clearance prior to start of work.
 In any condition develops like gas releases/oil leak, immediately stop work, and inform control room.
 Emergency vehicle should be always available.
 Safety Watch should be always available.
General Precautions:
 Toolbox meeting should be conducted before the start of each activity.
 JSA to be strictly implemented.
 House keeping should be regularly carried out.
 100% supervision from staff – level, Job will be commencing only if the concerned supervisor is in control.

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