Jepretan Layar 2023-09-28 Pada 08.44.06

PRODUCT KNOWLEDGE
SANY EXCAVATOR
REGIONAL SALES TRAINING LEVEL 1
Sany Heavy Industry Service Training

SANY Heavy Industry Co., Ltd. Quality Changes the World
1/23
Brief Introduction of Sany Excavator
(三一挖机产品简介)

Classification
1. Pengelompokan berdasarkan bucket
Multi-bucket
Single bucket

Classification
Bucket teeth backward
Bucket teeth forward

Classification
2. Pengelompokan berdasarkan tipe penggerak
Hydraulic Excavator
Mechanical Excavator

Classification
3. Pengelompokan berdasarkan tipe travel
Track-type Excavator
Wheel-type Excavator

Classification
4. Pengelompokan Menurut Tonase : (Sany Classification Method)
Large Excavator (≥36T)
Medium Excavator
(20T-36T)
Mini Excavator
(<20T)

Classification
SY215C
SY35C, SY215C-ACE SY330H/365H
SY135C / SY135F
SY55C & SY75C SY245H
SY950H, SY1250H,
SY415H & SY500H SY750H/SY850H
SY2000C
Classification
SY65C/SY75C SY135C SY205C SY330C /
SY215C SY360C
SY230C
SY420C/460C SY700C/SY850 SY2000C

Product Knowledge, Component
Layout & Instrument Panel

Bucket Capacity
2.2 Structure of Excavator
1.Keseluruhan structure
Struktur keseluruhan
meliputi: attachment,
swing mechanism, engine,
control valve, traveling
device. Karena swing
machinery, engine, control
Valve terpasang diframe
atas, upper structure,
untuk normalnya exavator
terbagi atas 3 bagian
attachment, upper
structure and
undercarriage.

1. Batter/
2. Fuel Tank cap
3. Fuel Tank
4. Hydraulic Oil Tank 5- Hydraulic Pump
6. Muffler
7. Counterweight
8. Engine
9. Radiator a OH Cooler
ID. Air Cleaner
11. Control Valve
12. Arm Cylinder
13. Boom
14. Boom Cylinder
15. Cab
16. Driver Seat
17. Swivel Joint
18. Swing Motor
19. Travel Motor 2D. Track Roller
21. Carrier Roller
22. Guard Plate
23. Track Tension Assembly
24. Front Idler
25. Tradk Assembly
26. Travel Pilot Control Lever
27. Implement Pi lot Control Lever
28. Bucket Teeth
29. Side Cutter
30. Bucket
31. Linkage
32. Connecting Lever
33. Arm
34. Bucket Cylinder

Attachment Device
SY215C
Arm cylinder
Boom
Boom cylinder
Bucket cylinde
Linkage
SANY Heavy Industry Co., Ltd. Bucket Quality Changes the World
Attachment Device
SY75C
Arm cylinder
Boom
Boom cylinder
Bucket cylinder
Linkage
Bucket
Blade

Attachment Device
SY55C
Stick cylinder
Boom
Boom cylinder
Bucket cylinder
Linkage
Bucket
Blade

Upper Structure
SY215C
Counterweight
Hydraulic pump
Swing assembly
Engine
Cab
Swing platform Main control valve

Upper Structure
SY75C
Counterweight
Hydraulic pump
Swing assembly
Engine
Cab
Swing platform Main control valve

Upper Structure
SY55C
Counterwight

Upper structure terdiri dari component:
♦ Upper frame.
♦ Main hyd pump, swing assembly.
♦ Main Control valve, pilot valve dan hose

pendukung .component Engine^
♦ cab
♦ Air conditioner system.
♦ Electrical components.
♦ Fuel tank, hyd tank
♦ Counterweight

Air Conditioner
Compressor

Electronic Control System
EC-7 controller
Monitor
KCM
controller

Monitor Panel

Switch

Control Lever & Pedal

Panel AC

Undercarriage
Swivel joint Swing bearing
Track Final drive
Idler wheel
Track roller
X - frame Sprocket wheel

Undercarriage sudah termasuk component berikut:
• "1 track": track, carrier roller, track roller, sprocket wheel and the idler
wheel.
• X – frame
• Swivel joint
• Swing bearing
• Travel motor
• Final drive
SANY Heavy
SANY Heavy Industry
Industry Co.,
Co., Ltd.
Ltd. Quality
Quality Changes
Changes the
the World
World
Idler wheel Ass Carrier roller Track roller
Travel motor Final drive Sprocket

X - frame
Swing bearing
Swivel joint

Track
Carrier roller
Idler wheel Sprocket
j'E-yrracK
Track tension Ass
plate Guard
Guard plate
Setiap trek hanya

memiliki satu pin master.
Track link hanya bisa
dibuka melalui track PIN Final drive
Tension
Track Idler wheel
Upper Structure
Counterweight
Hydraulic pump
Swing assembly
Engine
Cab
Swing platform
Main control valve
Lower Structure
Swivel Joint
Slewing
Bearing
Track Chain
assembly Carrier roller
Sprocket
Track Roller
Lower Frame
Final Drive
Front Idler Track

adjusture Track Guide
SY135F Over View:
ARM Working Boom Safety

Cylinder Lamp Cylinder Guard
Operator
Cabin
Boom
Arm
Skidding
bar
Bucket
cylinder Travel
Motor
And Final
Fix Grapple Drive
/Bucket
(0,6M3) Track
roller
Track Front Track roller
Shoe Idler Guard
Identification Plate SY135F :
Excavator Main Pump

Identificaticat Identificatication
ion plate plate
Engine
Identificatication Swing Motor
plate Identificatication
plate
Travel Motor
MCV Identificatication
Identificatication plate
plate
Identification Plate SY135F :
Excavator Main Pump

Identificatication Identificatication
plate plate
Engine Swing Motor

Identificatication Identificatication
plate plate
Travel Motor
Identificatication plate
MCV
Identificatication
plate
SY135F MAIN COMPONENT:
Manufacture :Kawasaki
Manufacture :Isuzu MCV Model : KMX13RB
Engine Model : 4BG1TABGC
Rated Power :72,7KW/2200RPM
Emission Std : Euro II/Tier II
Manufacture :Kawasaki Manufacture :Doosan

Main Pump Model : K7V63DTP1X9R Travel Model : TM40 VD A
Max. Flow :2*121 L/Min Max. Speed :4,2/2,6Km/H
Manufacture :Doosan
Swing Model : TSM72-RG700
Max. Speed :13,8 RPM
SY135F UNDER CARRIAGE:
Number Of track link 44 link
Standart width of track shoe 960MM
Number of track guide 4 side to side

Track shoe tipe Single Grouser
Upper Roller used 2 track roller side to side
Track Roller 6 pc side to side
Product Knowledge
Machine Spesification
Model Engine Main MCV Swing T - Motor

Pump Motor
SY215C-ACE MITSUBISHI-4M50 K7V125DTP1N9R KMX15RB M5X130CHB KYB / SANY
SY500H ISUZU-6WG1-XDHAG- K5V212DPH1N6R KMX32NA/P45205 M5X250CHB M4V290/170D

03
SY750H-Pro ISUZU-6WG1XKSC-02 K3V280DTH1GZR KMX36NA/P45201 M5X180CHB KYB MSF-340VP-
FH7

Product Knowledge
Product Identification Plate (SN)
Serial Number Unit

Product Knowledge

Product Knowledge
SY215C-ACE
Engine Identification Plate
SY500H
Including:
1、Model
2、Manufacturer
3、Power
4、Production Date
5、S/N
SY750H

Product Knowledge

Product Knowledge
Hydraulic pump identification plate
SY215C-ACE SY500H SY750H

Product Knowledge
Swing Motor Identification Plate
SY215C-ACE
SY500H
SY750H

Product Knowledge
Control Valve Identification Plate
SY215C-ACE SY500H SY750H

Product Knowledge
Motor Travel
Identification
SY215C-ACE
Plate
SY500H
SY750H

Product Knowledge
Chasis Serial Number
SY215C-ACE
SY500H
SY750H

Component Layout

Component Layout
Front Attachment/working device
Arm cylinder
Boom
Boom cylinder
Stick / Arm
Bucket cylinder
Linkage
Bucket
Component Layout
Upper Structure
Counterweight
Hydraulic pump
Swing assembly
Engine
Cab
Swing platform
Main control valve
Component Layout
ENGINE Dipstick
SY215C-ACE
OIL FILL
PORT
ENGINE OIL
SY500H DIPSTICK
Lakukan pemeriksaan kondisi level oil, belt, hose, serta kebocoran.

Component Layout
SWING GEAR
DIPSTICK Dipstick
Lakukan pemeriksaan Level Oil, kondisi hose dan kebocoran.

Component Layout
Hydraulic Oil
MAIN PUMP SY215C-ACE Level
Main Pump
DIPSTIK
FILLING
PORT
Pilot Filter
Fuel Filter
Racor Fuel Engine Oil

Filter Filter
Lakukan pemeriksaan kondisi hose dan kebocoran.

Component Layout
MAIN PUMP SY500H Pilot Pump
Main Pump
Fuel Filter Pilot Filter

Stage 3
Fuel Filter
Stage 2
Racor Fuel Engine Oil

Filter Filter

Component Layout
MAIN PUMP SY750H
Main Pump Pilot Filter
Fuel Filter
Stage 3
Pilot Pump
Racor Fuel
Filter
Engine Oil
Fuel Filter Filter
Stage 2

Product Knowledge
Controller
SEHC - 281 A HUAXING KC – MB -20 KC – MB – 10 A EC - 7
ECM ISUZU ECM BOSCH

Inspection And Maintenance


HYDRAULIC
SIGHT GLASS
SIGHT GLASS
BLEED FIRST
Drain filter
Pilot filter
Lakukan pemeriksaan kondisi sight glass, tangki, dan kebocoran.

DRAIN FUEL
Drain Fuel pada tanki solar sebelum

operasi :
1. Buka Cover Samping kanan area Main Pump
2. Siapkan penampung solar di bawah Hose no 1
3. Buka Drain Valve no 2 untuk membuang
endapan air pada fuel tank
4. Setelah endapan air sudah bersih, tutup valve
kembali dan bersihkan tumpahan solar
5. Tutup kembali Cover area main pump

PRE CLEANER & AIR CLEANER
DUST
EJECTOR

COOLANT & WIPER
COOLANT
RESERVOIR
LOW
WASHER
TANK
Lakukan pemeriksaan kondisi perlengkapan pendingin serta kebocoran.

AIR CONDITIONER
RECIRCULATION FILTER FRESH AIR FILTER

Instrument Panel
Control Device
Product overview 1
Product overview 2

Instrument Panel

Operation
PILOT CONTROL
• Control Lever (ISO Pattern)
1. Arm Roll Out (Keluar)
1
5
2. Arm Roll In (Masuk)
3. Swing Right (Putar ke
7 8
4 3
kanan)
4. Swing Left (Putar ke kiri)
2
6
5. Boom Lower (Turun)
6. Boom Raise (Naik)
7. Bucket Roll in (Masuk)
8. Bucket Roll out (Keluar)
Left: Arm dan Swing Right: Boom dan bucket

Instrument Panel
Swing / Boom Priority Selector
SY215C-ACE
 Boom Priority Selector (Kanan)

Gerakan Boom lebih di prioritaskan
di banding gerakan Swing
 Swing Priority Selector (Kiri)

Gerakan Swing lebih di prioritaskan
di banding gerakan Boom
 Netral Posisi (Tengah)

Instrument Panel
Monitor / Display
SECD – 710F SECD – 517D

SY500H SY215C-ACE

Instrument Panel
【1】 Warning lamp

【2】 Signal indicators
【3】 Screen display
【4】 Function display
【5】 Function buttons (F1-F5)
【6】 Encoder knob
【7】 Navigation keys
【8】 Operating mode display
【9】 Throttle gear position
【10】 Cooling water temp.
【11】 Fuel level
【12】 System time
【13】 Fault code
【14】 Machine working hours
【15】 Operating mode
【16】 Idle or full speed
【17】 Hi/Lo speed indication
【18】 Setting confirmation
【19】 System information

Operation
Working Mode
SY215C-ACE
H : Heavy Load Operation - 1900 RPM
S : Standar Operation - 1850 RPM
B : Breaking Operation - 1800 RPM
L : Light Load Operation – 1850 RPM
E Mode – 1600 RPM
A/I : 1400 RPM
SY500H
P : Power Operation - 1700 RPM
I : 900 RPM
A/I : 1100 RPM
SY750H
P : Power Operation - 1750 RPM
I : 850 RPM
A/I : 1100 RPM

SY365BH Over View:
Arm
Cylinder
BOOM
Cabin
BOOM
Guard
Cylinder
Turbo
Bucket precleaner
Cylinder
Arm
Travel
Motor assy
Bucket(1,6-2,32
M3)
Front Idler
SY365BH Main Component:
Manufacture :Isuzu MCV Model : KMX32NA
Engine Model : 6HK1
Rated Power :212KW/2000RPM
Emission Std : Euro III/Tier III
Manufacture :Nabtesco
Travel Model : GM60VA
Manufacture :Kawasaki Max. Speed :5,8/3,7Km/H
Main Pump Model : K5V160DTH1ZYR
Max.Flow : 2*158 L/M
Swing Model :M5X180CHB
Max. Speed :9,5 RPM
SY365H Under Carriage:
Standart width of track shoe 600MM
Number of track guide 2pc standart and 1 Pc long side to side

Track shoe tipe Triple Grouser
Upper Roller used 2 Carrier roller side to side
Track Roller 9 pc side to side
Part Service List

LIST PART SERVICE
SY55C
Six Times Free Parts
No Part ID English Name TOTAL
250H 500H 1000H 1500H 2000H 3000H
1 A222100000569 Engine oil filter core 1 1 1 1 1 1 6
2 60151839 Diesel cleaner filter core 1 1 1 1 1 1 6
3 B222100000730 PrimaryFuelFilter 1 1 1 1 1 1 6
Auxiliary cartridge of air
4 B222100000591 1 1 1 3
cleaner
5 B222100000593 Main cartridge of air cleaner 1 1 1 3
6 60082693 Oil return filter core 1 1 1 3
7 60082694 Oil filter core 1 1 1 3
8 A222100000119 Pilot Filter Element 1 1 1 1 1 5

TOTAL 3 4 8 4 8 8 35
Oil engine Final drive Hidraulic Fuel tank Cooling

system
9l 1,5 x 2 l 90 l 130 l 16 l

LIST PART SERVICE
SY75C
Six Times Free Parts
250H 500H 1000H 1500H 2000H 3000H
1 A222100000569 Engine oil filter core 1 1 1 1 1 1 6
2 60151839 Diesel cleaner filter core 1 1 1 1 1 1 6
3 B222100000730 PrimaryFuelFilter 1 1 1 1 1 1 6
Auxiliary cartridge of air
4 B222100000591 1 1 1 3
cleaner
5 B222100000593 Main cartridge of air cleaner 1 1 1 3
6 60082693 Oil return filter core 1 1 1 3
7 60082694 Oil filter core 1 1 1 3

TOTAL 3 4 8 4 8 8 35

LIST PART SERVICE
SY215C

250H 500H 1000H 1500H 2000H 3000H
1 60201220 Fuel Strainer Element 1 1 1 1 1 1 6
2 B222100000521 Fuel Fine Filter Core 1 1 1 1 1 1 6
3 B222100000551 Oil filter 1 1 1 1 1 1 6
Safety Cartridge of Air
4 60207264 1 1 1 3
Cleaner
Main Cartridge of Air
5 60207265 1 1 1 3
Cleaner
7 60200365 Oil Return Filter 1 1 1 3
8 60200363 Oil Suction Filter 1 1 1 3
TOTAL 3 4 8 4 8 8 35

SY135F Service Period:

Preventive And Maintenance
SY 215 C - ACE
Periodical Service

SY365H Service Period :

SY 500 H
Periodical Service

SY 750 H
Periodical Service

Precautions

Walk-around Inspection
1. Check work equipment cylinder arm and hose retak atau kendor. Check O-ring
antara bucket dan arm apakah rusak. Repair atau lakukan penggantian jika
memang diperlukan.
2. Bersihkan area seputaran engine dan radiator yang bisa menyebabkan terjadinya
overhead engine.
3. Check hydraulic system unit, hydraulic tank, hose and conector apakah ada
kebocoran oil. Repair terlebih dahulu sebelum running unit.
4. Check the undercarriage (track, sprockets, tension rollers and guards) , check dari
kebocoran, keausan , dan keretakan.
5. Check monitor panel dan inkator apakah ada eror atau abnormal sebelum unit di
hidupkan.Pastikan level oli engine, oli hidraulik dan radiator.
6. Lakukan greasing unit untuk attachment unit.
7. Setelah unit running pastikan kembali tidak ada kebocoran di area engine dan
hidraulik system sebelum unit digerakkan.

Benchmarking

PRODUCT COMPARISON
PC210-
10M0
* Photo may include optional equipment
Marketing Division
PT United Tractors Tbk
MKT|03/2019
ENGINE & HYDRAULIC SYSTEM
Komatsu Komatsu
PC210-10 PC200-8 Kobelco Caterpillar Caterpillar Hitachi Volvo Sumitomo Sany
Parameter SK200-10 320 GC 320 ZX200-5G EC210D SH210-5 SY215C
M0 M0
ENGINE SYSTEM
SAA6D107 SAA6D107
Engine Model J05ETA C4.4 C7.1 CC-6BG1T D5E AI-4HK1X 6D34-TL
E-1 E-1
Brand Komatsu Komatsu Hino Caterpillar Caterpillar Isuzu Volvo Isuzu Mitsubishi
No. Cylinder 6 6 4 4 6 6 4 4 6
Kw (HP) 123 (165) 103 (138) 114 (153) 107 (143) 117 (157) 125 (168) 115 (156) 117 (157) 114 (153)
/rpm, Net /2000 /2000 /2000 /1650 /1650 /2000 /2000 /1800 /2050
Piston
Displacement 6.69 6.69 5.12 4.40 7.00 6.49 4.70 5.19 5.86
(Liter)
EU Stage
Emission Tier3 Tier3 Tier3 Tier3 Tier2 Tier3 Tier3 Tier2
3A Equiv.
HYDRAULIC SYSTEM
Max. Flow
475 439 440 429 429 424 424 422 440
(L/min)
Travel Circuit
37.3 37.3 34.3 34.3 34.3 34.3 34.3 34.3 34.3
(Mpa)
Swing Circuit
28.9 28.9 29.0 26.8 26.8 34.3 27.9 29.4 27.5
(Mpa)
Pilot Circuit
3.2 3.2 5.0 N/A N/A 3.9 3.9 N/A 3.9
(Mpa)
DIMENSION & WORKING RANGE
Komatsu Komatsu
M0 M0
DIMENSION & WORKING RANGE

Boom Length
5,700 5,700 5,650 5,700 5,700 5,680 5,700 5,700 5,700
(mm)
Arm Length
2,925 2,925 2,940 2,900 2,900 2,910 2,900 2,940 2,900
(mm)
Shoe Width 800 800 800 790 790 800 800 800 800
(mm) (TGS) (TGS) (TGS) (TGS) (TGS) (TGS) (TGS) (TGS) (TGS)
Max.
Digging 10,065 10,000 9,720 9,450 9,370 10,040 9,460 9,610 9,600
Height (mm)
Max.
Digging 9,860 9,875 9,900 N/A N/A 9,920 9,930 9,900 N/A
Reach (mm)
Max.
Digging 6,515 6,620 6,700 6,720 6,720 6,670 6,730 6,650 6,600
Depth (mm)
Max.
Dumping 7,160 7,110 6,910 6,490 6,490 7,180 6,650 6,810 6,730
Height (mm)
PERFORMANCE
Komatsu Komatsu
M0 M0
PERFORMANCE
Travel Speed
5.5 5.5 6.0 N/A N/A 5.5 5.8 5.6 5.4
Max (km/hr)
Drawbar Pull
178 178 229 N/A N/A 203 183 201 N/A
Max (kN)
Bucket
Capacity 1.20 1.00 0.93 1.00 1.19 0.91 0.92 0.90 0.90
(m3)
Bucket
Digging 149 149 157 129 150 158 136 142 138
Force (kN)

Jepretan Layar 2023-09-28 Pada 08.44.06

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Jepretan Layar 2023-09-28 Pada 08.44.06

Uploaded by

Copyright:

Available Formats

PRODUCT KNOWLEDGE

REGIONAL SALES TRAINING LEVEL 1

Sany Heavy Industry Service Training

SANY Heavy Industry Co., Ltd. Quality Changes the World

1. Pengelompokan berdasarkan bucket

SANY Heavy Industry Co., Ltd. Quality Changes the World

Bucket teeth backward

Bucket teeth forward

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

Large Excavator (≥36T)

SANY Heavy Industry Co., Ltd. Quality Changes the World

SY420C/460C SY700C/SY850 SY2000C

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

♦ Main hyd pump, swing assembly.

♦ Main Control valve, pilot valve dan hose

♦ Air conditioner system.

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

Swivel joint Swing bearing

Track Final drive

SANY Heavy Industry Co., Ltd. Quality Changes the World

Travel motor Final drive Sprocket

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

Idler wheel Sprocket

Setiap trek hanya

Front Idler Track

ARM Working Boom Safety

Excavator Main Pump

Excavator Main Pump

Engine Swing Motor

Manufacture :Kawasaki Manufacture :Doosan

Number Of track link 44 link

Standart width of track shoe 960MM

Number of track guide 4 side to side

Model Engine Main MCV Swing T - Motor

SY500H ISUZU-6WG1-XDHAG- K5V212DPH1N6R KMX32NA/P45205 M5X250CHB M4V290/170D

SANY Heavy Industry Co., Ltd. Quality Changes the World

Serial Number Unit

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SY215C-ACE SY500H SY750H

SANY Heavy Industry Co., Ltd. Quality Changes the World

SANY Heavy Industry Co., Ltd. Quality Changes the World

SY215C-ACE SY500H SY750H

SANY Heavy Industry Co., Ltd. Quality Changes the World