Introduction to Measuring

Measuring and checking are two of the most important procedures that are performed in
an automotive workshop, and they must be done accurately. In most types of mechanical
service or repair, some type of measurement is taken or a check made of the size, fit,
clearance, pressure or other specification.

Checking and adjusting spark plug gaps, ignition points and valve tappet clearance are
just a few examples of where measuring instruments are used.

Insert the feeler

High point
between the cam
of cam lobe
and rocker arm

Rocker arm

Feeler gauge

Figure 1: Adjusting tappet clearance, OHC engine

Measuring accurately
To be able to measure accurately you must learn to:
•• handle and use measuring tools correctly
•• select measuring tools that are suitably accurate for the work
•• check that the measuring tool is reading accurately.

All measuring tools are liable to damage resulting in inaccurate readings if they are
dropped or mis-handled.

In particular, instruments capable of reading 0.1mm or less, can be damaged or put out
of adjustment by unskilled or careless handling, they must be checked regularly to ensure
accurate readings.

Learner’s Information and Activity Workbook Version 1/2015 11

 Measuring equipment covered in this resource includes:
1. Feeler gauge 5. Vernier Caliper
2. Straight edge 6. Outside Micrometer
3. Steel rule 7. Dial Indicator
4. Caliper

Figure 2: Various measuring equipment

12 © Australian Automotive Centre of Excellence, 2015 Version 1/2015 AURTTK2001 | Use & Maintain Measuring Equipment