ED-sc 577353 2en

TECHNICAL ASSISTANCE
CONFIGURATION – SETUP
TEST PROGRAM
instruction manual
ED
GIRBAU, SA
Crta de Manlleu, km. 1
08500 VIC (Barcelona) • SPAIN
National sales:
Tel.(+ 34) 902 300 359
comercial@girbau.es
International sales:
Tel.(+ 34) 938 862 219
sales@girbau.es
Service:
Tel.(+ 34) 902 300 357
sat@girbau.es EN
For the USA & CANADA:
CONTINENTAL GIRBAU Inc.
SAT
2500 State Road 44
WI 54904 Oshkosh • USA ED
Tel. 1(920) 231-8222
info@continentalgirbau.com
www.continentalgirbau.com
Cod. 577353en
Rev. 02/0519
Cod. 577353en
Rev. 02/0519
Contents 3
CONTENTS
SAFETY INSTRUCTIONS ................................................................................................................................. 4
1. TECHNICAL AREA. DESCRIPTION ............................................................................................................. 5
1.1 Accessing the TECHNICAL AREA .......................................................................................................... 5
1.2 Contents ................................................................................................................................................... 6
1.3 Selecting menus and options ................................................................................................................... 6
2. PARAMETERS menu .................................................................................................................................... 7
2.1 Configuring PARAMETERS. PROFESSIONAL models .......................................................................... 7
2.2 Configuring PARAMETERS. COIN models ............................................................................................. 9
2.2.1 Expanded information about the types of coin meters or methods of payment ........................... 14
3. TEST program .............................................................................................................................................. 17
3.1 Introduction to the TEST program .......................................................................................................... 17
3.2 Accessing the TEST program ................................................................................................................ 18
3.3 Running the TEST program. PROFESSIONAL models ........................................................................ 19
3.3.1 Stages common to all models....................................................................................................... 19
3.3.2 Specific stages for ED260, ED340, ED460 and ED660 machines with gas heating ................... 21
3.3.3 Specific stages for ED900 and ED1250 machines with gas heating............................................ 23
3.3.4 Specific stages for machines with electric heating ....................................................................... 24
3.3.5 Specific stages for ED260, ED340, ED460 and ED660 machines with steam or thermal oil
heating ........................................................................................................................................ 26
3.3.6 Specific stages for ED900 and ED1250 machines with steam or thermal oil heating.................. 26
3.4 Running the TEST program. COIN models ........................................................................................... 27
3.4.1 Stages common to all models....................................................................................................... 27
3.4.2 Specific stages for machines with gas heating ............................................................................. 30
3.4.3 Specific stages for machines with electric heating ....................................................................... 32
4. COUNTERS menu ....................................................................................................................................... 34
4.1 Accessing the COUNTERS menu ......................................................................................................... 34
4.2 Menu options .......................................................................................................................................... 34
4.3 Selecting menus and options ................................................................................................................. 34
4.4 Consulting the counters ......................................................................................................................... 35
4.4.1 List of the main alarms .................................................................................................................. 35
5. INVERTER menu ......................................................................................................................................... 36
5.1 Accessing the INVERTER menu ........................................................................................................... 36
5.2 Menu options .......................................................................................................................................... 36
5.3 Selecting menus and functions .............................................................................................................. 36
5.4 Running functions .................................................................................................................................. 36
SYMBOLS USED IN THIS MANUAL

This symbol is used to warn of a
This symbol is used to emphasise a
potential hazard to the user, the
particular explanation.
machine or the fabric.
TRANSLATION OF ORIGINAL MANUAL
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Safety instructions 4
SAFETY INSTRUCTIONS
CAUTION!
 The actions described in these instructions are strictly reserved for contractually AUTHORISED TECHNICAL
SERVICES (ATS) and personnel who have successfully completed training by Girbau SA.
 The company responsible for the Authorised Technical Service accepts full liability for the work done and any
possible consequences that may derive from it.
 Any actions carried out by personnel who are not authorised by the manufacturer will be considered to be
improper and will result in the automatic voiding of the machine’s warranty.
 The manufacturer will not accept responsibility for any physical and/or material damage caused by actions
performed on the machine taken by unauthorized personnel.
 Once the corresponding operation has been performed, the ATS staff must perform the final machine
inspection.
 Avoid carrying out any action on the machine without having first read the machine’s Installation and
Operating Manuals carefully, paying special attention to the Safety Instructions.
 In any action that modifies the values of the machine’s specifications plate, it should be borne in mind that:
 It is the responsibility of the ATS to check that the external installation for the machine has been modified
and adapted to the new requirements, particularly to those regarding ducting and electrical protection.
 It is the responsibility of the ATS to update the specifications plate, in accordance with the new operation
conditions, once the final machine inspection has been performed.
 Carrying out inspection routines, adjustments, maintenance, repairs, cleaning or any work on the machines
without applying safety measures or having the necessary technical know-how can lead to ELECTRICAL
SHOCK OR SERIOUS ACCIDENTS.
 When tools designed for specific maintenance and repair routines are available, their use is compulsory in
order to avoid unnecessary risks.
 Before carrying out any procedures on machines fitted with pneumatic or hydraulic circuits:
 Make the machines COMPLETELY SAFE by following the instructions set out in the corresponding
Manuals or by wedging them with wooden blocks where necessary.
 Bear in mind that working on a component without having previously understood the role that it performs in
the circuit as a whole involves a high risk of suffering a SERIOUS ACCIDENT.
 BEFORE CARRYING OUT ANY inspection routine, adjustment, maintenance, repairs, cleaning or any work
on the machine, DISCONNECT IT FROM ALL THE ENERGY SOURCES.
 COMPLETELY disconnect the machine from the power supply and prevent the possibility of accidental
reconnection by mechanically locking the automatic external switch and/or the switch breaker. Stopping the
machine with the NORMAL STOP key or push-button is not enough.
 Disconnect the electrical connection of any circuit external to the machine; for example external dosing
equipment, external central payment units, folders or feeders. These circuits are independent of the supply to
the machine.
 Before beginning any procedure on machines equipped with an inverter or equipment with capacitative
loads, wait for at least five minutes (10 minutes on equipment with a power rating greater than 25Kw) after
the electrical disconnection, to eliminate risk of residual voltage.
 Close and mechanically lock the manual WATER, GAS, STEAM, THERMAL OIL, COMPRESSED AIR
supply valves.
 Check that the water bath has COMPLETELY drained, that no part of the machine is at an excessively high
temperature and that no parts are in movement through inertia.
 DANGER! Some fault localisation procedures require checking at different points of the electric circuit with
the machine connected to the power supply and other supply sources. When carrying out these procedures,
respect the following instructions:
 The appropriate checks must be carried out by ONLY ONE PERSON.
 During these procedures, ONLY remove the protective covers from the electric circuit and/or the inverter.
Never remove the covers protecting the moving parts of the machine.
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Description 5
1. TECHNICAL AREA. DESCRIPTION
The TECHNICAL AREA is identified as the set of specific actions, menus, and operating modes intended for
the Authorised Technical Service.
DANGER!
Accessing the operating modes or options of the Technical Area requires removing the top cover and
manipulating the components on the microprocessor board.
Before removing any of the covers:

• The dryer should not be running any programs.
• Disconnect the dryer COMPLETELY from the mains electricity supply and prevent accidental connection.
• Wait at least five minutes after disconnecting the machine before working on it. In the machine’s electrical
circuit there are high capacities that could produce a substantial electrical shock even after powering off
the machine.
FAILURE TO COMPLY WITH THESE WARNINGS MAY RESULT IN A SERIOUS ACCIDENT.
1.1 Accessing the TECHNICAL AREA

Disconnect the main switch or the external switch and
lock it to prevent accidental connection.
Wait for a period of at least five minutes.
Remove the top cover from the dryer.
Locate the set of switches SW1 on the microprocessor
board.
Disconnect (OFF position) the top pin on the switch
SW1 for accessing the Technical Area menus.
Fit and properly secure all the covers on the dryer.
Connect the power supply.
ONCE ALL THE NECESSARY OPERATIONS ARE

COMPLETED, return the top pin on the SW1 switch
to the original position (connected/ON position) by
following the steps listed above.
Remember to:
• Fit and properly secure all the covers on the dryer.
• Connect the power supply.
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Description 6
1.2 Contents
PARAMETERS menu
This allows the dryer control to be adapted to the machine’s different construction options and to the
characteristics of the installation.
It allows THE CONTENTS OF THE DRYER’S MEMORY TO BE RESET. This action deletes all the changes
and programming made by the user and restores the dryer’s memory parameters to the DEFAULT VALUES,
and resets the different COUNTERS TO ZERO.
TEST program
This allows the user to check the operation of the safety and control devices, and almost all of the functions of
the machine.
COUNTERS menu
This displays the use and alarm counters.
These counters record the dryer’s main operations and incidents.
It is not possible to reset the value of these counters.
INVERTER menu
Operations for configuring and checking the inverter.
The values recorded by the counters cannot be deleted.
1.3 Selecting menus and options
Use the multi-function keypad to move to and select the different menu options.
Function of the keypad
KEY SYMBOL KEY FUNCTION
Horizontal movement
Vertical movement
Confirmation of the selection/modification of parameters and

values
Access to the menu or block selected/ confirmation of the

selection
Back to the higher level
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Parameters - Mod. Professional 7
2. PARAMETERS menu
The PARAMETERS menu allows the dryer’s control to be adapted to the different construction options for the
machine and the characteristics of the installation.
This adaptation is achieved by selecting the appropriate value for each parameter, using the dryer’s keypad.
Actions at start-up.
On leaving the factory, the different parameters are programmed according to the characteristics of the
machine. However it is advisable to check the value of the parameters.
Default SETTINGS values (def)

The option marked with the symbol x is the option set by default in the memory of the dryer’s control.
The default values will always appear when a GENERAL RESET is executed or when a new
control board is installed onto the dryer.
However, these values will not always coincide with the values of the dryer on leaving the factory.
The default values can be altered depending on the machine or on its destination.
Accessing parameter configuration

Select the menu on the TECHNICAL AREA home page. Confirm the selection with the key.
2.1 Configuring PARAMETERS. PROFESSIONAL models
parameter HEATING
This allows the user to select the heating system.
def. options definition of the options
x GAS Dryer with a gas heating system
ELEC Dryer with an electrical heating system
STM Dryer with a steam heating system
OIL Dryer with a thermal oil heating system
remarks
Select the option desired using the key.
The key memorises the programmed value and accesses the start of the menu.
parameter MOISTURE PROBE

The sensor reports on the degree of moisture content in the linen. Knowing the degree of moisture makes it
possible to activate the energy saving options.
NO Machines without a moisture sensor option
x YES Machines with a moisture sensor option
remarks
parameter LANGUAGE
Allows the user to select the language for all the written messages appearing on the screen.
def. definition of the options
ENG (English), FRA (French), ITA (Italian), DE (German), ESP (Spanish), CAT (Catalan),
ENG
PYC (Russian)
remarks
The key allows the different languages to be selected in turn.
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Parameters - Mod. Professional 8
action GENERAL RESET

An action that deletes all the changes and programming made in the dryer control and restores all settings
to their default value.
The key exits the Setup process and accesses the start of the menu.
Pressing once on the key requests confirmation in order to execute the action.
• The key executes the selected option.
• The key does not execute the selected option.
remarks
ATTENTION! Once a RESET has been performed, the default values do not always match the
dryer’s parameters on leaving the factory.
action COUNTERS RESET

Action that resets the value of the USE and ALARMS counter to zero from the SYSTEM TOOLS menu.
See Operating Instructions Manual, PROFESSIONAL models, for further information.
• The key confirms the selected option.
• The key does not execute the selected option.
remarks
For more information about the USE and ALARMS COUNTERS, refer to the Operating Instructions
Manual, PROFESSIONAL models.
action ACCESS CODE RESET

An action that restores the access code for the protected menus to its original value.
• The key confirms the selected option.
• The key does not run the option selected.
remarks
For further information about the ACCESS CODE, refer to the Operating Instructions Manual,
PROFESSIONAL models.
configuring the PURGE TIME

A stage specific to gas-heated dryers.
This allows the user to select the burner ignition delay from the moment the extractor starts running.
The purge will run providing the extraction system is halted.
def. programmable range
30 seconds 30…99 seconds
remarks
The key allows the user to select the purge time.
parameter OPTION
Action that allows the user to select different options to be used in the dryer.
x NO No selection
AFS Fire prevention system
MSN Machine Status Notification
FAN Activation of the forced external ventilation
remarks
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Parameters - Mod. Coin 9
2.2 Configuring PARAMETERS. COIN models
parameter HEATING
This allows the user to select the heating system.
x GAS Dryer with a gas heating system
ELEC Dryer with an electrical heating system
STM Dryer with a steam heating system
OIL Dryer with a thermal oil heating system
remarks
parameter MOISTURE PROBE

The sensor reports on the degree of moisture content in the linen. Knowing the degree of moisture makes it
possible to activate the energy saving options.
NO Machines without a moisture sensor option
x YES Machines with a moisture sensor option
remarks
parameter LANGUAGE
Allows the user to select the language for all the written messages appearing on the screen.
ENG (English), FRA (French), ITA (Italian), DE (German), ESP (Spanish), CAT (Catalan),
ENG
PYC (Russian)
remarks
The key allows the different languages to be selected in turn.
parameter COIN RDR TYPE

Allows the user to select between the different payment systems available on the market.
Expanded description of the different types of coin meters or payment system in Section 2.2.1 of this
manual.
Payment system controlled by a coin counter installed in the machine
x COIN itself.
More features of the coin counter can be selected in successive stages.
Payment system controlled by a token counter installed in the machine
itself.
TOKEN More features of the token counter can be selected in successive
stages.
VEND
Centralised charging devices, outside of the dryer.
VPRO
remarks
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parameter PULSE MODE

It allows the dryer’s price control to be adapted to the type or mode of operation of the external central
payment unit.
This option only appears if coin meter type VPRO has been programmed.
x BASIC One single price for all the programs and program selection from the dryer
Specific price for each program and program selection from the central payment
ADVANCED
unit.
remarks
Expansion of the description of the different types of coin meters or payment methods in Section 2.2.1 of
this manual.
parameter CURRENCY
This allows the user to select the type of currency for the coin meter.
This option only appears if coin meter type COIN has been programmed.
NO NO (no identification), EURO, USD (US dollar), GBP (pounds sterling)
remarks
The key allows the user to select the different types of coins
parameter DECIMAL POINT POS

Allows the user to define the number of decimal positions.
This option only appears if coin meter type COIN has been programmed.
2 0…3 decimal positions
remarks
The key allows the user to select the number of decimal positions.
parameter COIN CHANNELS

Number of coin meter channels installed in the dryer
x 1 Single channel coin meter
2 Two channel coin meter
remarks
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parameter COIN 1 VALUE

A single channel electromagnetic coin meter: value of the reader’s coin or token.
A two channel electromagnetic coin meter: value of the left-hand channel’s coin or token.
Electronic coin meter: value of the base coin.
• In Euro or GBP configuration the value of the base coin is 00.05.
• For other configurations: consult the manufacturer.
Vending: monetary value corresponding to a pulse sent from the central payment unit
0000 0000…9999 Programmable range
remarks
The key activates the programming of the value of Coin 1.
ATTENTION! For a channel to be operative, the minimum value programmed must be 00.01.
The keys modify the value of the digit selected.
The key moves the selection one digit to the right.
parameter COIN 2 VALUE

Value of the right-hand channel’s coin or token.
This stage only appears if a two channel coin meter has been programmed.
0000 0000…9999 Programmable range
remarks
The key activates the programming of the value of Coin or Token 2.
ATTENTION! For a channel to be operative, the minimum value programmed must be 00.01.
The keys modify the value selected.
The key moves the selection one digit to the right.
action GENERAL RESET
An action that deletes all the changes and programming made in the dryer control and restores all settings
to their default value.
The key accesses the start of the menu WITHOUT running the action.
The key confirms the selected option.
The key does not run the option selected.
remarks
ATTENTION! Once a RESET has been performed, the default values do not always match the
dryer’s parameters on leaving the factory.
action COUNTERS RESET

Action that resets the value of the USE and ALARMS counter to zero from the SYSTEM TOOLS menu.
See Operating Instructions Manual, COIN models, for further information.
remarks
For more information about the USE and ALARMS COUNTERS, refer to the Operating Instructions
Manual, COIN models.
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action ACCESS CODE RESET

An action that restores the access code for the protected menus to its original value.
remarks
For further information about the ACCESS CODE, refer to the Operating Instructions Manual, COIN
models.
action ACCOUNTING RESET

Resetting the values of the Accounting menu
remarks
For more information about the ACCOUNTING menu, refer to the Operating Instructions Manual, COIN
models.
parameter PURGE TIME

A stage specific to gas-heated dryers.
This allows the user to select the burner ignition delay from the moment the extractor starts running.
The purge will run providing the extraction system is halted.
def. programmable range
30 seconds 30…90 seconds
remarks
The key allows the user to select the purge time.
parameter OPTION
Action that allows the user to select different options to be used in the dryer.
x NO No selection
AFS Fire prevention system
MSN Machine Status Notification
FAN Activation of the forced external ventilation
remarks
parameter TIME
A stage specific to dryers fitted with a CLOCK option.
An action that allows the user to update the time on the dryer’s clock.
Pressing once on the key activates the machine’s clock time display.
The key changes the selection from HOURS to MINUTES
The keys modify the value selected.
remarks
For further information about updating the time for the system and the day of the week, see the SETTINGS
menu in the Operating Instructions Manual, COIN models.
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parameter DAY (of the week)

A stage specific to dryers fitted with a CLOCK option.
An action that allows the user to select the day of the week.
Pressing once on the changes the day of the week.
remarks
For further information about updating the time for the system and the day of the week, see the SETTINGS
menu in the Operating Instructions Manual, COIN models.
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2.2.1 Expanded information about the types of coin meters or methods of payment
COIN. (Coin counter)

The price of each program is set by its value in coins.
The price of each cycle is set in the dryer.
Programming the price of each program as indicated in the Operating Instructions Manual, COIN models,
PRICES menu.
On dryers with the clock option installed, it will be possible to set prices automatically according to the time and
day of the week.
For more information on the management of prices see the SETTINGS menu in the Operating Instructions
TOKEN. (Token counter)

The price of each drying cycle is determined by the number of tokens to be inserted in order to start the
program.
The number of tokens to be inserted in order to start a drying cycle is programmed in the dryer.
Programming the price of each cycle is as indicated in the Operating Instructions Manual, COIN models,
PRICES menu.
On dryers with the clock option installed, it will be possible to change automatically the number of tokens to be
inserted in order to start a cycle depending on the time and day of the week.
VENDING
A machine connected to an external central payment unit without program selection option
The price of each drying cycle is determined by the value in coins.
The price of each drying cycle is programmed on the dryer. (See the Operating Instructions Manual, COIN
models, PRICES menu)
On dryers with the clock option installed, it will be possible to change automatically the prices according to the
time and day of the week.For more information on the management of prices see the SETTINGS menu in the
Operating Instructions Manual, COIN models.
Example of the use of VENDING mode:

Features of the central vending unit
Configured for the Euro system.
A minimum value coin is defined for the central vending unit: in the example: €00.05
The central vending unit sends the dryer a pulse for each multiple of the minimum coin value entered.
In the proposed example, for each euro inserted, the central vending unit will send 20 pulses.
Configuring the dryer
The Technical Area’s Parameters Menu
Type of coin meter: VENDING
Type of currency: EURO
Decimal position: 2
Coin meter channels: 1
Coin value: €00.05
Price of the programs:
Program 1: €3.50
Program 2: €3.00
Program 3: €2.80
Payment and start of the program
Select Program 3 on the dryer.
The central vending unit should send 56 pulses.
Example of combination of coins to pay the value of Program 3:
Two €1 coins = 40 pulses
One €0.5 coin = 10 pulses
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VENDING PRO in BASIC mode

Machine connected to an external central payment unit. For consistency with the programming of the
vending unit, there must be a single price for the three programmes.
The price for the drying cycles is programmed in the central vending unit. The price must be the same for the
three programmes.
Once the price of the drying cycle has been paid, the central vending unit should send a pulse to the dryer to
allow the start of the cycle.
Using the dryer’s program selection keypad, the user must select the program to run, and the drying cycle will
then start.

Determining a single price for all the programs.
Sending a pulse to the dryer when the programmed value has been satisfied.
Configuring the dryer
The Technical Area’s Parameters Menu
Type of coin meter: VENDING PRO
Pulse mode: BASIC
Type of coin: to be decided by the user
Decimal position: to be decided by the user
TOOLS menu, OPTIONS submenu (see Operating Instructions Manual, COIN models, Section 7.1.2).
It is advisable to programme the Confirm start function as Yes.
Programming the prices for the programs

PRICES menu.
Using this type of coin meter, and for consistency with the programming of the vending unit, the price for the
three programmes must be the same.
Attention!!!
The price shown on the dryer’s display is for information purposes only. In reality, each program's price is
defined in the central vending unit. Both prices must be the same.
If the automatic price modification option is used depending on the time and day of the week, the dryer’s
programming must be consistent with the programming in the vending unit.
There exists the possibility of not displaying prices on the dryer’s display. See the TOOLS menu, OPTIONS
submenu in the Operating Instructions Manual, COIN models, Section 7.1.2.
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VENDING PRO in ADVANCED mode

Machine connected to an external central payment unit. Price specified for each program and selection
of program from the central unit
The price of each drying cycle is programmed in the central vending unit.
From the central vending unit, the user selects the desired drying program.
After entering the full price of the program, the central vending unit must send the dryer the order to start the
program in accordance with the following ratio:
Drying Program 1 -> ONE pulse
Drying Program 2 -> TWO pulses
Drying Program 3 -> THREE pulses
If more coins are inserted in the central vending unit during the drying and cooling stages, the program time is
increased in the ratio of 1 pulse = an increase of 1 minute.

This memorises the price of each program.
It allows selection of the program to be used.
It sends the pulses indicated to start each program.
Acting on the dryer

Configuring the Technical Area’s Parameters menu.
Type of coin meter: VENDING PRO
Pulse mode: ADVANCED
Type of coin: to be decided by the user
Decimal position: to be decided by the user
Configuring the TOOLS menu, OPTIONS submenu (Operating Instructions Manual, COIN models, Section
7.1.2).
It is advisable to programme the Confirm start function as NO.
Programming the prices for the programs

PRICES menu.
Attention!!!
The price shown on the dryer’s display is for information purposes only. In reality, each program's price is
defined in the central vending unit. Both prices must be the same.
If the automatic price modification option is used depending on the time and day of the week, the dryer’s
programming must be consistent with the programming in the vending unit.
There exists the possibility of not displaying prices on the dryer’s display. See the TOOLS menu, OPTIONS
submenu in the Operating Instructions Manual, COIN models, Section 7.1.2.
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TEST program 17
3. TEST program
The TEST program is a dryer operational mode designed for checking the safety and control mechanism
operations and a complete run-through of its operation.
It consists of a series of stages that are executed sequentially.
Some stages only provide information; for example: status of the suction pressure switch.
Other stages require a dryer intervention to check the proper functioning of a control mechanism or how a
function is running; for example: the operation of the suction motor stop.
It is advisable to complete the running of the TEST programme with the corresponding machine wiring diagram.
3.1 Introduction to the TEST program
Different steps have been outlined in the explanation of each stage. Carefully read the ENTIRE
contents of each stage presentation before carrying it out.
Each of the steps that make up the TEST program.

stage Some of the stages only appear on machines with electric heating.
Device or function to be checked
checking <Indicates checking an input signal to the microprocessor
>Indicates checking an output signal from the microprocessor
Warnings that should be heeded for a proper implementation and understanding of the
remarks checking
operation Action to be run in order to check the stage
status Status of the device

Report issued by the dryer control according to the different statuses of the devices
display report checked
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TEST program 18
3.2 Accessing the TEST program

Function of the key while running the TEST program.
Horizontal movement
Vertical movement
Confirmation of the selection/modification of parameters and

values
Access to the menu or block selected
Back to the higher level
Displaying the temperature of the machine while the TEST program is running.
The temperatures of the machine are displayed at the top of the screen:
Ti: Temperature of the air on entering the dryer
Control probe: PT1000. (Identified in the wiring diagram as R1).
To: Temperature of the air on exiting the dryer.
Control probe: NTC. (Identified in the wiring diagram as R2).
Displaying the value of the moisture sensor while the TEST program is running.
Machines with an active moisture sensor display the sensor value.
In a machine without linen, the value should be high (usually above 3,000)
On shorting the two moisture sensor electrodes, the value should be significantly less (less than
3,000).
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TEST – Professional models 19
3.3 Running the TEST program. PROFESSIONAL models
SAFETY WARNING
THE TEST PROGRAMME MUST BE RUN WITH ALL THE COVERS FITTED AND PROPERLY SECURED.
ONLY IN THOSE CASES WHERE IT IS ESSENTIAL TO RUN SOME KIND OF CONTROL WITH THE
MACHINE IN OPERATION MAY THE TOP COVER BE LEFT OFF TO ACCESS THE MICROPROCESSOR.
NEVER REMOVE THE COVERS PROTECTING THE MOVING PARTS OF THE MACHINE.
IT IS NOT ADVISABLE TO EXTEND THE DURATION OF A STAGE LONGER THAN IS NECESSARY TO
CHECK THE CORRESPONDING DEVICES.
3.3.1 Stages common to all models
checking < EMER. STOP 12V

remarks
This checks the operation of the emergency stop’s 12v DC circuit (S6).
The emergency stop device is not fitted in some models.
operation
Press and release the Emergency Stop button.
connection
status report on display
terminal
Button at rest (closed circuit) NO
X12, 1-2
Button locked (open circuit) YES
checking <EMER. STOP 230v

remarks
This checks the operation of the emergency stop’s230v circuit (S6).
The emergency stop device is not fitted in some models.
operation
Press and release the Emergency Stop button.
connection
terminal
Button at rest (closed circuit) NO
X12, 4-5
Button locked (open circuit) YES
checking < DOOR (of the dryer)

remarks
This checks the operation of the microswitch (S1) controlling the status of the dryer’s door.
operation
Open and close the door.
connection
terminal
Door closed (closed circuit) CLSD
X6, 1-2
Door open (open circuit) OPEN
Cod. 577353en
Rev. 02/0519
checking <FILTER DOOR

remarks
This checks the operation of the microswitch (S2) controlling the status of the filter door.
It will only be possible to continue running the TEST if a change has been detected in the status of the
microswitch controlling the filter and dryer doors.
operation
Open and close the lint filter door.
connection
terminal
X6, 3-4
checking >EXHAUST
remarks
This starts up the suction fan motor.
operation
Press the key to activate the contactor (KM1) controlling the suction motor (M1)
When the suction fan starts up:
• The FAN ALARM should remain displaying OK
• After a few seconds, the PRESSURE SENSOR report should change from OPEN to CLSD.
connection
terminal
Contactor KM1 deactivated OFF
X11, 1-2
Contactor KM1 activated ON
checking <FAN ALARM

remarks
This provides information on the status of the thermal protection (F5) for the fan motor.
When operating correctly, the thermal protection circuit should remain closed.
operation
No action
connection
terminal
Thermal protection circuit (F5) closed OK
X11, 5-6
Thermal protection circuit (F5) open Alarm 19, 20
checking <PRESSURE SENSOR

remarks
This provides information on the status of the suction control pressure switch (S3).
The pressure switch circuit should close a few seconds after the fan motor starts up.
operation
No action
connection
terminal
Fan motor halted OPEN
X8, 5-6
Fan motor running. CLSD
Cod. 577353en
Rev. 02/0519
checking >INVERTER
remarks
This connects the power supply to the drum motor control (M2) for the frequency inverter (U1).
operation
When the INVERTER stage is accessed:
• The SUCTION motor starts up
• The fan alarm should remain as OK.
Press the key. The U1 inverter control contactor (KM2) is connected and the drum motor rotation
is started.
connection
terminal
X11, 3-4
checking <MOTOR
remarks
This checks the rotation of the drum and the rotation detection device (B1).
With each rotation of the drum, the control emits a beep and alternates the display report.
operation
No action The drum should be rotating.
connection
terminal
Motor rotating. YES / NO X9, 1-2
3.3.2 Specific stages for ED260, ED340, ED460 and ED660 machines with gas heating
checking >HEAT POWER

remarks
This stage only appears if the drum motor is running.
It supplies the ignition device and the gas heating system control.
Supply voltage at indicated connection terminals: 115v AC.
operation
Press the key to connect the heating system.
connection
terminal
Heating system disconnected OFF
X2,1-7
Heating system connected ON
checking >HEAT DEMAND

remarks
This stage only appears if the burner is supplied.
It ignites the gas burner.
Electrical signal voltage at indicated connection terminals: 230v AC.
operation
Press the key to ignite the burner
connection
terminal
Burner unlit OFF
X2, 2-7
Burner lit ON
Cod. 577353en
Rev. 02/0519
checking <HEAT ALARM

remarks
It reports on an alarm detected by the burner control device.
The main causes of an alarm appearing may be:
• Fault in the gas supply
• Ignition fault
• Loss of flame detection while the burner is operating.
• Input overtemperature (temperature probe S5 with open circuit).
operation
To cause an alarm to appear, shut off the gas supply and start up the heating. The alarm should appear
after various attempts at igniting the burner.
connection
terminal
No alarm OK
Board A2, 4-12
Alarm detected ***
checking >HEAT RST (gas burner)

remarks
This enables the burner control device alarm (HEAT ALARM) to be cancelled.
operation
Press the key when the alarm detection report (***) appears on the screen in the previous stage.
ATTENTION!
If pressing the key is delayed more than 15 seconds, the alarm report appears on screen. In this
case the steps outlined in the final CANCELLING GAS BURNER ALARM section of the specific information
for gas heated machines.
connection
terminal
No reset order OFF
X2, 4-9
Reset order ON
checking <OVERTEMP OUT

remarks
Safety thermostat for the air temperature at the dryer’s vapours output
operation
Connect the electric heating, wait for the machine to reach the maximum temperature and check that the
dryer’s air input thermostat (S4) does not disconnect.
The S4 thermostat is tared at 100ºC.
connection
terminal
S4 contact closed OK
X8, 1-2
S4 contact open NOK
CANCELLING THE GAS BURNER ALARM

When the alarm report appears on the screen, a countdown of 60 seconds also appears.
Other possible actions:
Press the key. The description of the alarm will be displayed.
Press the key to silence the acoustic warning.
Once the safety countdown has ended, the key will be displayed. Press this key to cancel the alarm
and access the home screen of the Technical Area.
Cod. 577353en
Rev. 02/0519
3.3.3 Specific stages for ED900 and ED1250 machines with gas heating
checking > HEAT 1

remarks
This stage will only be effective if Heat Demand stage is active.
It ignites the gas burner 1.
operation
connection
terminal
Burner 1 unlit OFF
X10, 3-4
Burner 1 lit ON
checking > HEAT 2

remarks
This stage will only be effective if Heat Demand stage is active.
It ignites the gas burner 2.
operation
connection
terminal
Burner 2 unlit OFF
X10, 1-2
Burner 2 lit ON
Cod. 577353en
Rev. 02/0519
3.3.4 Specific stages for machines with electric heating
checking > HEAT 1

remarks
Activates the contact (K3) of the first circuit of the electric heating system.
operation
Press the key to connect the first heating circuit.
connection
terminal
Heating circuit disconnected OFF
X10, 1-2
Heating circuit connected ON
checking > HEAT 2

remarks
This stage only appears in models with a double heating circuit.
It activates the contactors (KM4 and KM5) of the second circuit of the electric heating system.
operation
connection
terminal
X10, 3-4
checking <HEAT STATUS

remarks
It checks the connection/disconnection safety of the electric heating contactors.
operation
No action
connection
terminal
Heating disconnected: circuit closed OFF
X10, 8-9
Heating connected: circuit open ON
checking <OVERTEMP IN
remarks
Safety thermostat for the temperature at the dryer’s air input (output from the array of elements).
operation
connection
terminal
X5, 1-2
S5 contact open NOK
Cod. 577353en
Rev. 02/0519

remarks
Safety thermostat for the air temperature at the dryer’s vapours output.
operation
connection
terminal
X8, 1-2
S4 contact open NOK
Cod. 577353en
Rev. 02/0519
3.3.5 Specific stages for ED260, ED340, ED460 and ED660 machines with steam or thermal oil heating
checking > HEATING

remarks
It starts de heating system.
operation
Press the key to start the heating system.
connection
terminal
Heating system on OFF
X10, 1-2
Heating system off ON
3.3.6 Specific stages for ED900 and ED1250 machines with steam or thermal oil heating
checking FLAP VALVE

remarks
Enables and disables the piston thrust to the flap valve.
The piston pushes for a certain time, then it is automatically turned off.
To close the flap valve, set it to OFF position.
operation
Press the key to enable/disable the piston movement.
connection
terminal
Flap valve ON ON X10, 3-4
Flap valve OFF OFF X2, 1-7
Cod. 577353en
Rev. 02/0519
TEST – Coin model 27
3.4 Running the TEST program. COIN models
SAFETY WARNING
THE TEST PROGRAMME MUST BE RUN WITH ALL THE COVERS FITTED AND PROPERLY SECURED.
ONLY IN THOSE CASES WHERE IT IS ESSENTIAL TO RUN SOME KIND OF CONTROL WITH THE
MACHINE IN OPERATION MAY THE TOP COVER BE LEFT OFF TO ACCESS THE MICROPROCESSOR.
NEVER REMOVE THE COVERS PROTECTING THE MOVING PARTS OF THE DRYER.
IT IS NOT ADVISABLE TO EXTEND THE DURATION OF A STAGE LONGER THAN IS NECESSARY TO
CHECK THE CORRESPONDING DEVICES.
3.4.1 Stages common to all models
checking <dryer DOOR

remarks
This checks the operation of the microswitch (S1) controlling the status of the dryer’s door.
It will only be possible to continue running the TEST if a change in the status of the door control
microswitch has been executed.
operation
Open and close the door.
connection
terminal
X6, 1-2
checking <FILTER DOOR

remarks
This checks the operation of the microswitch (S2) controlling the status of the filter door.
It will only be possible to continue running the TEST if a change in the status of the door control
microswitch has been executed.
operation
Open and close the lint filter door.
connection
terminal
X6, 3-4
checking >COIN LOCK

remarks
This checks the operation of the coin meter locking and unlocking device (Y1).
operation
Press the key to unlock the coin meter.
connection
terminal
Coil idle. Coin meter locked. No coins or tokens can be inserted. OFF
Coil active. Coin meter unlocked. Coins or tokens can be X3, 8-7
inserted.
ON
Cod. 577353en
Rev. 02/0519
checking < COIN 1

remarks
This checks the coin meter admission control.
In a two channel coin meter: checking the left-hand channel.
Accessing this checking stage will automatically unlock the coin meter.
Electromechanical coin meter: the display will show the number of insertions.
Electronic coin meter: the display will show the multiple of the value of the base coin set in the
PARAMETERS menu.
operation
Insert tokens or coins
connection
terminal
Electromechanical coin meter: the display shows the number
of tokens or coins inserted.
Electronic coin meter: Example of report on the display
depending on the coins inserted.
• value programmed in the PARAMETERS menu: €0.05 ** X3, 4,5,6
• coin inserted: €0.20; display on screen: 4
checking < COIN 2

remarks
This checks the admission control for the right-hand channel in a two-channel coin meter.
Accessing this checking stage keeps the coin meter unlocked.
operation
Insert tokens or coins.
connection
terminal
Electromechanical coin meter: the display shows the number
of tokens or coins inserted.
See the example for an electronic coin meter in the previous ** X3, 1,2,3
stage.
checking >EXHAUST
remarks
This starts up the suction fan motor.
operation
Press the key to activate the contactor (KM1) controlling the suction motor (M1)
When the suction fan starts up:
• The FAN ALARM should remain displaying OK
• After a few seconds the PRESSURE SENSOR report should change from OPEN to CLSD.
connection
terminal
X11, 1-2
checking <FAN ALARM

remarks
This provides information on the status of the thermal protection (F5) for the fan motor.
When operating correctly, the thermal protection circuit should remain closed.
operation
No action
connection
terminal
Thermal protection circuit (F5) closed OK
X11, 5-6
Thermal protection circuit (F5) open NOK
Cod. 577353en
Rev. 02/0519
checking <PRESSURE SENSOR

remarks
This provides information on the status of the suction control pressure switch (S3).
The pressure switch circuit should close a few seconds after the fan motor starts up.
operation
No action
connection
terminal
Fan motor halted OPEN
X8, 5-6
Fan motor running. CLSD
checking >INVERTER
remarks
This connects the power supply to the drum motor control (M2) for the frequency inverter (U1).
operation
When the INVERTER stage is accessed:
• The SUCTION motor starts up.
• The fan alarm should remain as OK.
Press the key. The U1 inverter control contactor (KM2) is connected and the drum motor rotation
is started.
connection
terminal
X11, 3-4
checking <MOTOR
remarks
This checks the rotation of the drum and the rotation detection device (B1).
With each rotation of the drum, the control emits a beep and alternates the display report.
operation
No action The drum should be rotating.
connection
terminal
Motor rotating. YES / NO X9, 1-2
Cod. 577353en
Rev. 02/0519
3.4.2 Specific stages for machines with gas heating
checking >HEAT POWER

remarks
It supplies the ignition device and the gas heating system control.
Supply voltage at the terminals indicated: 115v AC.
operation
Press the key to turn on the burner supply.
connection
terminal
X2, 1-7
checking >HEAT DEMAND

remarks
It ignites the gas burner.
Voltage of the electrical signal at the terminals indicated: 230v AC.
operation
connection
terminal
Burner unlit OFF
X2, 2-7
Burner lit ON
checking <HEAT ALARM

remarks
It reports on an alarm detected by the burner control device.
The main causes of an alarm appearing may be:
• Ignition fault
• Loss of flame detection while the burner is operating
• Input overtemperature (temperature probe S5 with open circuit)
operation
To cause an alarm to appear, shut off the gas supply and start up the heating. The alarm should appear
after various attempts at igniting the burner.
connection
terminal
No alarm OK
X2, 4-5
Alarm detected ***
Cod. 577353en
Rev. 02/0519
checking >HEAT RST (gas burner)

remarks
This enables the burner control device alarm (HEAT ALARM) to be cancelled.
operation
Press the key when the alarm detection report (***) appears on the screen in the previous stage.
ATTENTION!
If pressing the key is delayed more than 15 seconds, the icon appears on screen. In this case
the steps outlined in the final CANCELLING GAS BURNER ALARM section of the specific information for
gas heated machines.
connection
terminal
No reset order OFF
X2, 4-9
Reset order ON
CANCELLING THE GAS BURNER ALARM

As soon as the alarm symbol appears on the display, press the key for a few seconds. The code
corresponding to the alarm will be displayed and a 60 second countdown.
Other possible actions:
Press the key. The description of the alarm will be displayed.
Press the key to silence the acoustic warning.
Once the safety countdown has ended, the key will be displayed. Press this key to cancel the alarm
and access the home screen of the Technical Area.
Cod. 577353en
Rev. 02/0519
3.4.3 Specific stages for machines with electric heating
checking >HEATING 1
remarks
It activates the contact (K3) of the first circuit of the electric heating system.
operation
connection
terminal
X10, 1-2
checking >HEATING 2
remarks
Machines with electric heating system, and only on models with a dual heating circuit (heating power equal
to or exceeding 18kW).
It activates the contactors (KM4 and KM5) of the second circuit of the electric heating system.
operation
connection
terminal
X10, 3-4
checking <HEAT STATUS

remarks
Machines with electric heating system.
It checks the connection/disconnection safety of the electric heating contactors.
operation
No action
connection
terminal
Heating disconnected: circuit closed OFF
X10, 8-9
Heating connected: circuit open ON
checking <OVERTEMP IN
remarks
Safety thermostat for the temperature at the dryer’s air input (output from the array of elements).
operation
connection
terminal
X5, 1-2
S5 contact open NOK
Cod. 577353en
Rev. 02/0519

remarks
Safety thermostat for the air temperature at the dryer’s vapours output.
operation
Connect the heating, wait for the machine to reach the maximum temperature and check that the dryer’s air
input thermostat (S4) does not disconnect.
connection
terminal
X8, 1-2
S4 contact open NOK
Cod. 577353en
Rev. 02/0519
Counters menu 34
4. COUNTERS menu
The dryer has two counters that record the time of use of the machine and any incidents that may
have occurred.
ATTENTION!
The values registered by the counters cannot be deleted.
4.1 Accessing the COUNTERS menu

4.2 Menu options

• USAGE COUNTERS
• ALARM COUNTERS
4.3 Selecting menus and options
Use the multifunction keypad to move and select the different counters.
Vertical movement
Access to the selected counter
Access to higher level
Cod. 577353en
Rev. 02/0519
Counters menu 35
4.4 Consulting the counters
Usage counters. These register:

• HOURS OF WORK. Hours during which the dryer is running a drying program.
• PROGRAMS EXECUTED. The program counter increases when a drying program ends.
Alarm counters. These register the number of times that an alarm has been triggered.
A list of the registered alarms and alarm code that appears on the screen when an alarm is reported.
4.4.1 List of the main alarms
CODE ALARMS CODE ALARMS

2 Assembly error 12 Temperature output probe
3 Inverter communication fault 13 Input thermostat alarm
4 Inverter over-current 14 Output thermostat alarm
5 Motor overheating 15 Rotation fault
6 General inverter fault 16 Gas ignition fault
7 Inverter configuration fault 17 Electric heating fault
8 Lind door 18 Heating fault
9 Overtemperature 19 Vacuum fault
10 Heating fault 20 Fan fault
11 Temperature input probe 21 Model error
Cod. 577353en
Rev. 02/0519
Inverter menu 36
5. INVERTER menu
A setup menu that allows the inverter’s specific operating parameters to be dumped from the microprocessor
memory to the inverter’s memory.
This operation should not be repeated except in the case of accidental de-configuring, or a change of inverter or
of the control microprocessor.
Should you have any doubt on the inverter operation, you can compare the content of the inverter memory with
the microprocessor parameters. In that case the setup verification can be executed.
5.1 Accessing the INVERTER menu

5.2 Menu options

• PROGRAM
• CHECK
5.3 Selecting menus and functions
Use the multifunction keypad to move and select the different functions.
Vertical movement
Run the selected function
Go back to the functions of the INVERTER menu
Access the initial menu of the Technical Area
5.4 Running functions
Running the PROGRAM function

Select the function and press the run key.
The dryer control switches on power to the inverter and modifies the inverter’s operating parameters according
to the operating pattern stored in the memory of the dryer’s microprocessor.
During the modification process the screen displays the PROGRAMMING INVERTER report and the parameter
that is being modified.
Once this operation has been carried out satisfactorily, the Finished OK report is displayed on the screen.
Cod. 577353en
Rev. 02/0519
Inverter menu 37
Running the CHECK function

Select the function and press the run key.
The dryer control switches on power to the inverter and compares the inverter’s operating parameters with the
operating pattern stored in the dryer’s memory.
During the modification process the screen displays the CHECKING INVERTER report and the parameter that
is being modified.
Once this operation has been carried out satisfactorily, the Finished OK report is displayed on the screen.
If a fault is detected during the check, the non-matching parameter is identified by means of a message on the
display.
Cod. 577353en
Rev. 02/0519

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TECHNICAL ASSISTANCE

SYMBOLS USED IN THIS MANUAL

TRANSLATION OF ORIGINAL MANUAL

1. TECHNICAL AREA. DESCRIPTION

Before removing any of the covers:

FAILURE TO COMPLY WITH THESE WARNINGS MAY RESULT IN A SERIOUS ACCIDENT.

1.1 Accessing the TECHNICAL AREA

ONCE ALL THE NECESSARY OPERATIONS ARE

1.3 Selecting menus and options

Function of the keypad

KEY SYMBOL KEY FUNCTION

Confirmation of the selection/modification of parameters and

Access to the menu or block selected/ confirmation of the

Back to the higher level

Default SETTINGS values (def)

Accessing parameter configuration

2.1 Configuring PARAMETERS. PROFESSIONAL models

parameter MOISTURE PROBE

action GENERAL RESET

action COUNTERS RESET

action ACCESS CODE RESET

configuring the PURGE TIME

2.2 Configuring PARAMETERS. COIN models

parameter MOISTURE PROBE

parameter COIN RDR TYPE

parameter PULSE MODE

parameter DECIMAL POINT POS

parameter COIN CHANNELS

parameter COIN 1 VALUE

parameter COIN 2 VALUE

action COUNTERS RESET

action ACCESS CODE RESET

action ACCOUNTING RESET

parameter PURGE TIME

parameter DAY (of the week)

COIN. (Coin counter)

TOKEN. (Token counter)

Example of the use of VENDING mode:

VENDING PRO in BASIC mode

Features of the central vending unit

Programming the prices for the programs

VENDING PRO in ADVANCED mode

Features of the central vending unit

Acting on the dryer

Programming the prices for the programs

3.1 Introduction to the TEST program

Each of the steps that make up the TEST program.

status Status of the device

3.2 Accessing the TEST program

KEY SYMBOL KEY FUNCTION

Confirmation of the selection/modification of parameters and

Access to the menu or block selected

Back to the higher level

3.3 Running the TEST program. PROFESSIONAL models

3.3.1 Stages common to all models

checking < EMER. STOP 12V

checking <EMER. STOP 230v

checking < DOOR (of the dryer)

checking <FILTER DOOR

checking <FAN ALARM

checking <PRESSURE SENSOR

checking >HEAT POWER

checking >HEAT DEMAND