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Electrical Installation Notes 3 1
Electrical Installation Notes 3 1
SAFETY
SAFETY IN THE WORKSHOP
Safety: it is freedom from danger or harm. In the workshop safety may be
achieved by not taking any risk taking precaution much more than necessary.
Before anyone can install a safe and efficient electrical system it is essential for
him or her to be familiar of risk of electricity and the danger inherent in its use.
Electrical safety: this involves proper use of electrical equipment and
machinery to perform a divine task safely and economically. Safe operation of
machines are safety to personnel, should be given the best consideration.
When working in a circuit it must be completely isolated and tests should be
carried out to ensure that poles of the cct are dead. At the position of isolation
steps should be taken to ensure that the cct cannot be restored until required.
Any isolation must be provided with a lock position, secure fixed warning
should be displayed on the isolator board. Where fuses are removed, they
should be put in a safe position where they cannot be replaced without the
knowledge of the person concerned. Ensure that no similar fuses are readily
available. The cct should be isolated as near to the work as possible so that
visual check can be kept on any attempt to restore a supply. After carrying out
works always test for possible faults which may be due to excessive current
flow before restoring the supply.
Special safety requirements: when corrosive liquids are being handled by an
electrician or maintaining and installing battery the following precautions
should be taken into consideration:
Protective clothing is necessary such as rubber gloves, overall to protect
body from burns with acids.
Causes of accidents:
Carelessness: familiarity of tasks sets in boredom therefore original high
standards begin to slide which leads to accidents.
Ignorance: this is due to lack of sufficient technical knowledge to
perform a task efficiently and to leave it in a condition which is safe.
Panic
Laziness
Drunkenness
Electrical hazards:
They affect;
I. Human beings: through electric shock and burns.
II. Properties ; e.g. buildings furniture
III. Environment; through pollution due to chemical reactions.
ELECTRIC SHOCK
It is the effect felt by the body when electric current flows through the body.
This happens when the body acts as a link between two points of different
potential. Shock is sudden and causes disturbance of feelings of the nervous
system.
Types of electric shock
A] hand to hand: it cuts across the chest where the vital body parts are
situated and it happens where conductors are held by both hands and is likely
to result to death.
B] Hand to foot: it occurs when the conductor is between the hand and the
foot. It is usually not serious though it may result to paralysis.
HAZARD TO PROPERTY
Fire safety:
Fire prevention:
In order to minimize the risk of fire it is advantagesisable to make sure that:
all appliances are switched off after use
all are highly combustible materials are kept away from any source of
heat
Smoking and naked flames should be prohibited in some areas e.g. near
batteries.
For fire to exist there are three things which must be present namely:
Fuel [wood, paper, petrol e.t.c]
Oxygen [combustion]
Heat [e.g. flame]
Fire detection:
i. Human detection: this is limited to an individual noticing the fire and
raising the alarm manually at a break the glass call point.
ii. Smoke detection:
iii. Heat detection:
Both ii and iii sense automatically and operates the alarm system.
Fire control:
They are divided into:
a) Manual; this by use of hand held extinguishers.
b) Automatic; this is by use of sprinklers, guns e.t.c
Both systems use the same extinguishing substances e.g. water powder foam
e.t.c
Classes of fire:
Fires are divided into three classes depending on the fuel supporting it.
Class A: wood, textile, paper
Class B: petrol, oil, paints
Class C: electric current or electric equipment.
Not all fires can be extinguished by the same kind of extinguishing material
each class has a specific extinguisher. It is a legal requirement that all fire
extinguisher are colored red but with a block or band, denoting the type of
extinguisher.
Some kinds of materials e.g. plastic and chemicals give off high toxic fumes
when ignited. Under such circumstances special apparatus would be needed to
minimize the danger to the fire fighter.
ELECTRICAL MATERIALS
There are three types of materials i.e.
i) Conductors
ii) Insulators
iii) Semiconductors
CONDUCTORS
Its any material which allows free passage of an electric current. Conducting
materials vary in the degree to which they can conduct electricity therefore
have different applications e.g. good conductors are required for connecting
leads in electric ccts for minimum current or voltage loss while materials with
higher resistance are sometimes needed for controlling currents e.g. of
rheostats and motor control starters. Some materials used as conductors are:
A] Silver
It’s the best conductor known but its too expensive for general use.
B] Copper
Its conductivity is second to silver and its widely used for the manufacture of
electric wires, cables and busbars.
ADVANTAGES
i) Has low resistance
ii) Its ductile there4 easily formed into wires.
iii) It is readily tinned for soldering.
C] ALMINIUM
Not as good as copper but its light in weight, this is an advantages in many
situations.
D] BRASS
It’s used for the manufacture of terminals and various parts of electric fittings.
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ADVANTAGES
i. It’s harder than copper
ii. Its easily machined
iii. It can be readily cast
iv. It’s easily tinned for soldering.
E] NICHROME
It’s used for the manufacture of fixed and variable resistors and heating
elements.
F] MANGANIN
It’s a high quality resistance wire, expensive and requires special heat to
develop its good properties and it’s used mainly for precision resistors as used
in the laboratories.
G] TUNGSTERN
This has a very high melting point so is used in the manufacture of electric
lamp filaments.
H] CARBON
It’s not a metal but it’s a fairly good conductor and its physical properties make
it very suitable for use as brushes in electrical machines. Carbon can be mixed
with clay and other materials for the manufacture of carbon composition
resistors which are widely used in radio and electronic equipment.
INSULATORS
Any material which does not allow the free passage of an electric current is
known as insulator.
Insulators are used to confine electric currents to the conductors in which they
are intended to flow and to prevent leakage of electricity to adjacent
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D] MINERAL INSULATION
Magnesium oxide is used as insulation in the certain types of cables. It is
extremely heat resistance but must be protected against ingress of
moisture.
E] MICA
Used for insulation where high temperatures are involved e.g. heating
elements. It is also used for insulation between the copper segments of
the commutators of electrical machines.
Disadvantages
Its brittle
F] ASBESTOS
Used to insulate connecting leads where high temperatures are
involved.
G] PAXOLIN
Used for insulating panels and barriers in switchgears.
H] BAKELITE
Used for moulded insulating parts of electrical fittings.
CABLES
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INSULATION
Insulation of cables used in domestic installations is normally vulcanized [VRI]
or p.v.c
Insulators where mineral is employed the cable has a copper outer sheath and
this type of cable is known as mineral insulated metal sheathed cable [M.IC.S]
MECHANICAL PROTECTION
It is provided to prevent damage to the cable during installation and
throughout its subsequent service. It must be non – absorbent and also must
be able to withstand:
Mechanical stresses e.g. compression.
High temperatures.
Corrosive effects of chemicals.
The common types of protection are:
Sheathing: sheathing materials used vary considerably and are associated with
the type of material used for the conductor installation. Examples include:
tough rubber, lead alloy, polyvinylchloride, metal [copper alminium].
Armouring: it is the wrapping of metal usually with wire or tape metals used
include steel or alminium.
CONDUCTORS
They are usually made of copper the conducting cores being formed from
strands of copper wire so that the cable is more flexible than if solid were
used. If vulcanized rubber insulation is used the cu conductors are tinned to
prevent corrosion of the cu by sulphur which is present in vulcanized rubber.
The size of cables used in domestic installations is normally stated as no. of
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strands/diameter of each strand e.g. a cable commonly used for lighting cct is
3/0.029 meaning it consists of three strands and each strand is 0.029 in
diameter.
NB:
For larger types of cable, the effective x-sectional area of the core is often
quoted as the size.
Some commonly used cables sizes are:
Solid stranded
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TYPES OF CABLES
Cables can be grouped according to their applications in electrical work. These
groups include:
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includes; Fuses which have fusing factor not exceeding 1.5 and
m.c.bs which are set to operate to an overload not exceeding
1.5 times the designed load cct.
ii) Coarse excess current protection; This type of excess current
protection which will not operate within four hours at 1.5
times the designed load current of the cct which it operates.
Devices offering coarse excess current protection are BS 88
fuses. Semi enclosed [rewirable] fuses complying with BS3036.
Grouping of ccts; the no of ccts running in the same enclosure e.g. trunking,
conduits cables carrying the same current rating are bunched and when laid
2gether they add heat to one another therefore group factor is used.
Disposition; position relative to other conductors and surfaces e.g. when
cables are laid together in underground the temperature around them rises.
Type of insulation and sheath; e.g. sheathed multiple cores can be considered
as a no. of cable tightly bunched together.
The current rating of various types of cables installed in particular conditions
are listed in IEE tables multiplied by an appropriate rating factor which is
determined by considering the ambient temperature.
In many cases it is unlikely that all the apparatus connected to a cct will be
switched on at the same time thus the maximum current that the conductor
will actually have to carry will be less than the total possible current which
would flow if all the apparatus were switched on simultaneously therefore the
flow of current varies and we have a factor known as diversity factor which is
given by
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Example I
A corridor 96m long is to be lighted by 240v 60w lamps spaced 12m apart and
controlled by one switch at the supply end. The wiring is to be single core P.V.C
insulated cables enclosed in metal conduit. Find the size of wire required.
Sol:
No. of lamps 96/12 =8
Current per lamp I = P/V =60/240 =0.25A
Maximum current = 0.25x8 =2A
The current distribution is marked on the diagram below
6 18 30 42 54 66 78 96
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carries 2A, the v.d will vary at each lighting point and the calculations are as
shown below;
Example II
A room is warmed by a 2.4Kw heater which consists of two ccts together in
one conduit. The length of the room is 23m and the supply is 240v single phase
and the wiring is single core p.v.c insulated cables drawn in conduit. Find the
required size of cable to comply with IEE regulations.
Sol;
Load current = 2400/240 =10A
Allowable v.d = 6v
Ref table column 3 and 4
Cable 1.5mm2 [1/1.38] has a current rating of 13A and v.d /A/m of 27mv.
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The group rating of two pairs of two pairs cable is 0.8 therefore the current
rating of this cable is 13 x 0.8 = 10.4A. This is large enough to carry current of
10A
The v.d = 27 x 10 x 23/1000 = 6.21v which is greater than the allowable v.d
therefore the next cable is chosen which is 2.5mm2 [1/1.78] with current rating
of 18A and v.d of 16mv. the current rating with the grouping factor of 0.8 will
be
18x 0.8 = 14.4A therefore the v.d = 16x10x23/1000 = 3.68v
The v.d is within the limit of 6v thus this cable will be suitable.
Example III
A P.V.C insulated and sheathed twin cable of 20m run supplies current from
the switchboard in the domestic premises to a 6Kw 240v cooker which
incorporates a s/o in the control unit. Find the minimum size of cable to
comply with the IEE regulations.
Sol;
V.d allowable = 2.5% of 240 = 6v
Load current = 6000/240 = 25A
Since it cooking appliance diversity is allowed therefore
First 10A of rated current = 10A
30% of the remainder = 30/100 x15 =4.5A
For s/o = 5A
Total = 19.5A
Since a twin cable is used col 7&8 are used and a cable of 2.5mm2 1/1.78 with
a current rating of 23A and v.d /A/m of 16mv therefore
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Example IV
A 7kw 240v electrical load is fed from a single phase supply 38m away. The
installation is done using p.v.c sheathed twin with earth enclosed in conduit
and the ambient temperature is 400 coarse excess current protection. Find the
size of the cable required for the installation to comply with IEE regulations.
Sol;
Max permissible v.d = 6v
Load current = p/v = 7000/ 240 = 29A
Cable chosen is from col 3&4 size is 6mm2 with current rating of 31A & v.d
6.8mv at 400 current rating = 0.94
Amended current = 31 x 0.94 = 29.14A
v.d = 6.8 x29 x38
1000 = 7.4936v which is greater than 6v a more larger cable is
used
Which is 10mm2 with 4mv
v.d = 4 x29x 38
1000 = 4.408. Therefore the cable is 10mm2
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Example V
A conductor 40m long supplied by 240v single phase is to feed a 6kw water
heater. If the wiring is single core p.v.c insulated copper and enclosed in a
conduit, the protection offered is close excess and the ambient temperature
400c. Calculate the appropriate cable size that is suitable for this installation.
Max permissible voltage drop is 2.5% of 240 = 6v
Load current = I=p/v = 6000/240 = 25A
From the table the cable size is 6mm2 with a current rating of 31 A and a v.d of
6.8mv
Rating factor temperature 400 is 0.87
Protection is close 1.33
Combine rating factors = 1.33 x 0.87 = 1.571
Amended current = 31 x1.571 = 35.87A
v.d =6.8x 25x 40
1000 = 6.8v which is more than the required 6v therefore the next
cable is chosen which is 10mm2 with a current rating of 42A and a v.d of 10mv.
The v.d is 4x 25x40
1000 = 4v and it’s less than 6v therefore the correct cable size
is 10mm2.
Example VI
A conductor 30m long is to supply a 7.68kw electric motor which is single
phase, the ambient temperature is 550c and the protection offered is coarse
excess current protection. The cable for the motor is to be drawn together
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with other two ccts in a p.v.c. conduit. All the cables are p.v.c insulated non
armored single core copper. Find the size of the cable which will be used to
install and meet the v.d requirements.
Sol:
Permissible drop is 6v
Load current is 7.68x 1000
1000 = 32A
Rating factors temp =0.77
Grouping =0.69
Combined R.F = .77x 0.69 = 0.531
From the tables cable chosen is 10mm2 with a current rating of 42A and v.d of
4mv
The amended current = 42 x 0.531 = 22.3A.
This current is less than the load current therefore the next cable is selected
which is 16mm2 with a current rating of 56A and v.d of 2.6mv.
The amended current is 56x 0.531 = 29.74A.
Still its less than the load current therefore the next cable which is 25mm2 with
a current rating of 73A and v.d of 1.6mv.
The amended current is 73x 0.531 = 38.76A
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Example VII
A single phase supply is used in a domestic house to supply load. The total
current demand is 28A and the cable used is p.v.c non armored single core
clipped directly on the surface. The protection to be offered is close excess
current protection and ambient temperature is 500 c. the total no. of ccts in
the installation is 5. Calculate the appropriate size of cable required for the
installation.
Sol:
Current demand is 28A
The size chosen is 4mm2 with a current rating of 30 and v.d of 10mv
The rating factor is 1.33 x 0.71 = 0.9443
Grouping the R.F = 0.9443 x 0.59 = 0.557
The permissible drop is 6v
The amended current is 0.557 x 30 = 16.71 which is less than the load current
therefore next cable is chosen which is 6mm2 with a current rating of 38A and
a v.d of 6.8mv
Amended current is 0.557x38 =21.2A which is still less than the load current
therefore the next cable which is 10mm2 with a current rating of 51A and v.d of
4mv .
The amended current is 0.557 x 51 = 28.41
V.d is 4x28 x1
1000 = 0.112v which is less than 6v.
The appropriate cable is therefore 10mm2.
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WIRING ACCESSORIES:
An accessory is any device other than a lighting fitting, associated with wiring
and current using appliances of an installation e.g. a switch, a plug s/o e.t.c.
Types of accessories:
Lampholders; these are designed for quick removal and replacement of lamps.
The main types are: bayonet cap[B.C] its used for filament lamps upto 150w
Small bayonet cap used for small discharge lamps
Edison screw [G.S]used for filament lamps from 150 – 200w.
Goliath Edison screw [G.E.S] for filament lamps above 200w.
Lampholders used in flexible pendants are of cord grip type. Those for
mounting direct on ceiling are known as battern type.
IEE regulations concerning lamp holders:
I. Lamp holders for filament lamps shall normally be used in low voltage
only i.e. shall not exceed 250v.
II. Every lamp holder for a bayonet cap in any situations in which its readily
be touched by a person in contact with or standing on earth shall be
– earthed
- constructed of or stranded in insulating material.
III. With Edison screw type lamp holder is connected to a source of supply
having an earthed, neutral, the live conductor should be connected to
the centre terminal and the neutral to the outer or screwed contact.
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Ceiling roses: it may be of two or three plate. The connections are as shown
below
Two plate
lamp
N
L
3 plate ceiling
N
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Lamp
N
Two way switch: this provides independent control from two positions. It has
three terminals; one is terminated from the switch feed the other two are
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interconnected by straps. When used in pairs the two switches should provide
complete control from two positions.
N
L lamp feed
Switch feed
strappers
Intermediate switch
It’s used where control of three or more positions is required. They are
normally used in conjunction with two way switches. They have four terminals
and are of three different kinds:
Type one:
. . ∙ ---------
I/p outgoing
. . ----------
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Type two:
Incoming
Outgoing
Type three
------------
---------------
IEE REG:
1. In a two wire installation connected to source of supply having one pole
connected with earth, all fuses and single pole control device e.g.
switches, cct breakers thermostats should be connected in the live
conductor only.
2. In a two wire installation connected to a source of supply having either
pole to the earth every switch, cct breaker shall be fitted in both poles.
Joint box
This is a box in which conductors of cables are jointed. They are available in
various forms. They have knock cuts for cable entry and are provided with lids
of screw.
Plugs and socket outlets: These are required to enable portable apparatus to
the final ccts. The s/o is the fixed portion connected to the fixed wiring and
comprises of two or three conduct tubes and terminals. The plug is connected
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to the apparatus by a flexible wire and comprises of two or three contact pins
to fit the contact tubes or the s/o. the plug may be fused or not.
IEE reg for s/o and plugs:
1. It must not be possible for any one of the pin of plug to be in live contact
with the s/o when any other pin is exposed.
2. No plug should be fit in any live contact if a s/o, other than that of the
s/o for which it is designed.
3. With exceptions every plug and s/o must be non-reversible with
provisions for earthing.
4. Every fuse plug is to be non-reversible with no provision for a fuse in an
earthed conductor.
Distribution boards;
This is an assemblage of parts including one or more fuse of cct breakers
arranged for distribution of an electric current to final ccts or to the
distribution boards. The boards are usually metal cased or hard wood cased.
The case is fitted with an earthing terminal. It contains a fuse bank on the live
side. Neutral wire is connected to the neutral bar. The LEE reg require that the
neutral conductor for different currents should be connected in the same
order as the live conductor.
Consumer control unit [CCU]
In a single phase installation whose current rating is not greater than 60A, the
consumers’ main switch and other fuses may e combined with the distribution
board as one unit. This unit is known as consumers control unit.
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WIRING SYSTEM
A wiring system is an assembly of parts used in the formation of one more
electric ccts. It consists of a conductor together with its insulation its
protection against mechanical damage [sheathing or armoring] certain wiring
accessories for fixing the system, joining and terminating the conductors.
Good workmanship; a good workman is the technician who does produce a
good looking, neat jo with his tools, and the result of the sound and considered
application of theory.
Factors to consider when choosing the wiring system.
Type of building; whether the installation work is for permanent or
temporary building or for extension to an existing building.
Installation conditions; whether the installation is likely to be subjected
to mechanical damage, moisture, fumes, weather, abnormal or
subnormal temperatures, inflammable or explosive dust, gas or vapor.
Flexibility ; whether the wiring system must be one which will allow it to
be easily extended or altered at some time in the future.
Appearance; whether the building is such that the electrical installation
must be hidden or its appearance can be allowed e.g. in an electrical
workshop surface run conduits is not out of place but would be awkward
in offices.
Durability; whether the installation is to last for the time of the life of
the building or not.
Cost; whether the amount of money available for the electrical
installation part of the building is restricted or not.
Safety; depends on the installation conditions type of the supply and the
earthing arrangements available.
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WIRING SYSTEM 1
This system includes all wiring which use sheath as its mechanical protection.
There are several types depending on the material used for sheathing they are;
Tough rubber sheath [TRS] its termed as an all insulated system because
the sheath is of an insulating material. The insulation material is
vulcanized rubber and the sheath is tough rubber. The cable is available
in single core, flat twin three core and twin with cct protective conductor
[cpc].
Advantages: it’s cheap
It’s flexible
It’s easy to install
Disadvantages; rubber is weak to withstand severe mechanical damage
Rubber is affected by oil
Limited to ambient temperature [tends to harden at high
temperature]
Polyvinylchloride [PVC] its also an all insulated wiring system where
both the insulation and sheath are p.v.c. Available as single core, flat
twin with earth and 3 core with earth.
Advantages; less affected by oil
Has less insulation resistance
Disadvantages; p.v.c softens when warmed therefore excluded in a
number of installation applications.
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WIRING SYSTEM II
This includes all the wiring systems which have prefabricated sections. They
include: conduit, trunks and ducts.
CONDUITS
The conduits may be metallic or non-metallic. In both they are of two types i.e.
light and heavy gauge.
Metallic conduits
i. Steel conduits: the light gauge conduit is produced from steel strip
which is formed into a tube. This type of conduit has an open seam and
is only used for small installation at or below 250v. The light construction
of the tube makes it unsuitable for bending. There are two types of
fittings which are supplied for use with this type of conduit which are:
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lug grip: paint is cleaned at the end of the conduit to ensure electrical
continuity and the fitting is connected to the conduit by tightening two
brass screws.
Pin grip: continuity is obtained in this type by tightening hardened steel
screw into the grip conduit at each fitting.
There are two types of the heavy gauge conduits:
Heavy gauge welded: this is formed from two strips of heavy gauge sheet steel
and is welded at the seam. This is the most common type of conduit and is
used in sizes from 16mm to 32mm outside diameter.
Solid drawn conduit: this is produced by a heated bar over a ram forming a
heavy gauge seamless tube. This type of conduit is more expensive than
welded steel heavy gauge conduit and is only used for flame proof condition.
The finishing’s used are:
Black enamel for internal use in dry situations.
Silver grey finish for internal use in dry situations where the conduit is
required to match decorations.
Hot galvanized or stainless steel for external use where the conduit will
be subjected to dampness or condensation.
Because solid drawn conduit is more expensive than the seam welded its use
is generally restricted to gas tight and explosion proof installation. Welded
seam conduit is used generally for moist wood installation.
Advantages of steel conduits:
Provides protection against mechanical damage.
Provides earth continuity conductor ECC
It is durable in that if properly installed it lasts for years without
maintenance.
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COPPER CONDUIT
Copper conduit resists corrosion and is an excellent ECC. The system is
expensive but has extremely long life. Conduits are screwed in normal manner
through connection to accessories associated with the system. It can be
soldered and bronze junction boxes are used.
ALMINIUM CONDUIT
Though in some ways its inferior to steel conduit but it has found its own
application because of its light weight easy in working with and suitable to
tropical conditions. It is a screwed end conduit and because its resistivity is
only a little higher than that of copper it offers excellent earth continuity
facilities. It is not strong mechanically and may require further protection
where the risk of mechanical damage is high.
FLEXIBLE CONDUITS
Flexible conduits are generally used for the final connection to machinery e.g.
electrical motors and where vibrations and the need to adjust the position of
equipment make a rigid conduit connection unsatisfactory.
Flexible conduits can also be deal with the need for complicated twists and
bends. It is used for short runs where mechanical damage is less likely to occur.
The conduit is not an acceptable ECC a separate ECC must be run between the
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special brush adaptor used to join the flexible conduit to the ordinally screw
conduit to the ordinary screw conduit. Sizes available are from 8mm to 50mm
internal diameter.
IEE reg
The conduit installation must be completed b4 cables are drawn in.
A space factor of 40%is allowed in conduit system
The radius of bend in a circuit should not be greater than 2.5 times the
outside diameter of the conduit.
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TRUNKING
Trunking is available in square or rectangular sections ranging from 1.5 inches
by 1.5 inch to 12 inch by 6 inch in cross section and in length of 2m. Trunking is
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a very rigid system i.e. cannot be bent or set around obstacles therefore a wide
range of fittings are provided by manufacturers to enable bends to be
negotiated. Such fittings include : elbows, tees, blank ends, bends of various
radii and angles, couplers, four way boxes, fire resisting barriers, pin racks for
vertical runs where cables are wound.
Earth straps are fixed at each section to ensure earth continuity along the
trunking.
Forms of trunking
Busbar trunking
Flush trunking
Multi – compartment
Skirt trunking
Lighting
Cable tap trunking
P.v.c trunking
BUS BAR TRUNKING SYSTEM
It’s a wiring system which consists of copper busbars supported on insulators
and enclosed in steel trunking which is convenient for use where large currents
have to be handled. Typical uses off this type of system are:
a) Vertical raising mains: It’s often employed in a multi – storeyed
building to carry the supply to each floor.
The incoming supply is connected to the bottom of the raising main and a
suitable tap off point provided at each floor level. A common type of trunking
used for this purpose consists of 300A copper busbars. Since in the event of a
fire hot gases and flames would tend to travel up the trunking, fire proof
barriers are fitted at each floor level. A typical fire barrier consists of a 2- 3 inch
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thick layer of glass wool supported by a hard asbestos board sheet and
completely fills the trunking.
Fire barrier
Trunking branch
Fuse box
Support insulators
Copper busbars [3ф and neutral]
Detachable covers
Incoming cable
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P.v.c trunking
Used for lighting ccts mostly in extensions of buildings bell ccts and for
telephone cables.
Cable –tap trunking
It does not carry copper busbars but insulated supports which can
accommodate VRI and P.V.C cables from which supplies to machines and
lighting ccts are tapped through fused tap, off boxes.
Advantages:
It’s much lighter than conduits of the same capacity
Has fewer fixings
Wiring is easier and quicker as cables are laid in instead of being drawn
in.
Erection time is reduced.
Multi - compartment trunking is available where segregation of services
is required.
Disadvantages:
The initial cost of installation is quite high.
IEE REG:
Where cables are having different ratings are installed in the same
enclosure all cables shall be deemed to have the lowest temperature
rating.
Busbar trunking must trunking must not be installed in conditions where
inflammable vapours are present.
Fire barriers must be installed inside the trunking when it passes through
floors, walls and partitions. Floors, walls, and partitions must be made
up with an incombustible material after the trunking has been installed.
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SPECIAL INSTALLATIONS:
Special installations deals with wiring systems which have been developed to
meet the requirements of specific installation condition or are a combination
of types of wiring system I and II or are fairly common in use but are applied
only in special circumstances.
A. BARE CONDUCTORS
Bare conductors and or lightly insulated conductors are installed in buildings
for the following purposes:
- earthing connections
- As the external conductors of earthed concentric wiring systems.
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E. OVERHEAD SYSTEM:
It’s not an actual wiring system but an overhead cable which provide
distribution of electrical energy btwn points of use and btwn buildings where
there is some considerable distance btwn the main and control of supply and
the point of use e.g. a farmhouse and a water pump a mile away.
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F. TEMPORARY INSTALLATIONS:
A temporary installation is an installation with an expected period of service of
three months. Any installation beyond this period should be completely
overhauled at three month intervals.
IEE REG:
vi. Every installation on a construction site, temporary installation other
than in private dwelling house, shall be in charge of a competent person
who shall be fully responsible for the safety and use of the installation
and for any alteration or extension.
vii. The installation shall be inspected and tested at intervals of three
months or less, as necessitated by the nature of the installation.
1. Flammable liquids.
2. Explosive gases and vapours
3. Explosive dusts where flammable organic dusts e.g. sugar and flour or
metallic dusts such as Mg, Al are likely to be present.
Flammable gases and vapours encountered with industry are classified into:
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DIVISION O
This is an area in which flammable vapours are continuously present.
This is the most dangerous area and generally it is recommended that electric
equipment should not be installed there.
DIVISION I
This is a less dangerous area than division o and flame proof equipment is
installed.
Flame proof equipment is designed that it will withstand an internal explosion
of the particular gas for which it is certified and also prevents any spark or
flame from that explosion escaping from enclosure and igniting the
surrounding atmosphere.
These areas may be wired in:
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Armored cable
MICC cables with flame proof glands and for underground installations it
should have a PVC oversheath.
Single or multicore cables enclosed in solid drawn heavy duty conduit
protected against corrosion. All conduit boxes and inspection fittings
must be flame proof.
DIVISION 2
This is less dangerous than division I areas where the equipment is unlikely to
produce arc sparks during operation. It may be possible to install normal wiring
systems with special attention to cable entries.
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C 720 cd
Ө
2m Distance = 32+22 =3.604
A 3m B
cos Ө =Adj =2/3.604 = 0.5549
Hyp
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Example:
A yard 25m long by 6m wide is to be illuminated to a level of 20lm/m2. The
average lumen output of the lamp is 35lm/w, the maintenance factor is 0.8
and the coefficient of utilization is 0.5 calculate the total lamp power required
and the number of lamps if the available lamps are rated 60w.
Sol:
Luminous flux = illumination required [lm/m2] x area [m2]
Maintenance factor x coefficient of utilization
= 20 x [25 x 6]
0.8 x 0.5
= 7500lm
Total watts required = 7500lm = 214.3W
35 lm
Number of lamps required = 214.3/60 = 4lamps.
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Incandescent lamps:
Principle of operation
In this lamp light is produced by passing electric current through a conductor
[usually tungsten] enclosed in an evacuated glass bulb. The operating
temperature is over 20000 C.
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Discharge lamps:
Construction:
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Principle of operation
When electrical pressure is applied across a glass tube containing neon gas an
electrical discharge takes place and energy in form of light is given off. The gas
under these conditions is said to be ionized. Ionization is caused by the
movement of electrons in the gas which bombards the atoms of gas and free
other electrons and light is given off during this bombardment. This process of
ionization is started off by a high voltage being applied across the tube or the
use of heated filaments in the lamp. The filaments are heated at the moment
of starting and are coated with special oxide which emits electrons.
The flow of current through the tube increases with ionization and the
following chain of reaction take place;
Increased ionization
Decreased resistance
Increased current
The cycle is repeated.
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Shock risk
It arises whenever accidental contact is made btwn the live conductor and
exposed metalwork. The risk can be guarded against either by efficient
earthing or by employing earth leakage circuit breakers.
Protective devices include:
Fuses:
Def: it’s a device for opening a cct by means of a conductor designed to melt
when excess current flows along it. Terms relating to a fuse:
Fuse element: it’s that part of a fuse which is designed to melt and thus open
the cct.
Catridge: an enclosure of the fuse element.
Fuse link: fuse contacts
Terms used in connection with fuses:
Current rating; this is the maximum current that a fuse will carry without
undue deterioration of the fuse element.
Fusing current; this is the minimum current that will blow the fuse.
Fusing factor: this is the ratio of the fusing current to the current rating.
i.e. fusing factor = fusing current
Current rating
There are three types of fuses namely:
Rewirable, catridge$ HBC or HRC
REWIRABLE FUSE
It consists of a porcelain bridge and a base. The base has to sets of contacts
which fit into other contacts in the base. The fuse element usually tinned
copper wire is connected btwn the terminals of the bridge and an asbestos
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tube or pad is usually fitted to reduce the effects of arching when the fuse
melts.
ADVANTAGES:
It’s simple and cheap
DISADVANTAGESVANTAGESANTAGES:
- It’s too easy for an inexperienced person to replace the fuse element
with wire of incorrect gauge or type.
- Even when the correct wire is used for the fuse element the current
rating and fusing factor may not be exactly as intended.
- There is often undue deterioration of the fuse element due to oxidation.
- Damage particularly in conditions of severe short cct.
- Lack of discrimination i.e. a momentary high current e.g. motor starting
current and a continuous fault current.
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CATRIDGE FUSE
Its an advantages on rewirable fuse as the rating of a replacement element
is determined by the manufacturer. The fuse carrier is designed so that its
impossible to insert a fuse element of incorrect rating.
ADVANTAGES:
DISADVANTAGES:
APPLICATION:
Both rewirable and cartridge fuses are widely used for protecting domestic
installations and smaller industrial loads.
HIGH RAPTURING CAPACITY FUSE [HRC]
This overcomes the disability of rodinary fuses of destroying themselves in the
event of a heavy overload.the fuse element here is a silver strip of special
shape with a low melting point riveted in the centre. The strip is entirely
sorrounded by chemically purified silica to prevent arc formation in the event
that a fault current flows to operate the fuse. This overheating of the fuse and
its surrounding is prevented. These fuses are often used to protect large
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industial loads mains cables and in other situations where very large fault
currents can occur.
indicator
ADVANTAGES:
DISADVANTAGES:
- The overload xristics are set by the manufacturer and cannot be altered.
- The xristics are such that the c.b will trip for small sustained overload
but not on harmless transients overloads the operation is instantaneous
when a short cct occurs.
- Faulty ccts can be easily identified.
- Supply can be quickly and easily restored when the fault has been
cleared.
DISADVANTAGES
Must be checked from time to time to ensure that it will operate
correctly where faulty occurs.
Mechanism can become sluggish and unreliable if left unused for a long
period.
Very much expensive than a fuse of the same rating.
More bulky than a fuse of the same rating.
EARTHING
TERMINOLOGIES:
Earth: a connection to the general mass of earth by means of an earth
electrode.
Earthed: used to denote an object connected electrically to an earth electrode.
Solidly earthed: connected electrically to an earth electrode without a fuse,
switch, circuit-breaker, resistor or impedance in the earth connection.
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Earth electrode: a metal plate, rod or other conductor buried or driven into the
ground and used for earthing metal work.
Earthing lead: the final conductor means of which the connection to earth
electrode is made.
Earth-continuity conductor (ecc): the conductor including any clump
connecting to the earth lead or to each other those parts of an installation
which are required to be earthed. The ECC may be whole or in part of the
metal conduct, the sheath of cables or the special continuity conductor of a
cable or flexible cord incorporating such a conductor.
Live metalwork: an object is said to be live when – a difference in potential
exists between it and earth or it is connected to common return or the neutral
of a supply system in which is, not permanently and solidly earthed.
Continuous neutral earthing (CNE): when CNE system of earthing is used as a
means of protection against earth faults in appliances in consumer’s premises,
the framework of such appliances is connected to the neutral wire of the
supply authority’s network.
Earth resistance: the ohmic resistance between an earth-electrode system and
the general mass of the earth.
Earth resistivity: the resistance in ohms per cubic centimeter (R/cm³) of a
sample of earth.
Bond: to connect together electrically two or more conductors.
Approximate values for soil resistivity:
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Description Ohm-cm
Chalk 6000-40,000
Sand 9000-800,000
Pearl 5000-50,000
IEE REG:
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but incase the earthing is proved ineffective the authority is not held
responsible.
i) Pipe
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Electrode
connected bitumen insulation
Cast iron earth plate
[Ii] Plate
Plate electrodes are normally of cast iron buried vertically with the centre
about one meter below the surface. (Copper may also be used).
The plate’s electrodes provide a large surface area and are used mainly where
the ground is shallow i.e. where the resistivity is low near the surface but
increases rapidly with depth.
Excavation is also required and care is needed to protect the earth-electrode
connection from corrosion.
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i) Strip
Earth strip
Copper strip is most useful in shallow overlying rock. The strip should be buried
to a depth of not less than 50 cm.
ii) Rods
They are very economical and require no excavation for their installation. They
are of standard lengths and made from hard drawn copper. They have a
hardened steel tip and a steel driving cap. Sometimes the CU rod has a steel
rod running through its centre for strength while it is being driven into rocky
soil
38mm
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Advantages
a) The buried length allows soil contact with the rod to be close and
definite.
[D] CONTINOUS NEUTRAL EARTHING
The CNE method gives protection against earth-fault conditions and uses
the neutral of incoming supply as the earth point or terminal where all
protected metalwork is connected by means of the installation ECC’s to the
neutral- service conductor at the supply- intake position. This makes line to
earth faults converted to line- to neutral faults which ensures that sufficient
current will flow under fault conditions to blow a fuse or trip an overload cb
thus isolating the faulty connection from the supply.
Supply authority L
TX
Consumers wiring
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Earth continuity
Conductor
bonded to neutral multiple earth electrodes
Advantages
i) There is low impedance path for fault current to flow via the neutral
conductor.
ii) The impedance to earth is low even though individual earth
impedance may be high since many earth connections are made in
parallel.
Disadvantages
i) The shock risk that may arise if any earthed metal work associated
with the system is not bonded to the neutral conductor or if the
neutral conductor is broken.
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ii) Earth currents may circulate between the multiple earth electrodes
causing interference with telephone systems. There are two
dangerous conditions when P.M.E is in use which are
a) Fault to earth metal work not bonded to neutral.
b) Broken neutral conductor and because of these inherent dangers
which can arise with this system it is essential that the IEE reg
concerning it are strictly observed some include:
The use of this system must be authorized by the minister
of power with the concurrence of the post master general
(Reg 4 electricity supply Reg 1937)
All premises supplied must be connected so as to use the
P.M.E system of earthing.
The maximum resistance from neutral to earth must not
exceed 10R
No fusible cut out, automatic CB, removable link or single
pole switch shall be included in the neutral conductor.
Earth continuity conductors must have a resistance of less
than 1/2ohm which must be tested by passing a current of
not less than to 10A for a period of at least five minutes.
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Operating coil
This fault voltage is V=IR where R is resistance of the earth, I the leakage
current. They operate on currents as low as 50mA and their operating time
is too little e.g. BS 842 unit has less than one cycle. The trip coli is connected
btwn protected metal work and earth in the same way a voltmeter is
connected to measure the voltage btwn the earth and the metalwork. If a
fault occurs, the current will flow through the trip coil to energize it and so
trip the breaker contacts. Voltage operated E.L.C.B.S are used in domestic
and small industrial installations to give protection against shock risk where
good earth cannot be obtained.
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-------------
Sec coil test wdg
The basic principle of operation depends upon more current flowing into the
live side of primary winding than leaves the neutral or the return [earth]
conductor. The essential part of it is a TX with opposed wdgs carrying the
incoming and outgoing current. In a healthy cct where values of current in the
wdgs are equal the magnetic effects cancel each other out but when a fault
occurs it will cause an out of balance condition and create a magnetic effect In
the tx core which links with the turns of a small sec wdg. An e.m.f is induced in
this wdg which is permanently connected to the trip coil of the c.b and causes
a current to flow in the trip coil which energizes the coil to trip the breaker
contacts.
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i. Earth leakage
ii. Danger of electric shock
iii. Excess current, moisture and corrosion.
Verification of polarity
Insulation resistance test
Continuity test
Test of effectiveness of earthing.
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VERIFICATION OF POLARITY:
This is carried out to ensure that all fuses, single pole switches and centre
connections of screw lamp are connected in the live conductor only. Also the
outer contacts of lamp holder [Edison screw are connected in the neutral or
earthed conductor and plugs, s/o are correctly wired.]
There are two methods of carrying out this test:
A test lamp is used. The end of one lead is connected to the earthed conductor
or the neutral at the main switch, and the other lead is touched to the single
pole switch terminals, fuse terminals and centre connections of screw lamp
holders. The test lamp should light.
To carry out this test all fuses should be out, switches off, all lamps out and
appliances out. One lead is connected to the phase of the outgoing side of the
main fuse. The other lead is connected at the terminals of single pole switch in
turn provided the polarity is correct, the instrument reading will be less than
1Ω since its measuring the resistance of the cct wiring. The instrument used is
ohmmeter or bell set.
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Method:
Join together the neutral and live terminals on the installation site of the main
switch. The instrument used is a megger.
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CONTINUITY TESTER
The instrument is used for testing the electrical continuity of conductors. The
readings are in the low ohms range. They consist of a direct reading ohmmeter
and a small dry battery usually 4.5v flash type. The scale for continuity testing
is from zero to 100Ω whereas that for insulation testing from zero to infinity.
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