Rewasi TC Letier Mobile Cranes ‘The most basic type-of crane consists ofa steel truss oF telescopic boom mounted on a mobile platform, which could be a rail, wheeled, or even an acat truck. The boom is hinged atthe bottom and can be either raised or lowered by cables or hydraulic cylinders. Telescopic Crane This type of crane offers a boom that consists ofa number of tubes fitted one inside of the other, A hydraulic machanism extends or retracts the tubes to increase or decrense the length of the boom "=A ANSE Eb Tomer Ss DESK Naw Oly, Cals Papp RO, Bens=0") Eto, Heol Cara 91733 rar: (2 Lindy a paeomppicom Webite: mwmeappicars@ PETROJET Tower Crane hhe tower erane is a madern form of'a balance crane. When fixed to the ground, tower cranes will often give the best combination of height and lifting capacity and are ulso used when constructing tall buildings Truck Mounted Crane Cranes mounted on 2 rubber tire truck will provide great mobility. Outriggers that extend vertically or horizontally are used to level and stabilize the crane during hoisting. TAP Amal PLE Si Dare. Nasr Cig Case, Fag 1.0, tos: 139 ELHoerya, Helipplin ara, Y739 wa: ryaeta)-ryuarat + Main Pasel:TWir eesti (25 Lines) Fails =eaienpeicom | Webi: pyenppicemarts =a otez ® IK Letter: PETROJET Rough Terrain Crane ‘A crane that is mounted on an undercarriage with four rubber tires, designed for operations off road. The outriggers extend vertically and horizontally ta level and stabilize the crane when hoisting. These types of cranes are single engine machines where the came engine is used for powering the undercarriage as it is for powering the crane. In these types of cranes, the engine is normally mounted in the undercarriage rather than jin the upper portion. Loader Crane ‘A loader crane is hydrautically powered articulated arm fitted to w trailer, used to load equipment onto a trailer, ‘The numerous sections can be folded into a small space when the crane isn’t in use. (7 Aimed Ener 1 Dist Naor Gi Ca, Ege O:Bx "211 Ebtlrrpn,Hellopalls aie, $709 Fe: views reer ‘Minin Panels to30 = rvsttes(2+= Lins) Esa: galitenpicam Wiehe: wwe ppc[e3) PETROJET Overhead Crane Also referred to-as a suspended crane, this type is normally used in a factory, with some of them being able to lift very heavy loads, The hoist is set on a tralley which will move in one direction along one or two beams, which move at angles to that direction along elevated or ground Ievel tracks, often mounted along the side ofan assembly arca, Inthe excavation world, cranes are used Lo move equipment or machinery. Cranes can quickly and easily move machinery into trenches or down steep hills, ar even pipe. There are many types of eranes available, serving everything ftom excavation to road werk. {TAS Ate ER Zamae Sek Da Naar OC FE am: gmtarenpgcom eleite: wrmeenppcomPETROJET TK Letter ‘Cranes are also beneficial to building bridges or construction. Por many years, cranes have proven to be an asset 1p the industry of construction and excavating, Crane operators make really good moncy, no matter ‘what type of crane they are operating. ‘This article was submitted by Er. Vikrant Lattice Boom Crawler {T=AT Abed EE Zomor St Ah Diriee Nae CCA FEE 5) Pana: prsticenp can ‘Website: wane anepicmVAS Ahan Bae Sy a Diar Naw Gi Cem FSD 1. Bax: 18) ELHoeepa, Hep Cal. $478 ac: rieeay wurst Mase Prechs twat = tyethen (e+ — ans) Eons empoLooe iste wincespptconSs PETROJET A Alm BE-Tovene 8 alk Diseet Nas Ct Cale Faye RO, Wn: t275 18 Meriva Metiop Caizy 195 Fans titan -rvesrar ‘Main Panel: ryort ss fwety2 2+ ~ Lines) mail: pmadlaeappcoRawat —_IK Lener = + Hitches and Safe working Load SWL Limits Types of Hitches Vertical Basket Types of Hitches Every lift uses ) of ¥ Basic Hitches shown above — Vertical, Choker and Basket. Detail about various sling configurations using them is as under. sr Ct Cae Et Fags ucts engcrus sai: emalt@enpplcom Wensite: wmv.anppicortroe ‘ote: & (Comat PETROJET HC Letter Single Vertical Hitch Single Vertical Hitch Bridle Hitch 2-Leg Bridal teh 2=Leg Bridal Hite Symmetrical Gbjests Non-symmetrical Objects 3-Lag Bridal Hitch Preven Bridle Hitch T°A" Anticd EaFomer Wh Dries Nar ip, Cres Hee RO, Ben 1601 ELAM, Hebopln, Coir Ran: vert -teuanat Die ants 1ST, HSIN (2 Lines) E-l:malec= Rawsbi PETROJET IK Letter Single Basket Hitch a Single Basket Hitch Note: The capacity of basket hitches is affected by their sling angles, ‘The single basket hitch is used to support a load by attaching one end of the sling to the hook, then passing the other end under the load and attaching it to the hook. One shall ensure that the load does nat slide along the sling during lifting. Double Basket Hitch Topreventslippage. keep angle 60° or more Change of contour Double Basket Hitch 60° or more ave © Aimed camer Sar beric. Nai, Coir, pt ap Car, srs} Fan wastar roeerar sP-(-—Ldoes) F-mai gmallengpkcomPETROJET IK Letter ‘The double basket hitch consists of two basket hitehes passed under the load. They must be placed under the load so that its balanced, The lags of the hitches must be kept far enough apart to provide balance but not so far apart that low angles are created and the legs pull in towards the centre. The angle between the load and the sling should be approximately 1+* or greater to avoid slippage. On smooth surfaces, both sides of the hitch should be snubbed against a change of contour to prevent the sling from slipping as load is applied. Otherwise usc a double wrap basket hitch, Double Wrap Basket Hitch Pair of Double Wrap BacketHitch The double wrap basket hiteh is a basket hitch wrapped completely around the load and compressing it rather than merely supporting it, as dane by the ordinary basket hiteh. The double wrap basket hitch can be used in pairs like the double basket hitch. This arrangement is used for handling loose material, pipes, rods, ora smooth cylindrical load because the sling is in full T° contact With the load and tends ta draw it together. VAT Anmed FET ak DR Noor G5 Cara FEE Meg: 121) FE itniy, Hepa Csny 9e0 Pall pela asa Pac TveTies a t7st9e (+= Lie) Eel: desonicom Wiensies wanceapyieiteE 4 &. Shon » PETROJET 3K Letter Single Choker Hitch Single Choker Hitch ‘The single choker hitch forms 2 noose in the rope. It does not provide full T\~-* contact with the Toad. It should not be used to lift loads difficult to balance or loosely bundied. ‘The hitch reduces lifting capacity of a sling as this method of rigging affects the ability of the wire rope components toadjust during the lift, places ungular loading on the body of the sling and creatcs a small diameter bend in the sling al the choke point. ‘ion omar ah DSH, Nase CI Clr Haye i ocrya, etapa Cai, mPanel: Tystn-- = TYE: (4= Like) ai gmaioappLeom (Webaie:wrcenpon ea reiEnmppi 4 aes @Z/Oz) TK Letter Doubled Choker ‘The single choker hitch can be doubled up to provide twice the capacity or to lun a load as shown below (Doubling a single choker hitch is not the same as using a double choker hitch.) PETROJET Right Method Wrong Method Doubled Choker Tuming of Loadby Doubled Choker Double Choker Hitch Double Choker Hitches ‘The double choker hiteh consists of two sling chokers attached to the load and spread to provide load stability. lias oars am a Na FE 17 Elerba tetmpt Manan =ervets reese 2a: gatiewppcm We: pence Fan: rreetay-rtueat =Granans, & Enppi 3) @zZ|@1z) Comses can] PETROJET 4 Double Wrap ChokerHitch Double wrap choker hitch is formed by wrapping the sling completely around the load and hooking it into the vertical part of the sling. This hitch is in full "-* contact with the load and tends to draw it tightly together. It can be used either single on short, easily balanced loads or in pairs on longer loads. Endless Slings or Grommet Slings “Tw Enateze Sunge in Dele Basket Configuration ‘One Enates Sing in Deuble Bask et Configuration Basket Endless Sling or Grommet Sling Hitches id Eom Ss DRS, Nine Gy CH FR 2 Hoel Cis, > Fans rans -rveerat (2. Lines) Ei wmaitempptcom WeheswmnnpiomtE:nppi 2 BB ex Ge a Llonsas vay] a Mc Letter Endless lings are used forall three types of basic hitches ae shown above, They are made from ‘wire ropes, chains and synthetic materials. They arc flexible but tend to wear faster than other slings because normally they are not fitted with fittings and deforms when bent over hooks. ‘Slag Anale in any type of sling is affected by the angle of the sling leg. Any angle other than vertical (sling angle = *-*) at which the sting is rizged, increases the loading (tension) on the sling. — ‘Due to this, sling’s working load limit reduces. As the angle decreases the stress imposed on the leg of a sling increases. This angle, whieh is measured between a horizontal line and the sling ley or body. is called sling angle or horizontal angle as shown below. - LA\ A ‘Vertical Lit Hosiconeal Angle = 30+ ee Horizontal Angle ‘Sling Angle —Horizontal Angle e Sling’s working load limit (WILL) can be calculated by applying trigonometrical function (for stress calculation) as under. 5 Sling's working load limit = Sling’s vertical capacity x sine of horizontal angle. For easy of understanding and ‘day-to-day” practical calculation above equation can be written:as under. Sling’s Working Capacity ~ Factor s Sling's Rated Capacity ‘Where Factor shall be taken based on sling angle from following table. - Y=AT Aid LTS, hk Dit Ben: te") E-Hara ep in amet: oer Lines) E-mail: enppicomAs sling stresses increase tremendously with arigles smaller than £°°, itis recommended not to use sling angle less than T+°, Low sling angles alsa ereate large horizantal compressive frees in the a % e + % x x Sb AONE g se 0 oe NM STRENGTH EFFICIENCY OF WIRE ROPE WHEN BENT GVER PINS OR SHEAVES OF VARIOUS SIZES Based on above graph, i the shackle or object has * times the diameter of a wire rope sling (Did *) the basket sling capacity must be reduced by T* % as shown below. SA Aid Hama Am DRG, Nasr ry FQ 7 Hosta, Hepat, Cag, 0 Pcs rrneeay-rveerar Main Pauls wworse-- wore (6-~ Line) ils melenpycom iebite: woeeanptcaenSes lz) PETROJET ——K Letter a A UR 4 oa ° Normal Normal Shackle Wide Body ‘Wide Body Shackle Did=2 Shackle.Did=5 Shackle Examples — Small O/d Ratios ‘To increase did ratio and sling capacity, use wide body shackle. If Did ratio is ° afler using wide body shackle, sling capacity shall be reduced by about Y + %. Ad El Zamar Se es Ditric, Nise Gis, Cr, Fat 10. ten :72") Ehoriya. Hlelpolls Cairo, Main Panel: wot). —trst82 (25 Linea E-mail: emaRenppisc | Wiis eercmnpionsGrusaaie Cradle Sling Ling col, cee! erin, eta Basket Hitch SWL=1.txWLL of ing Protect Rage fiom sharp comers Cradle Slings Lining bollors and packaging eases, ete Double Basket Hitch SWL =.) xWLLef sing. Halshing Slings ‘Method using 2 single sling in place af an endless sling where a ‘bight is required. A stirup fitted lemporadiy inthe bight will minimise damage to the sling. | Bouble and Ghoked. Swi = 1.3 c WL of sin Double Wrap Slings Note how the double wrap drips the lead and helps to prevent itfrom slipping sidenays ‘out ofthe slings, Qoubie Wrap Basket Hil SWL= 13 x WL of ain ‘Combination Slings “Timber steel sheets and packing casas, ate. Reeving Slings Lutng lubes, bars and reds, ste Double Choke Hitch SW am Uclipll Cale, 9735 Fe & Emppi ; Pp RSs }@ 2/Oy) PETROJET r ~ =width (inches) 1 2 3 4 5 6 Rigger’s Capacity Card 1,000 2,000 3,000 4,000 5,000 6,000 45Deg. | 30Deg. Basket | Basket | "750 1,500 | 4,000 | 2200 | 6.000 3,000 | 8,000 3,700. | 10,000 4,500 | 12,000 Allangias chown are measured irom the boviconleames Determining Sling Loading STEPS: 1, Determine sling angle 2. Select corresponding Load Angle Factor 3. Multiply weight of the load by Load Angle Factor to get total load on sling legs. 4, Divide total load by number of sling legs, 1.Slingangle= 60° 2. Load Angle Factor= 1.155 3. 6,500 X 1.155 = 7,508 4,7,508+2= 3,754 pounds per sling leg Sling Angle (degrees) FactorFastening Erin Full thread | allo) *& ia T Sap ee igging Rating Based on Breaking Strength ee rae How Components Fail ay LJ Fitting y tok able )4— Broken wires com Capacity I cet marking elo cope Melted Pitch—+> oye qa I Kinking " Ga Me 1 Bont Qs j_ Rigg Sey & seer Taste !- Rigging Types 4 bine Slings epee! _ Wire St ester ae Arama wire Rape Synthetic Rope ... =Ae! & Rigging Types Hardware \ Shackles Eye Bolts O eo tr fore Turnbuckies Master Links = Blocks (DRigging Types Hitches Basic Hitches Vertical VerticalAa $|_ yy OK WIRE ROPE a Basic Components wire rope ae ew nter wir SE strand) “<& oot iN OD Straxe| ——2)3'| @ wire —si 7 @ cre 7" RBIWIRE ROPE Classification Bess Outer Wires per Max. number " Classification Strands Strand Outer Wires 6 x7 6 3-14 9 7 7x19 ce 15-26 7x36 z 27-49 8x7 8 3-14 8x19 8 15-26 8x36 8 27-49 Rotation Resistant Ropes 8x19 15-26 12 19%7 6-9 tS 19x19 15-26 iy 35 x7 69 Ey 35x19 15-26 a3 RB2-WIRE ROPE Measurement Right Wrong Across Crowns _ Across Flat Areas RB16 MecWIRE ROPE Clips Never saddle a dead horse edie live line Pe Peso5S dead end 7 ailesnsy cS) - RB2C-WIRE ROPE Wedge Sockets extra piece loop back of rope method method SSSSSSSN. SSS << < SS — Geico ees X cA IES extended wedge method = SSSSSSSSS SS SS,‘e Hardware Application 30" ae included angle ~” When the included angle is greater than 90° use a shackle to attach the sling legs to the hook. RB oS. enna eeHook Inspection Hooks must be removed from service when any of the following conditions exist: 15% maximum 7 throat opening 10% Maximum Allowable Wear {Twist + Cracks, nicks or gouges. Twist exceeding 10° from plane of unbent hook. + Latch engagement, damage or malfunction. + Throat opening exceeding 15%, + Wear exceeding 10% of original dimension. * Damage from heat. + Unauthorized repairs. pees GenelecShackle Application Shackle spread and sling eyes can be f damaged. Pin should be |. tight, not backed ‘||| to take up the space off. (| |) between the shackle ‘Qe’ and hook. LeeShackle Application RB 100 Pena n aeShackle Application Never replace a shackle pin with a bolt. The strength of an ordinary bolt is much less than that of a shackle pin. RB 102 BeeHardware * Shackles ¢ Inspection & Absence of capacity or - identifying marks 4 Bent or distorted pin and/or body & Nicks, gouges or cracks A Heat or chemical damage & Body spread & Reduction in diameter of } . ispread } pin and/or body greater y 1?! than 10% : t shoulder flush RB 103 Ce eeEye Bolt Installation pe — Angular loading must be in the plang of the eye. a eee — as —- — o ‘ 4 aca wo 1 ai I RB10C Plane of the eyeLoad Softeners GErrincnine aes steel pipe wood block j Ss, ‘When using softeners with wire rope slings ina chekerhiteh, the contact surface should beat least six rope diameters. REi3sSling Hitches Vertical Vertical Choker 9 Basket 0 RB 39 Eee oesLoad On Each Sling Leg Sling Angles 4000 bs a a % g 1000 tos} eo 80 Tr BOT ao Horizontal Sling Angle 2 1 RB 4S1. Determine sling angles. (45°) 2. Select corresponding Load Angle Factor. (1.414) 3. Multiply load weight by Load Angle Factor to get total load on sling legs. (2000 Ibs x 1.444 = 2828) 4. Divide total load by the number of sling legs. (2828 Ibs + 2 = 1414 Ibs per sling leg) 5, Select slings from the single vertical leg column within the sling capacity table.Determining Sling Capacity 6 x 19 and 6 x 37- EIPS- Rated Capacity in Pounds _ 1LEG BASKET AND 2 LEG BRIDLE Vertical Rope Vertical += Choker ear. 30 Diameter or2-Leg degree degree degree aa 6 Ul AAA 2800 2200 5800 5000 4000 3800 2800 7300 ©6800-5400 V2 5000 3800 10200 3800 7200 5000 eiié e400 4800 42800 11000 9000 4400 5/8 7800 5800 15600 13600 11000 7g00 RB 50. 00 Crane n'stitute of America, Inc-Calcula ng Sling Loading - ~~ Using a Tables When table capacities are Ei ‘ in tons, convert load weight to tons: 6000 Ibs + 2000 ths = 3.0 tons arr Steps: 1. Determine sling angles. (50°) 2. Go to 2-leg bridle capacity column at 50° 3. Select 2-leg bridle with capacity equal to or greater than load to be lifted. (% inch rope diameter at 3.6 tons) | | 6 x 19 and 6 x 37- EIPS - Rated Capacity in Pounds ; 1 LEG BASKET AND 2 LEG BRIDLE BE Rope Vertical ©=«- Choker Veta @ =) 30 E | viamotor eae degree pyre 4 4 Ug 1 | 33 2800 ©2200 5800 2800 7 3300 2800 7600. 3800 @ 5000 «3800 10200 5000 6400 4800 12800 8400 58 7800 5800 15609 13600 11000 7999 RB50 Sian eucemnThe person responsible shall: 4 Contact the utility company. a Conduct an on-site planning meeting. i” Arrange for insulated barriers to be installed. A Have power lines re-routed. RBI23Working Near Power Lines 10 ft. (3.05m) over 50 to 200 kV 15 ft. (460m) over 200 to 350 kV 20 ft. (6.10m) over 350 to 500 kV 254t (7.62m) over 500 to 700 kV 35 ft. (10.67m) over 750 to1000 kV 45 t. (13.72m) RBI29 EeeNominal Shackle Size finches} Neminel Working Load Lirrat épeuindis) Shackle ‘Sizo Ginces) Nominal size (liches) 20 Deg. | 60 Dog feouncs) | (eounds) | 400 | 75 660 [7210 fooo"| 400 1840 |) 850] 2940/1410 4340 | 2230 e000 | 2960 7880 | 3850 | t2600%| ¢200 18260 | S010 | 30-Dog. | 0 Dog. {pounds) | {pounds} NR NA NR | NR 220 180 520 440 Boo 740 1310 | 1140 1910 1630 2630 | 2320 4125 3690 6040 | 5460pps Rigger’s Capacity Card Norealbasts! BASKET AND 2LEG erie orBLeg 60 Bees Degree a Ul A As finches} as ae 5200 5000 TAG 7800 800 Stoo Te 10200) 8800 7200 ont 12800 74000 9000 sis i 15609 13600 11000 i | S009 { | ae 22000 19400 15800 | | 6400 78 30000 26000 22000) i 49000 34000 28000 a8 48000; 42000 34000 14 60000 52000 22000 188 72000 62000 50000: 11k 84000 7.4000 60000 158 98000 24000 79000 134 414000 gso0o | socco | | Ratanseproneennaiatnmenecsd on Dis ats of sg expacdae bases on pn carta no egec Tan aturl oye wid crlese than the nominal sling ier. Hinting ojos lee Tan 30, cagtaga shal co be ue Ee eiedeGWARAAG AUTHOR BxoUe xu I) SAFETY TRAINING MANUAL, yur o8 HAND OB=RATED “MING ro PLL AND ENS OFF RE ROPE axa manta MOVES OVER ve woroNs 0 oTER equiraeT CREATER oISTANGE + Torase.c! wwe AOR AND ALON A LOAD CURIIGRIESINS 2a1SE ORALIOH HEAVY ORIEC ilgeton BLOCK ALORD COMNESTS HOG TO SUNG GFE conmigeTs Sune TO SEGM occ rervention Department Hovkinanas Amati onoue RIGGER i SAFETY TRAINING MANUAL row. Ractanale or Sa cylinder (Solid) runt. Rectangular Plate sence Pit frome tar Pate foeBURT TR womaniao aeons Pe iene maceR i SAFETY fPOINING MANUAL ; SINGLE BASKET HITCH sousez0 CHOKES umTEH (2OR TURMRE Load) pam oF BouELS RAP SKE HTB 0 prascet siDTW RBETstonaininen avo cove: RIGGER I SAFETY TRAINING MANUAL Qe RIGGING EOUIPMENE ‘onmauGrte | = sngeTuenoTH aFRSrE i ; aa \Gghig sheer? TRAMINESQUY! oer Preventom Departemt +°Diam. Sling (SWL=8 Ton) 2... 1S IT SAFE ? _..' SLING SIZE ADEQUATE ? : Fraw Boy Dinar CONCLUSION; Since the tension was found to be greniee than the sling capacity, te given hitch and Ipading arrangement ie UNSAFE! place the with bigger size. SLING TENSION, SUING TENSION, ANGLES ‘SLING TENSION EVALUATION 4. By sling's height te lengtt tio (requires field measurement) TENSION = Load /No. of Sing Legs, tHIL) ‘2 By known veitieal angie of loading ($) ‘Load No. of Sling Leas ene TENSION =WEE Ores Momamana memento aes SRR nL Temi epasnen RIGGER lll SAFETY TRAINING MANUAL Mohammed Al-Mejil Group — 3Q June 1999. SLING TENSION EVALUAT TON - Art You - Riggers, Rigging Supervisors / Foremea, cwware of this technical rigging aspect? 4" Sling ‘Test Your Skill: SW =8 tons Question = pigtecdes othe sling -loading configuration acceptable? Whet must be the safe sting’s size? tensioas occur and Rew their magnitude ‘sling lng defermined first, 2 proper rigging job ean be helpful ia aging calevlatons fotally require technical awarcasr on how sling af or catcnlatel. Without leaving the tension oa easM be assested. Long experience ix fed oa, An accurate evaluation vsing basic ‘Bath situations can be queatif tyatuation or required sift ste of sling cana foeh given situations but cxnoot s=fey be el tuast Be made. How then, can a Sling Tension be deteratined? Quickly, in 2 ways? p-By known vertieal angle of losdiag (#) 1. By Sling's height to length ratio” (requires field messurement) Ge ing Lees ‘Tension = Load (No, of Sling Less cos @ ‘Tension = Load No. of CHIL) #2 ane you wil nd that Fi, Ain tataly not aceptableas the tension OE iderably the sing’s risa! (qapolfed load) oa the sling fg, will be found to be $5 f003 seceding const ae ea nf. B role a miss of 18° @ ing oasiferog 0 TY fsetor oF 20% into the a nygted 434 ton [8486.6 Ib. ] kent Corer on the sing Ee, ( Haw ng Sneed 2° correlated with the Sogles of landing and! heir effects, willbe sows oa fhe mest S36) ole issves)- Lore Prevention =————————————— beet Domwmamy, SEUKSA. TL: (8) MELE 225 Far: 2) APG “Tey to apply Rlzzing Ea Issue No. 002-95itr “ronuuneras avenaiit exer : RIGGER II SAFETY TRAINING MANUAL, DETERMINING SLING SIZE BY 1 RULE OF THUMB FORMULA = From : swe Swi - Gan be the calculated tensfon oF Given load to be carricd py the BSividual sting witn an added 20% Safety factor. Expressed in tons. Constant it La b Plameter In Inches Radical sign of squarerost j 128 42 30 125 58 1628 B75 ya 75 5 78 3 BAGG EIGOING CALCULATIONS DETERMINING WIRE ROPE SLING CAPACITY BY RULE OF THUMBS FORMULA = 4 Roo Dx D*x & 7 = > ale * i SWL = Safe Werking Load or sling capacity in = TONS } D = Diameter of wire 7 rope sling in inches Censtant iSLING LOADING Lhe eae THE TENSION ON SLING TO THE LOAD AS WELL ran To RE LIFTED. LEG DEPENDS UPON ITS ANGLE AS UPON THE WEIGHT OF THEeet ort nee SAFETY TRAINING SAPELY TRAINING SLING TENSION. ANGLES & THEIR EFFECTS MULTI LEG SLINGS sling is used with the sling legs at an he individual sling legs will increase as greater. - When a multi leg anale, the joad in fi the angle beiween the legs becomes: (O) ©) fe po X / \ / ott ye SM 5 : / \ \PERSONAL AND WORK GANETX ERAGTICES PERSONAL PROTECTIVE EQUIPMENT (PPE) (WORN BY RIGGER ward tat = --___— Safety Gasses ———~, safety Belt ——e ae Faecane ee : | ReRSONAL AND WORK SA°ETY ERAGTICHS SAFE MANUAL LIFTING spr manag ne nat a — ~ ear sires areas equi nome ete ID = an tas Gaara aoe meen : iScteacs pornos cope tay aco abe S - ater" (t 22 ely ore Ee area = = tenant eafeit Bet | igiy rewernseng ———— a te: « 5: RIOGING SAFETY TRAINING PERSOWAT AND WORE SAEETY FRACTIONS ; Hold Hooks: fmt a the back the snark mn aaah 2 a Pe | eer Don't Carry (© Lh Tools tnsica ~ Maintais Good Houseseening Dawt Daydream Maintain Presence ge | of MIND. #ae & practical jokes can lead to TP aaa i : 5 Do not use ie ae {{ defective ¢ & E Tools, z 5 } Y Do not use damaged electric cords. Dvly one person must give signal. “ RISEN SAFETY TRANG [RERSOAL AND WORK SAFETY ERACTICES peusowAl aND WORE SAPETE PRACTICES apolar setae : of your body — Keep an eye out from under on the load. the load. 4 Keep load low & slow. ry| are RIGGER li SAFETY TRAINING MANUAL figdons sarory Tans BERSOWAL AND WORK SaPBIY PRACTICUS pRRSONAL, AND WORK SAFETY PRACTICES {RISEN SAreTY TRAINING when visibility Is Poor... | 45 LETING | NO crane wort ! 7 Never stand under fa load Never ride ihe load Position i Full view, to the operator jo control Seeetaps the load, ae - | 4 aia 16RIGGER Il! SAFETY TRAINING MANUAL ey ecdint Sacre TRANS 2 stig SARETY TRAINING 4 PERSOWAL AND WORK SAFETY PRACTICES PERSONAL AND WORE SAFETY PRACTICES 5 Barricade areds in which person could be trapped or crushed Keep away Pay attention to the from he revaiving rope between load weile tfe hoist block and - slings are boom tip, while raising bein the load. pulled out. Prevent two-blacking | 9 scan pong ageerereanms pipe SAFETY TRANS PERSONAL AND WORK SAFETY PRACTICES “PERSONAL AND WORK GAESTE PRACTICES Christmas tree lift is NEVER allowed Lift the load one at a time! pay attention To The boom sections i a they should be Rept EOWA unequal boom tse cov sections gve NO. in fastering @ structural stability. rope, 8BWENETER wos itione stein eee OF eisai ete RIGGER II SAFETY TRAINING 01 Spa rece grea ens PERSONAL AND WORK SAFETY PRACTICES EERSQNAL AKD WORK SAELTY PRACTICES Wrong | a is produced Sy Wrong! dn a rigid object being foisted with a 4-leg bride fitch es 3-leg fitch), it is possible for the total weight fo be taken by ovly 2 legs while the other legs only serve to balance. the load. Jgeggeyeeec Ns sgrey manne : TORSONAL aND WORK SAFHIY PRACTICRS 60? Lifting Angle Do not run choker thru eye bolts. Lifting Angies (In between legs) 60° ~ Safest (most recommended) 45° — Mivimun 9g? — Maximum fs ; ) : . IE Lis greater than 5, } Never wrap rope then sling angle is DK n 7 around a fooRAGHATRLAD at - ri ties aishs avttcine Gao: RP ew vei i RIGGER II SAFETY TRAINING MANUAL soon sarary ans Never take chances, Kriow and. observe “a Absolute Limit All sharp corners of Approach | should be covered by pads or softener: Do wot lel rope run over pin cdg SARETE TRAM SS PERSONAL AND WORK SAFETY TRACTICES 9 ere £ A wrong | Do not force the choked eye down dase to ihe load csecandd rypdtoct nena EeLssaamaR NARA Es 28Boom = geprea sia SE LATTICE BO’ ottom Pins 7ER-MOUNTED HYDRAULIC ‘COPING BOOM CRANE__*S Roar ie > GtSURES IS movianmno semen ceo I SAFETY TRAINING MANUAL paatis: SAFETY TRANS 2 OP ORANES & TEED BARES STIPICATION oF BOOM AND JIB HEAVY LIFT CRANE (Trailing Gounterweight) ROSIG SAFE TRAINS a ToenICAiON OF TPE OF GRANGE EEROS PARTE Ss. ui JIB CRANE HEAVY LIFT C! RAN! (Extended Heavy Lift System) HEAVY LIFT CRANE, Jacking Push Up)RING OF TURNBUCKLE END FITTINGS (cama | End Fittings must be secured "TURNBUCKLE INSPECTION AREAS Fitting, ‘Gheck for nsea damage & bert rads TUANBUCKLES — Weldless Con: — Forged Alloy Steel of Jaw End ruction, Having a ‘darnage & vent rods Me 24 Stock | Fittings, Eye End| Hook End gs and Stub] Fitting {inches) | End Fittings (Lbs) (Lbs) 500 400 00 700 1,200 1,000 2,200 600 3,500 2,250 5,200 3,000 7,200 4.000 10,000 5,000 5,000 7,500 54ONIGED ALLO Be SAFETY PAG = opening | orcren | i Pounce) 300 | saa Teo | a= "3500 baa SWIVELS (ALL TYPES) ‘oitees Concirucion — Forges alloy Sine! | tae Sate Wenig ‘Sock Giarsier inches | “Toad (Pevndat 0 1350 2360 FORGED ALGy STEEL (EAPETY FAGTOR = 5) b.. 6d Yeseum rest Opeing | cate Werning tase ‘inches (Poupes) Fy so 220 1 10 2000 iy ‘000 4300 S000 5500 Som 3e00 1 ee (pha sHSRBRRBESE Msumien Sate Working Load eurse Optains (inenes) | Foi Rave | el eco 200 100 gee] DOUBLE CLEVIS Laws wR Scere Seal | LegePn | teximom Sale Gamer | Geonetar | Woring tone Ginereet | inane | Geounas) we foo aa Tass Pests, [eee Stem Pas 1D of Eye Geening at Ton of hook Sie nung Leen ir Safe Woking Load at Botton: ay @ TD) cuatn anas wooxs | (G eamamoenoere tree ( 2 Meroe alorsreel | Throxt [For Size | Masimum Seis oa, | ewe | Means cps | eens | woven Tre 7 Te | # Fe | os | fa 2) ae z BS Sie iio | 6| J 2 ice mceret 5 sig Shp Tune Bruner TRS| ScrEDe‘PROPER rorttnas asec canon, PIGGER Il SAFETY TRAIMINS mANUAL momen ——at B ff = pews an Sa OF VO) 22 = Becuesive WEAR SN Heor EYE caAcians Axo SPREADER SAR OR LFTING BEAM sS.4@ SS uex-woniaes le + gyRePED THREADS Boa + epRADSIONomaminar Auwione Gabbe |. CE ae RFF ox rrosion Department RIGGER It SAFETY TRAINING MANUAL Zech SheeTyTAAMING PAMAGE OF RIGGRIG EQUIPMENT wEar S rane s0PS SLO yore, ROPE SLMS oft ee BROKEN WERE owe tke = CUTS GRBROKEN STITCHES 2 ~ piooing $APETE FRAMING mace oF RICSING so OFT PART 210104 (OSHA : Wi ope siege PSE ot 2 A ore fon en Fry ot 8 NDS randy #=tButon Bo unmaveling 28 anocnens cy‘J Pages to ucutaTE Rrrcn capacity AND SLING DIAMETE! 6X19 _TWRC Aid A LOAD WEIGHT 2500 Ibs 2600 [bs he an ae GG et LOAD WEIGHT 9250 Ibs rozocibs “Te LOAD WEIGHT 13550 Ibs ooo Nhs le LOAD WEIGHT 20250 Ibs ghaoo Ibs ra LOAD WEIGHT 17000 Ibs 13060 )bs lyPage-d CALCULATE THE HITCH CAPACITY RIG LOAD LOAD WEIGHT 5500 Ibs 30° SLING ANGLE LOAD WEIGHT 9550 Ibs 45° SLINGE ANGLE LOAD WEIGHT 13000 Ibs 60° SLING ANGLE LOAD WEIGHT 21600 Ibs 30° SLING ANGLE LOAD WEIGHT 29500 Ibs ae 6X19 FC__ bbb ibs ‘Te s.a0o jhe *hy tesvelbs *y 24 200s Vy45° SLING ANGLE ‘ Page-10 CALCULATE HITCH CAPACITY AND SLING DIAMETER ELEXABLE LOAD 6x19 IWRC aol oe OF pie? LOAD WEIGHT 7250 Ibs ger Seine yl 60" SLING ANGLE LOAD WEIGHT 15500 Ibs c 45° SLINGE ANGLE. } +00 lbs the LOAD WEIGHT 20000 Ibs 3 30° SLING ANGLE 20 sve Ibs My LOAD WEIGHT 272501: ° seavqjbs “y 60° SLING ANGLE LOAD WEIGHT 336001: y 45° SLING ANGLE ‘ ay coo) hs hyPage-1d CALCULATE HITCH CAPACITY AND SLING DIAMETER LOAD WEIGHT 15000 Ibs 15300 Ths w LOAD WEIGHT 5000 Ibs s2oclbs “hy LOAD WEIGHT 20000 Ibs souco lbs LOAD WEIGHT 10000 Ibs oyee fhs Ty LOAD WEIGHT 32000 Ibs sgooolbs 1 /t: Page-15 j CALCULATE HITCH CAPACITY AND SLING DIAMETER 6X19 FC H LOAD WEIGHT 16500 Ibs 12100 tes Ye 6X19 IWRC LOAD WEIGHT 37006 Ibs 41300 ibs ivE 2 i i CALCULATE SLING DIAMETER & CAPACITY i SINGLE VERTICAL HITCH 6x19 !WRC i : i 1 4, 9,750Lbs. o20elks 7% i 13260 les 1 2 42,300 Lbs. 13 75e)bs ty i 7 f Fo 62520Lbs vs aoolbs | le i i A i i ¥ i> j SINGLE CHOKER HITCH 6x19 FC i yoo bs Ib i 1. 8,700 Lbs. Theo Ib oe - i ee i 2% 42,200 Lbs. 45bo0lbs 11K yf ® ‘ 3 i 3. 87,400 Lbs. 4) Solbs 2 if ma a j 4 1 a ; SINGLE BASKET HITCH 6xXi9 «FC i s i 14. 11,420 Lbs. 13.200 bs Yv 1 si £106,200 Lbs. ren oeotes 11h dee 457,000 Libs. eg boolbs_# 4 aDIAMETER RIGID LOAD FOUR LEG BRIDLE / LOAD WEIGHT — 10,000 Lbs. 45° SLING ANGLE y LOAD WEIGHT 17,550 Lbs. 60° SLING ANGLE ASLOAD WEIGHT — 21,200 Lbs. 30° SLING ANGLE 6X19 FC ‘<2 se en me em mem eee oe eo CALCULATE HITCH CAPACITY AND SLING le 13,uv0 \bs db af, J 32, wo lbs Wy 2) 460 |bs ile FLEXIBLE LOAD FOURLEGBRIDLE @ @ LOAD WEIGHT = 11,875 Lbs. 60° SLING ANGLE 3 33**° LOAD WEIGHT = 15,000 Lbs. 30° SLING ANGLE LOAD WEIGHT 25,100 Lbs. 45° SLING ANGLE LOAD WEIGHT 7,600 Lbs. 36° SLING ANGLE 6X19 IWRC /} Vi 4 useonlbs hy oplbs ae 30400 Ibs “H_, vad zvsooths Hy F400 16s te / ;smn am : CALCULATE THE HITGH CAPACITY il = THREE LEG BRIDLE 6X19 IWRC i . RIGID LOAD te i SLING SIZE % 30" 700 : SLING SIZE %” 60° _1¢Fo0 lbs Tries —v/ : SLING SIZE 11/4" 45° 39400 lbs a FLEXIBLE LOAD i SLING SIZE 1/2 “ 45° 14 ¢ lbs /. i SLING SIZE 1” 60° 4b&50 Ibs SLING SIZE %” 30° 3925 Ibs CALCULATE THE HITCH CAPACITY AND SLING DIAMETER ea 3 LEG BRIDLE 6x19 FC RIGID LOAD LOAD WEIGHT 17,000 Lbs. 30° SLING ANGLE 2), 100 Ibs Uy e LOAD WEIGHT 80,000 Lbs. 60° SLING ANGLE 2900 Jos. 17/y A FLEXIBLE LOAD i LOAD WEIGHT 14,250 Lbs. 30° SLING ANGLE 71),2 50 lbs %/ A LOAD WEIGHT 27,520 Lbs. 60° SLING ANGLE 33,29 0)bs Vy , ji LOAD WEIGHT 140,250 Lbs. 60° SLING ANGLE s57-950]|}5 | ly y A i me cose cote cme ccs Oe ce coEXERCISE SHEET PAGE 14 OF 15 z gle basket hitch = b. Single choker hitch c. Single vertical hiteh a hitch a. {3% Double choker hitch a, (BD Double basket hi e. Z-leg bridle hitch d. Single basket hitch ee ARAMCO TRAININGChoker hitch Double wrap choker hitch Pair of basket nitehes Double wrap basket hiten Bridle hitch Choker hitch Ba: r of basket hitehes Bou! wrap basket hiten Single vertical hitch ches Choker hitch Double wrap choker hitch Pair of double wrap basket Pair of basket hitches 2 arg eee TANG THAINEXERCISE SHEER | PAGE ¢ OF 15 ARAMCO TRAININGEXERCISE SHEET PAGE 2 OF i # 1. Syn@l plas TCH choke iy /MN ial Gi 2 pole pisxer niTe LEG LENGTH CAN BE ADJUSTED WITH TURNBACKLES 5. small BASKET faTeH a B) hg BRIOLE HiTeH ARAMCG TRAININGEXERCISE SHEET ABAMCO TRAININGCALCULATE HITCH ARRANGEMENT CAPACITY (OBJECTIVE 4.3.2) rT EXERCISE & a Directione: Calewlate the capacity (SWL) of the following niteh azrangemente using the formulas and dats culations given below. Show 11 of your 1. Calculate the capacity (SHL) bridle hitehes using the following formula: SWL = SWL of 2 Single Vertical Hiten x x2 a a 1 SWL x _5' Height x 2-Leg Bridle - IO" Length - b. 4 Ton SWE x _7* Heiont x 2 - Leg Bridle oO L gth = ARAMCO TRAININGINFORMATION SHEET To calculate the weight of a cylinderical block of alu nun, look in the weight tables (Handout 61-2). The weight of @luminun is given in pounds per cubic foot, so you need to know the volume of the cylinder before you can fing s weight. See Figure 1¢ and the example that follow Example Probler Problem 3 The volume of a cylinder is tne area of the cirevlar end x ght. Veaxt. Begin by finding the area of the circular area The area of a circle is 7x radiue x radius. ar is @ constant value of 3.1416. he radius of a cicele is half the diameter. Using a tape measure you will find that the diameter of the circular end 4 feet, he radius of tne c Area = 3.1916 % 2x2 Ro = 12.56 sq- ft. Measure the height of the cylinder with the tape measure The height is 6 fect Calculate the volum the cylinée multiply the area by theFigure rane is use! Tou can move nocizontally between the ture member ta ‘The load can in @ horizontal radial dicect gulatad by the boon S securely tached to gtrne: thicds of way from the base. Notice, in Figure 30 at the working boom extends beyond e vertical structure menbez. The stiff-leg braces that attaches to the vertical strieture member and the resc of the boom helps support and strengthen the boom. The guys from the upper section of the vertical structure member to the werking and of the boom provides additional boom support. FE LEG =2707EXER! EXERCISE + pire 5B 0 tions: itn 2 boot! of 5 meters. engtn/angie Diagram FOF newer of the maximum height a. 3.75 mevers bp, 5 metett | e. 6 mevers bb. Bo meter e: 765 mete! 4. 6.25 metore witn a beom 8 metere yength/angie of > @ nacimom he the fo) rhe RT-60S. crane slewing questions- answer which cotrectly (Deuce) hook eiey: meters: took erevatien) 36 meters. 30 ght (hook elevation yps.7 cH. Hock ation.) joe, and a radius ana a radius © ——— ARAMCO TRAININUSING CRANES AND HOISTS Lire abeea/Unbalanced Leads, Using cranes USE CRANE LORD cHag CORRECT CAPACITY am (OBIE 5.3.1) 1. What is the name of thie distance? 8. Hook elevation b. Boom lengch c. Boom angle Radius Es ARAMOO TRAININGINFORMATION SHEET ™Arab Company for Projects & rset Las Wnbien should the crane aperator tatlow hand signals? hp can give le had ] bileg Brindle Hitch & Siagle Basher [Single 7 sinsle ‘Sing! | | verrat | Gusher [Racal ten pigeh with Legs inclined | nich | vereal ese noe 1 | fy Biametr | | { jal i | Gnelest j | | oy | | | | | \ i aaa | 650 I 1 ge t i C SAS t 4,759] { I | 3 2558 | fs t vag T i iat 4,700 3500 _| 9g00 } wae | 5,700 .200 Fano si 7001 a it 70,200 : Ir 43,780 | a73s0- eae {82001 L 34.800 0.300 | 41,300, 71,500_1 | I 48,500. $5200 Le 33,555 35.500 Ir 45400 Frss00_ [ 72,600, 425,700 | $0,900 455.400 | \ [iano 793,500 | r09 227.000") a veused with TARE TAT] | eneker te [pe Bigmeter ultely abou [_ sand Smaller soieenyo7e ane = 84 | ea ae | ze For Double Basket te 1a Hitch muttiply a 2 Spore valuoe 6y2 [2imand Lavoe Te | “Tetdevaloes at Nee and ened jeune Lit ee toe sings ih eyes vd tamale bathe Fens Splos & jena noche ee apes recce acs aoe" Yea cracks face 20Faget? CALCULATE THE BITCH CAPACITY SLING SIZE SLING SIZE SLING SIZE SLING SIZE SLING SIZE 6X19 FC 3/8" 30° 4toxa geo Ios 5/8" 45° j 18P00 16S [ ons’ of Jeaoo fb3 1 60° Sz moo 1bs 3/4" 45° Zip wo IbsPage? CALCULATE THE HITCH CAPACITY RIGID LOAD pf SKID FE LOAD WEIGHT 5500 Ins 30° SLING ANGLE lb [bs Ty LOAD WEIGHT 9550 Ibs | 3, 45° SLINGE ANGLE | 13.400 [be “ly LOAD WEIGHT 13000 Ibs 3) 60° SLING ANGLE 5 iesve Ibs “Vd LOAD WEIGHT 21600 Ibs 30°SLING ANGLE 2b on tbs thy LOAD WEIGHT 29500 IbsCALCULATE BITC G19 IWRC LOAD WEIGHT 5500 Ibs The Szoo le LOAD WEIGHT 9250 Ibs fq 200 1% Ie 13.750 )b, LOAD WEIGHT 13000 Ibs hy 32.950 /bs LOAD WEIGHT 18500 lbs LOAD WEIGHT 25000 Ibs yh 19200 |bs. age = CALCULATE HITCH CAPACITY AND SLING DIAMETER et exe TWRC LOAD WEIGHT 2500 Ibs 4600 [bs he LOAD WEIGHT 9250 Ibs io zootbs Yer i | y LOAD WEIGHT 13550 lbs y izo0e 1s} We LOAD WEIGHT 20256 Ibs 4) 200 Ibs lg LOAD WEIGHT 17000 Ibs iz0c0 pbs j'l¥IN Ga aha sh _ | saseaueagi agnaggee2§|@ “Oe 1 totebiet 19 ee a ay Fi ee t a + = i a B GPis : BYR e stage tie B88 |+ 3 BS cies 3 a8 os : sees ag884 fe eit |assgaaenedeny: a4 4E| go ttl. ee an —— iecose cee cme Ce cme ce ee ee GALCULATE SLING DIAMETER & CAPACITY SINGLE VERTICAL HITCH exig IWRC 1. 9,750 Lbs. yo,200 lbs Fe Ss / 2. 12,300 Lbs. 13 FF O)b¢ iy fs 7 3. 62,520 Lbs. bs, 4ools | be v SINGLE CHOKER HITCH 6x19 EG , 1. 8,700 Lbs. boo ses ie ays y 2, 42,200 Lbs. 45600 lbs iy ff 3. 87,400 Lbs. 4) volbs Aly ~~ SINGLE BASKET HITCH 6xtg FC 1. 11,420 Los. acon bs ty j 2, 108,200 Lbs. ren eoetes 1b Pes ; 3. 187,000 Lbs. 1b& cools 414 me cee meQR) ec remnvin Dee = troones BUOEES @ WwFORMULA’: Tk 2360 Ws. 13400 %2 = 26000 (4LEE) Qato~3 = 9,200 x2 = 1G 6002 9 = GIT. 3i00%2 = 6200 Wwe-'ly SIZE OF WIRE ROPE T2KS = La 4) WIRE ROPE SRE = | Lee BRINE ~ DWAD Bx2 = : WIRE ROPE SIZED 4A LEG BRIDLE WIRE ROPE GIVEN x2 )4 lee Cineerore ewe weal 236042 = AMO (air) LOAD 4 LEG BRIDLE Concer TYE) - UAD=2 (coro Weg FIND THE WG Ree SIZED) 8.0052 = 200 Fe9300=% = 3)00%2 -_6200 \oc-'y SIZE OF WIRE ROPE FORMULA ‘WIRE ROPE CRE = T2xS = SO LEG BRI DWP 3%2 WIRE ROPE Ci2Ep 4A LEG BRIDLE WREROPE GiVEN > / N4 Lee Cwrerore SDE sien } 23849 = 4700 (aire) LOAD 4 Lte erible (enor ye [2400%2 = 2ug00 Gee) LOAD =2 (cove Tamas,” FIND TRE WHRE ROPE SED) S02 = 200 YySmee AED AMEE ORES) FC) eee Ras we mee CALCULATE HITCH CAPACITY AND SLING DIAMETER RIGID LOAD FOUR LEG BRIDLE LOAD WEIGHT 45° SLING ANGLE 10,000 Lis. / LOAD WEIGHT 60° SLING ANGLE 17,550 Lbs. /LOAD WEIGHT 30° SLING ANGLE 21,200 Lbs. FLEXIBLE LOAD FOURLEGERIDLE @ @ 3 LOAD WEIGHT _ 11,875 Lbs. 60° SLING ANGLE {> 2 LOAD WEIGHT 30° SLING ANGLE 15,000 Lbs. LOAD WEIGHT 45° SLING ANGLE 25,100 Lbs. LOAD WEIGHT 30° SLING ANGLE 7,600 Las. 6x19 FC 13,400 \bs 3 Vv Te y 2) 200/bs iy 32,wo lbs 6X19 IWRC uswoples “he / 3 Ee 20 409 Ibs i v 2hy } 24 £00 ibs J Foo 1bs de vi