Publication No.

TR-250M-6/C1-1E

01

Rough Terrain Crane

Model
TR-250M-6
Applicable Serial No. FB1292 ∼

ｃ2003
⃝
PRINTED IN JAPAN
0303 K
 Conversion Table

This circuit diagrams contains all the hydraulic and

electric circuit diagrams for the Model TR-250M-6
rough terrain crane.

This manual applied to the cranes of the Spec. No.

given below. Before using this manual, check the
Spec. No. of your unit in the nameplate on the
machine.

For proper repair and maintenance operations, use

this manual in conjunction with the appropriate
service manual, operation and maintenance manual
and the related parts catalog furnished separately.

1. Applicable spec. NO.

SPEC. NO. SERIAL. NO.

MFG.DATE.

KAGAWA, JAPAN

ISA04-001601

Spec. No. Applicable serial No.

TR-250M-6-00101

TR-250M-6-00102

TR-250M-6-00103

TR-250M-6-00104 FB1292~

TR-250M-6-00105

TR-250M-6-00106

TR-250M-6-00107

1 WA04-1160
 Group Index
A

Y Data, Adjustment & Checks

Z System Diagrams
2 WA04-1160
 Contents

Contents
Spec. No. TR-250M-6
Chapter Section
-00101 -00102 -00103 -00104 -00105 -00106 -00107

Data, Adjustment & Checks

Adjusting Pressures Y-1

System Diagrams

Hydraulic Circuit Z-1 Z-2 Z-3 Z-1 Z-3 Z-4

AML, Crane Z-5

Carrier Z-6
Electric Circuit
Air conditioner Z-7
Z
View system Z-8

Torque Converter Circuit Z-9

Brake Circuit Z-10

Electric Parts Location Diagram Z-11

3 WA04-1160
Y-1 Y-1
Adjusting Pressures

Adjusting Pressures

Spec. No TR-250M-6-00101 TR-250M-6-00102 TR-250M-6-00103 TR-250M-6-00104

Spec.Symbol A B C D
Spec. No TR-250M-6-00105 TR-250M-6-00106 TR-250M-6-00107
Spec.Symbol E F G

1. Adjusting Pressures (Hydraulic Pressures)

Spec. Setting pressures
Item Remarks
Symbol 2
MPa kgf/cm

A,B,C,D,
Winch hoist-up 27.5 ± 0.5 280 ± 5 Relief valve (RV1)
E, F,G

A,B,C,D, Port relief valve (PR2)

Main winch hoist-down 8.8 ± 0.5 90 ± 5
E, F,G

A,B,C,D, Port relief valve (PR1)

Aux.winch hoist-down 8.8 ± 0.5 90 ± 5
E, F,G

Boom raising and winch A,B,C,D,

26.0 ± 0.5 265 ± 5 Relief valve (RV2)
hoist-up E, F,G

A,B,C,D, Port relief valve (PR5)

Boom lowering 3.9 – 4.4 40 - 45
E, F,G
Hydraulic pilot
control valve A,B,C,D, Port relief valve (PR3)
Boom extending 18.6 ± 0.5 190 ± 5
E, F,G

A,B,C,D, Port relief valve (PR4)

Boom retracting 20.6 ± 0.5 210 ± 5
E, F,G

Power tilt jib raising A,D 22.8 ± 0.5 232 ± 5 Port relief valve (PR7)

Power tilt jib lowering A,D 6.4 ± 0.5 65 ± 5 Port relief valve (PR6)

20.6 –
Power supply A circuit (option) B 210 - 215 Port relief valve (PR7)
21.1

20.6 –
Power supply B circuit (option) B 210 - 215 Port relief valve (PR6)
21.1

No3 winch main circuit B 27.5 ± 0.5 280 ± 5 Relief valve (RV8)
Hydraulic pilot B
control valve No3 winch hoist-up 17.2 ± 0.5 175 ± 5 Port relief valve (PR10)

No3 winch hoist-down B 8.8 ± 0.5 90 ± 5 Port relief valve (PR11)

A,B,C,D,
Outrigger,Suspension,Streering 20.6 ± 0.5 210 ± 5 Relief valve (RV3)
Solenoid control E, F,G
valve
A,B,C,D,
Pilot for Suspension, Streering 3.4 ± 0.5 35 ± 5 Reducing valve (RDV2)
E, F,G

1 WY02-0240
Y-1 Y-1
Adjusting Pressures

Spec. Setting pressures

Item Remarks
Symbol MPa kgf/cm
2

Relief valve (RV4) :

20.6 ± 0.5 210 ± 5
swing main circuit

Over load relief valve

Hydraulic pilot Swing operation A,B,C,D, 22.6 –
230 - 235 (RA ,RB) at 1 – 2
control valve E, F,G 23.0
L/min

Relief valve (RC) :

1.3 ± 0.1 13 ± 1 for swing free (low
pressure)

A,B,C,D, Pressure adjusting

Solenoid control Pilot circuit (low pressure) ≧ 2.5 ≧ 25
E, F,G valve A
valve
A,B,C,D,
Pilot circuit (high pressure) ≦ 3.9 ≦ 40 Reducing valve (RDV1)
E, F,G
(Swing brake,
Accumurator Relief valve (RV12)
circuit pressure Quick turn jib (extention) B,C,E,F 5.9 - 6.4 60 - 65
at 30 L/min
regulator,
Jib xtension, on load 11.8 - 13.2 120 - 135
Accumulator A,B,C,D,
Pilot vent ) Unload valve (UN)
circuit E, F,G
unload 15.5 ± 0.5 158 ± 5

Pliority valve A,B,C,D,

Steering circuit 17.2 ± 1.0 175 ± 10 Relief valve (RV5)
E, F,G

A,B,C,D,E 27.5 –
Power supply main circuit 280 - 285 Relief valve (RV6,RV7)
27.9
Solenoid control 20.6 – Port relief valve
Power supply A circuit A,B,C,D,E 210 - 215
valve 21.1 (RV8,RV10)

A,B,C,D,E 20.6 – Port relief valve

Power supply B circuit 210 - 215
21.1 (RV9,RV11)

27.5 – Over-load relief valve

280 - 285
A,B,C,D, 27.9 at 5 L/min
Main winch, Aux.winch
E, F,G
Pilot pressure at
2.4 24.4
Counter balance cracking
valve
27.5 – Over-load relief valve
280 - 285
27.9
No3 winch B
Pilot pressure at
2.0 ± 0.2 20 ± 2
cracking

Accumulator A,B,C,D,
Low pressure warning ≦ 10.3 ≦ 105 AML P-ROM setting
(for Winch) E, F,G

A,B,C,D,
N2 gas charging pressure 7.8 ± 0.3 80 ± 3 at 20°C ( 68°F )
E, F,G

2 WY02-0240
Y-1 Y-1
Adjusting Pressures

Setting pressures
Spec.
Item Remarks
Symbol
2
MPa kgf/cm
Accumulator A,B,C,D,
(for Suspension) N2 gas charging pressure E, F,G
4.9 ± 0.3 50 ± 3 at 20°C ( 68°F )

PS1,PS2,PS3,PS4,PS
5,
A,B,C,D,
Pressure switch for operation detection 0.5 ± 0.05 5 ± 0.5 PS6,PS7,PS8,PS9,PS
E, F,G
10
: Operating pressure

Pressure switch for winch barke pressure A,B,C,D, PS13,PS14

3.4 35
detection E, F,G : Operating pressure

Pressure switch for winch clutch pressure A,B,C,D, PS11,PS12

7.8 80
detection E, F,G : Operating pressure

2. Adjusting Temperatures (Hydraulic Oil )

Spec. Temperatures
Item Remarks
Symbol
°C °F

ON 50 ± 2 122 ± 36 TS1:ON

for Indicating lamp OFF A,B,C,D, 45 ± 2 113 ± 36 TS1:OFF

Thermostat
of hydraulic oil E, F,G
ON 85 ± 2 185 ± 36 TS2:ON

OFF 80 ± 2 176 ± 36 TS2:OFF

3 WY02-0240
Y-1 . Y-1 .
Adjusting Pressures

3. Adjusting Pressures (Air Pressures)

Setting pressure
Valve Remarks
2
kPa kgf/cm

On-load 745 ± 20 7.6 ± 0.2

Pressure regulator
Unload 834 ± 20 8.5 ± 0.2

Cracking pressure 853 8.7

Safety valve
Full-flow pressure 951 ± 20 9.7 ± 0.2

Pressure switch Operating pressure 19.6 - 49 0.2 - 0.5 Stoplamp : PS1,PS2

For anti nose dive PS3

Pressure switch 372 ± 20 3.8 ± 0.2
For parking brake PS4

Low pressure Turn-on pressure 491 - 550 5.0 - 5.6

Pressure warning : PS5
indicator
Turn-off pressure 491 - 599 5.0 - 6.1

For rear service Confirm air tank pressure on

549 ± 29 5.5 ± 0.3
Reducing valve brake the superstructure

For auxiliary brake 441 ± 29 4.5 ± 0.3

4. Adjusting Pressures (Torque Converter/Transmission)

Engine revolutions
-1 -1
600 min 2800 min
Circuit
Setting pressure Remarks
2 2
MPa kgf/cm MPa kgf/cm

Outlet ≧ 0.04 ≧ 0.4 ≧ 0.4 ≧ 4.0

Torque Lockup ≧ 1.3 ≧ 13 ≧ 1.3 ≧ 13

Converter clutch

PTO clutch ≧ 1.2 ≧ 12 2.1 – 2.4 21.5 - 24

Clutch ≧ 1.2 ≧ 12 2.1 – 2.3 21 – 23.5

Transmission
Lubricating ≧ 0.01 ≧ 0.1 0.2 ± 0.03 2 ± 0.3

4 WY02-0240
Z-1. Z-1. Z-1.
Hydraulic Circuit

344-012-40000 △
3

1 WZ01-0940 1
Z-2 Z-2 Z-2
Hydraulic Circuit

344-012-50000 △
3

2 WZ01-0950 2
Z-2. Z-2. Z-2.
Hydraulic Circuit

344-012-50001 △
1

3 WZ01-0950 3
Z-3. Z-3. Z-3.
Hydraulic Circuit

344-013-20000 △
3

4 WZ01-0960 4
Z-4 Z-4 Z-4
Hydraulic Circuit

344-013-30000 △
3

5 WZ01-0970 5
Z-4. Z-4.
Hydraulic Circuit

344-013-30000 △
4

6 WZ01-0970
Z-5. Z-5. Z-5.
Electric Circuit (AML, Crane)

7 WZ03-1530 344-114-50000 △
1 7
Z-6. Z-6. Z-6.
Electric Circuit (Carrier)

8 WZ03-1550 347-506-30000 △
2 8
Z-7 Z-7 Z-7
Electric Circuit (Air Conditioner)

9 WZ03-1560 9
Z-7. Z-7. Z-7.
Electric Circuit (Air Conditioner)

363-204-10030 △
0

10 WZ03-1560 10
Z-8. Z-8. Z-8.
Electric Circuit (View System)

343-810-65100 △
0

11 WZ03-1570 11
Z-9. Z-9. Z-9.
Torque Converter Circuit

347-406-40000 △
0

12 WZ05-0190 12
Z -1 0 . Z-10. Z -1 0 .
Brake Circuit (Pneumatic Circuit)

347-406-50000 △
0

13 WZ06-0220 13
Z -1 1 Z-11 Z-11
Electric Parts Location Diagram

14 WZ02-1010 14
Z -1 1 . Z-11. Z -1 1 .
Electric Parts Location Diagram

15 WZ02-1010 15
Head Office Ko-34,Sinden-cho, Takamatsu, Japan

Overseas Service Dept.

Tadano Ryogoku Bldg.
4-12, Kamezawa 2-chome,
Sumida-ku,
Tokyo, Japan
Tel. 81 (3) 3621-7765
Tel fax 81 (3) 3621-7785

History of revision
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