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TPG RAN Project - CPS Build Installation Guidelines

v4.0
Do it correct at first time
Main Objective

• To create a consolidated document that can guide the field team during site build align to the client
standard documentations supporting TPG RAN Projects.

• To achieve “do right at first time” by highlighting the proper installation practice for those recently
identified common snags coming from previous build.

• To established a document that will be used by the Build Team and Quality Assurance Team as
common reference during site build, QA audit and HOP review.
This document will focus on the following TPG RAN Scope
❑ Internal Installation
• New BTS/ MER rack (Single Rack and Double Rack Solution)
• IDCDP Installation
• FMT, Fiber Distribution Frame and Alarm Patch Panel
• Baseband Unit (Nokia)
• Power System (Huawei and Eltek)
• Internal Earthing
• Cable Gland and Hybrid Cable

❑ External Installation
• External Earthing
• Steel Works, Cable Ladder and Tray lids
• Hybrid Cable, Breakout Box
• Antenna (5G and 4G) Installation
• GPS Installation

by MDS
Internal Recommended Installation – Single Rack Solution
CST QA Forum #3 01-11-2022 SET-S203 Tx and MER Racks : Item 6 (Q&A) Question 2 : The EBP is be the document to be followed and should always reflect the current STD-135 rack layout drawing. Should there be a discrepancy between the
two documents, contact Central Standards team to determine which rack layout should be complied with

New Single Rack Layout to be followed under STD D135 v1.0 Right side view Left side view Rear view
(Please contact CPS PE/PM in case EBP Layout and STD D135v1.0 has discrepancy)

Sample Single Rack Layout Installation


IDCDP 1 : slot 36
(DBM0057 or RGL140/100)

IDCDP 2 : slot 31
(DBM0063 or RGL141/101)

FDF : slot 26

FMT : slot 24, 22 and 20

Alarm Panel : slot 18

FSEE : slot 16

FMT BBU side : slot 14

Nokia BBU2 (5G) : slot 12

BBU Shelf 2 : slot 9

Nokia BBU1 (3G/4G) : slot 7

BBU Shelf 1 : slot 4

Reminder: This is the only portion that we recommend to install yellow split harness wrap support
(from FMT to FDF). The rest will only require Velcro to secure and groom the fiber cables - spiral
(Please note: In case we have 42RU Rack IDCDP 1 will start at slot 40) wrap is NOT allowed
TIP: Use the pre-installed flat bar in the rack to properly route and secure all cable running from left to right or vice
Note : In case we only have 1 BBU on site, BBU will be installed at BBU2 slot – slot 12. versa like earth cable and GPS cable). The are scenario that these items needs to move to fix the correct cable
Please refer to the STD D135 v1.0 documents of Rack layout specially if we have two (2) rack layout scenario. For any discrepancy, pls. send an routing (in red arrow)
email to your respective PE or to QA team.
Reminder : All Racks (MER, BTS and Tx racks) – must be bolted to the floor and wall using type 17, 2 – 25mm long Tek Screw (for
applicable shelter type) and All cable tie must be properly flushed.
Applicable for ODU, ICS Shelter and existing Shelter
Internal Recommended Installation – Cable Route (Single Rack Solution)
CST QA Forum #3 01-11-2022 SET-S203 Tx and MER Racks : IDCDP installation (page 44): Hybrid trunks should be run in the hybrid trunk sheath to the rack or cabinet, and be stripped back only at entry to the rack or cabinet

Earth cable run Alarm cable and CPRI run Hybrid cable run DC cable run
(Green) (Brown/Yellow) (Black) (Blue/Red)
Hybrid cable, DC cable and Earth cable
will enter the rack at the rear side.

Rack
front rail MER/BTS Rack
(Top view)
Rack
Note: This layout is before the STD D135 issuance rear rail
Patch panel should be between FMT and FSEE

Note:
(1) Earth Strip of the MER/BTS rack can be moved to
either side dependent on the location of the rack
inside the shelter. TIP: position the earth strip to the
most accessible location.
(2) Earth Strip / rack must be connected by 35mm earth
cable going to the Shelter SPC.
(3) Hybrid cable can be only stripped after entering the
rack.
(4) Tx Fibre, Fiber patch and alarm cable must be secured
using the from rail of the rack. For the alarm cable
terminated at the rear of the patch panel, this can be
secured on the back rail.

Pls. note rack back cable support was IDCDP 1 and 2 earth cable. Reminder to Earth and FSEE cable route from
Internal fiber tails and alarm cable should be run on moved to this location to properly have extra length to be able to open and right side going to left side of
the rail and not outside the rack. Properly groom guide the equipment earth and FSEE close the unit. Pls. note IDCDP 1 earth the rack. This was guided by the
using velcro tie. These cables will enter the rack in cable. connection is manually drilled hole. back support of the rack.
front side.

Applicable for ODU, ICS Shelter and existing Shelter


Internal Recommended Installation – Cable Route (Single Rack Solution)

In the event that we can’t eliminate crossing


of power cable and data cable, we can
proceed but we must limit as much as
possible.
35mm earth cable with bolt, flat –
spring washer and nut. Pls. supply
correct lugs and maintain a gap on
the lug connections.

Limit the excess bolt thread to less


than 5 but at least 3 thread after
the nut.
Tx internal fiber. It must be New or Existing Tx Equipment
protected by a yellow split
harness wrap Alarm cable route
(4 runs)

Hybrid Cables

MER Rack where in BBU, Alarm box, New or Existing PSU


DC cable route. Pls. follow the correct
IDCDP and FMT were collocated
cable size. Pls. refer to the STD
document.

Note : This is an ideal cable route but may differ in some site due to equipment layout.

Applicable for ICS Shelter and existing Shelter


Internal Recommended Installation – Two Racks Solution
CST QA Forum #3 01-11-2022 SET-S203 Tx and MER Racks : Item 6 (Q&A) Question 2 : The EBP is be the document to be followed and should always reflect the current STD-135 rack layout drawing. Should there be a discrepancy between the
two documents, contact Central Standards team to determine which rack layout should be complied with

New Two Rack Layout to be followed under STD D135 v1.0


(Please contact CPS PE/PM in case EBP Layout and STD D135v1.0 has discrepancy)

Note: This is the correct CPRI cable routing for ODU inter bay connections. Propose DC cable grooming for ICS shelter

Note: This layout is before the STD D135 issuance


Patch panel should be in BTS rack top portion

Important Item to note :


• In case we only have 1 BBU on site, BBU will be installed at BBU2 (5G) slot – slot 30.
(Please note: In case we have 42RU Rack IDCDP 1 will start at slot 40) • Intra-rack fiber patch leads should be armored, but non-ruggedized fibers may be used if protected using yellow split harness wrap.
• Unless fiber patch leads are protected with an armored (ruggedized) or heavy-duty shield, Velcro ties must be used to restrain fibers. Armored cables may be secured by black cable-ties within the
Note: (1) Always follow the rack assignment based on the FC
equipment housing.
drawing. In case only for new ICS Zone cool shelter, rack
• Clusters of fiber cables must be bundled using yellow split harness wrap support only, spiral wrap is NOT allowed and must be replaced if installed
assignment was not mentioned, follow the VOD-ZCS-FP-
002_01 (FLOOR PLAN) document. Reminder
• All Racks (MER, BTS and Tx racks) – must be bolted to the floor and wall using type 17, 2 – 25mm long Tek Screw (for applicable shelter type)
• All cable tie must be properly flushed.
Internal Recommended Installation – Optus Rack Approved Layout (Single and Dual Rack)
Note:
• Follow the approved Optus Single rack or Dual rack solution (based on EBP
and FC) if Optus Layout is not included on the FC drawing for TPG Lead ejV
build.
• For 4 sector sites, first Ericsson BBU allocated for S4 will be installed 1U after
the bottom BBU. FMT between BBU1 and BBU2 of S4 is still required.
• All cable routing, labelling and DC/Earth cable termination will follow TPG
standard

Note:
• For Optus using Nokia BBU, first BBU will
start at slot 14 and 2nd BBU if required
will start at slot 9.
• BBU Support shelf is required per BBU.
• These slot will be the same slot for Dual
rack solution.
• Other equipment (IDCDP, FMT,FDF and
DCDU) will have the same slot allocation
as Ericsson Rack Layout.

Layout of Optus Nokia BBU

Applicable for ODU, ICS Shelter and existing Shelter


Internal Recommended Installation – IDCDP 1 and IDCDP 2
CST QA Forum #3 01-11-2022 SET-S203 Tx and MER Racks : IDCDP installation (page 44): Hybrid trunks should be run in the hybrid trunk sheath to the rack or
cabinet, and be stripped back only at entry to the rack or cabinet
Reminder to check the correct model type vs IDCDP numbering
(IDCDP1 : DBM0057 or RGL140, 100 : IDCDP2 : DBM0063 or RGL141, 101)

Blanking panels or fillers must be installed

ICS IDCDP, Butterfly nut must be installed


DECON IDCDP, flat washer before wingnut must be installed
(Reminder : Make sure IDCDP cover must be installed correctly)

Legend sheet. Reminder to all check the correct model of the RRU installed.

Traffolyte Label. Reminder New labels identifying equipment in the Vodafone network
must identify devices as either “Vodafone” or “V” (SETB – 104)

Note: DC Cable Label materials


✓ Material type: Nylon wrap around self-laminating label
✓ Label product supplier: Panduit S100X150VAC
✓ Label Location: 50mm from each cable termination end

All DC feeds must be run on the correct routes. All labels must
be installed on the correct location - clear and readable
DC cable route for DC cable route for
Feed A, B and C Feed D, E and F (1) Reminder to install the protective plastic cover properly.
(2) DC feeds and earth cable must have flat<> spring washer.
Marking is required to show the nut was tighten correctly
(3) Earth cable must be 16mm connected to rack earth strip.

Reminder to have extra slack for the DC feeds and Earth


cable to easily slide out the IDCDP tray.

Hybrid DC Cable Termination


(1) All Hybrid DC cable must be terminated.
Note: (2) Use correct size of bootlace (brown for 10mm)
• IDCDP 1 : slot 36 on the MER rack while IDCDP 2 : slot 31 on the MER rack. (3) DC cable is properly fitter on the bootlace and
• Feed DC cable will depend on the cable size : 125A – 35mm / 63A – 16mm no expose copper.
• Sample feed labels: DC-48V V - MER1 IDCDP1 Feed A to VHA PSU1 CB11 Circuit Breaker installation
(1) Screw on each CB must be properly tighten (Top
• Always use correct CB rating : 40A – HB Dual band (L18/L21) , LB Triband
(700,850,900) and NR3600 while LB Single band must have 20A.
Reminder : Always check the IDCDP cover (Top and front) if correctly and Bottom) including the Busbar comb.
installed and secured before leaving the site (2) Use correct tools - Phillips vs Pozidriv screws
• Always follow the STD Document based on the site classifications.

Applicable for ODU, ICS Shelter and existing Shelter


Internal Recommended Installation – FMT, Fiber Distribution Frame and Alarm Patch Panel
Fiber Cassette : S1 (left), S2 (middle) and S3 (right). Last available slot must be for S4 (for 4 sector site)
(1) Always follow the correct STD document and EBP for the port to use.
(2) Legend sheet must be laminated and properly installed – always check the RRU and NR36 model
(must be always aligned to EBP and what installed on site.
Sample Fibre Label installation
(3) All fiber must be labelled correctly following STD-D259.
(4) All spare ports must have dummy covers.
✓ Sample CPRI label : Vodafone MER1 ODF1 CST2 RFF2 P1718S2 18/21 RRU5Vodafone BBU1 B4 RF4

Fiber- and Alarm cable Label material


✓ Material type: Nylon flag type self-laminating label
✓ Label product supplier: Panduit S100X150VAC
✓ Label Location: 50mm from each cable termination end

Fiber Management Tray :


(1) S1 (1st), S2 (2nd) and S3 (3rd). Last available slot must be for S4 (for 4 sector site)

Recommended : to install yellow split harness wrap support (from FMT to FDF – Single or Two rack solution).
The rest will only require Velcro to secure and groom the fiber cables - spiral wrap is NOT allowed

Alarm Patch Panel :


Patch Panel slot assignment
(1) Blanking plate must be installed for all un-used ports.
✓ White : PLC (slot 1 & 2)
(2) Always follow the assign/correct adaptor colour and port allocation
✓ Orange : V-PSU (slot 3 & 4)
(3) All labels must be clear and readable for both patch panel and alarm cables.
✓ Blue : O-PSU or Not Used (slot 5 & 6)
(4) STD documents
✓ Yellow : BTS LAN (slot 7 & 8)
STD-D450 Alarm Wiring 5G Overview - Nokia BTS - v6.0
✓ While : OP Mains Fail or Not Used (slot 9)
SED-329 Nokia Airscale Installation at Vodafone Sites - v0.10 (page 58 to 64)
STD-D446 Alarms Wiring - Combined Signals (for TPG with RAN and TX PSU)
Nokia FSEE : Sample Front and Rear Label installation
(1) Port numbering start from right to left. Last two ports from left must be
only used for Optus Ejv PSU.
(2) Make sure that earth cable must be properly tighten with flat<>spring
washer (common snags during QA audit).
(3) Earth cable and HDMI cable must be have (from/to) labels.
(4) All un-used must have the supplied cover.

Excess Fiber Tray : All excess/extra fiber length (including Tx cable) must be
Reminder: groom properly on the tray (from BBU and from FDF). Recommended to have
• Maintain an enough separation between data cable and DC cable and earth cable. 3 meter CPRI cable for single rack solution.
• Alarm cable - Front and rear cable route must be routed using the front and back rail of the MER rack
respectively
• Alarm cable - Front termination is going to FSEE alarm box while rear termination is going to equipment side Refer to the sample wherein 5G only
• Alarm cable is CAT5 or better. have 1 connections (blue) while HB has
• All internal fiber be routed within the rack rail and must not run outside the MER rack. (2) connections (red)

• Legend sheet must reflect the actual connections per TU – (1) if we only 1 single connection and (1 and 2) if
we have dual connections.

Applicable for ODU, ICS Shelter and existing Shelter


Internal Recommended Installation – Baseband Unit Nokia Airscale
All excess/extra fiber length must be properly groom and secured in the excess
fiber tray.
Nokia BBU :
(1) In case we only have 1 BBU on site, BBU will be installed on the upper location
(slot 12)
(2) Cable holder must be installed at all time to properly secure and groom and
fiber cable (1OFF at both side)
(3) Screw must be correctly tightened on all BBU cards (ABIO, ABIA, ASIB and ASIK)
(4) Fiber cable must be secured by the following (SED-322 page 74) and not spiral
allowed/required.
Velcro : Non – ruggedized fiber and at the BBU cable holder.
Cable Tie : Ruggedized fiber and within the same equipment housing
Un-used port must be covered by correct rubber boots.
BBU Shelf must be installed per BBU
850 ACMA Label : SED-043 ACMA
850MHz Licence Template - v2.0 Proper DC cable, Earth cable and GPS cable routing
Cable holder
(1) 1st slot – for card (top slot : B3 and B6) (underneath the BBU shelf)
(2) 2nd slot – for card (middle slot : B1,B2, B4 and B5)
(3) 3rd slot – for card (bottom slot : ASIB/ASIK)
Nokia BBU DC Cable Termination:
(1) DC cable including the GPS cable and earth cable must be run underneath the
BBU shelf to maintain separation between DC cable and data cable.
(2) Right ASIB/ASIK will only require DC cable – if 1OFF BBU is on site serving 3G,
4G and 5G TU but both ASIB/ASIK should have earth cable at all scenarios.
(3) DC cable must be 16mm dual isolated multistranded flexible cable (SED-329
page 30)

(a) Strip the ends of the DC cable to 18mm using cable insulation
stripper. Do not attach bootlace ferrules to the end
(b) Strip the outer insulation by 6mm.
Same instruction can be found SET-S203 Tx and MER Racks – Slide 9
Sample Label installation
Note: DC Cable, Earth cable and GPS cable Label materials
Reminder:
✓ Material type: Nylon wrap around self-laminating label
• Actual port used on the BBU must be aligned on the EBP. In case there are discrepancies, email
✓ Label product supplier: Panduit S100X150VAC
approval from the designer must be secured.
✓ Label Location: 50mm from each cable termination end
• Fiber patch label should be same labels on the Fiber Distribution Frame.
• GPS cable should be cut to correct length going to the BBU – looping the excess GPS cable is not
Label material
permitted.
✓ Material type: Nylon flag type self-laminating label
• Fiber cable (CPRI) labelling standard - STD-D259 CPRI Fibre Nokia BBU-ODF Labelling Standards - v1.0
✓ Label product supplier: Panduit S100X150VAC
✓ Sample CPRI label : Vodafone BBU1 B4 RF4 Vodafone MER1 ODF1 CST2 RFF2 P1718S2 18/21 RRU5 ✓ Label Location: 50mm from each cable termination end

Applicable for ODU, ICS Shelter and existing Shelter


Internal Recommended Installation – Power System
Power supplies must be installed in a location that allows sufficient access space to install and maintain electrical cables and batteries. An absolute minimum working space of 600mm is required in front of the system, although 900mm is
optimal (SED 322 page 51)

Three single-phase electrical feeds must be run


• PSU shelf cover must be installed properly and
screw properly tightened. inside the existing grey duct or conduit to power
All DC cable routed and secured supplies (SED 322 page 51)
• Flat fibre material on top of the CB – should
not be removed
properly. PSU top cover correctly
• PSU AC connection – Separate earth must be installed.
run for each earth connection (PE1, PE2, PE3) Legend sheet (Left) for the PSU shelf CB
termination (Right) for the DCDU CB termination.
Note: AC cable plastic conduit must be
Traffolyte labels
up to AC termination point (before the
(1) Top portion (middle position) : Vodafone PSU 1 plastic termination cover)
(2) Left side (on top of AC termination : AC warning signage.
(3) Cover of the un-used rectifier slots : 24kW capacity PSU
warning (only required if we have 6 x 3kW rectifier).
PSU Earthing – all 35mm and must have no heat shrink.
(1) Top connection – PSU rack earth connection going to the shelter main earth bar
(2) Middle connection – Connection going to the PSU shelf.
(3) Bottom connection – Connection going to the DCDU
(4) 0V Connections – 0V busbar going to shelter main earth bar (must use angle lug. Cable route and PSU top cover : All
cable must be fed top rear side.
Alarm Cable must have clear, readable label (flag type) and termination must
have bootlace
✓ STD-D450 Alarm Wiring 5G Overview - Nokia BTS - v6.0
✓ SED-329 Nokia Airscale Installation at Vodafone Sites - v0.10 (page 58 to 64) Earth has no
✓ STD-D446 Alarms Wiring - Combined Signals (for TPG with RAN and TX PSU) heat shrink
All rectifier must be in lock position and alarm free.
DCDU Connections (SET-S203 slide 15) DC cable (-)
must have heat
Battery installation (1) Must have earth connections (35mm) going to the PSU rack main earth.
shrink
(1) All nut (front and top) must be torqued to 8Nm. Once torque, (2) Use correct ferrules (18mm from end of the taper to tip)
marking must be applied. (3) Insulated ferrule can be used for cable up to 25mm
(2) Grease is NOT allowed. (4) Pin ferrule is for 35mm.
Earth and (+) DC connection must be using angle lug
(3) Minimum clearance between batteries - 10mm. Use the battery
spacer (SETB-113 Leoch Battery separators - v2.0) DC cable (+)
(4) Only use supplied Battery link and must be straight (not deformed). must have heat
Washer should be installed. shrink and no
(5) Right angle connection (DC cable from PSU) must be connected on copper and
the top connection (battery plate should be removed) bootlace expose
(6) Battery string counting will start – from bottom to top. Note: Follow
SETB-97 for
(7) Battery Symmetry cable : Battery 3 (+) terminal. Note, battery
ganged CB DC
counting will start from right to left. terminations
(8) Always check SETB-110 Floor Plates under Rectifier System Racks - Note: DC Cable Label materials
v1.0 for the type of shelter that requires floor plates. ✓ Material type: Nylon wrap around self-laminating label
(9) Power Supply racks must be secured via four coach bolts to marine ✓ Label product supplier: Panduit S100X150VAC
ply floors or by using Dyna bolts on concrete floors (SED322 page 51) ✓ Label Location: 50mm from each cable termination end
When using a ferrule with a plastic shank, the
Correct installation of battery sensor must not touch the battery or any steel. insulation must fit inside the insulated shank
Applicable for ODU, ICS Shelter and existing Shelter
Internal Recommended Installation – Power System
Power supplies must be installed in a location that allows sufficient access space to install and maintain electrical cables and batteries. An absolute minimum working space of 600mm is required in front of the system, although 900mm is
optimal (SED 322 page 51)

Traffolyte labels PSU rack installation


(1) Top portion (middle position) : Vodafone PSU 1 ✓ Power Supply racks must be secured via four
(2) Beside PSU SMU : AC warning signage. coach bolts to marine ply floors or by using
Dyna bolts on concrete floors (SED322 page 51.
Always put / replace by plastic filler open space coming from ✓ Eltek power supplies must be secured to the
change or recover CB rear wall using the L-brackets supplied by
manufacturer.
PSU CB legend. Pls. follow the standard STD
document for the CB assignment

All rectifier must be in lock position and alarm free.


Note : Ideally, Existing Eltek PSU must have 8 OFF rectifiers if reused
under RAN Refresh Project. For any discrepancy, pls. inform your PE
before you start the build.

PSU blanking plate must be installed specially if 24V DC-


DC converter was recovered on this slot.

PSU Earthing – all 35mm and must have no heat shrink.


(1) 0V Connections – 0V busbar going to shelter main earth bar.
All DC cables (+) and (-) connections must have heat shrink and no copper expose
specially on the CB termination side. Reminder to always install back the CB
termination sensor.

Alarm Cable must have clear and readable label (flag type)
✓ STD-D450 Alarm Wiring 5G Overview - Nokia BTS - v6.0
✓ SED-329 Nokia Airscale Installation at Vodafone Sites - v0.10 (page 58 to 64)
✓ STD-D446 Alarms Wiring - Combined Signals (for TPG with RAN and TX PSU)

Note:
For sites tagged as POC 4 and BBUT is zero – Test first the BBUT of the existing battery string. If this BBUT will last
5 mins or more, don’t remove the battery and report to your respective PE.

Procedure:
✓ During SLO – after the receiving a confirmation from ORCA (login completed) and RIC support (all TU were
For the battery installation, same process with the new properly locked and SLO can start, Turn off the PSU CB (at DB board) and observe how long the battery will work
battery installation for Huawei PSU on the other slide. without shutting down any equipment.
Pls. note that we need to remove the existing grease on ✓ Observe – if the battery back up time will last more than 5 minutes, report this to your respective PE/PM and
the battery terminal and retighten all battery terminals. retain all battery strings.
✓ In case BBUT is less than 5 mins, continue on the battery decommissioning and recovery for POC4 or based on
FC and EBP details.
Internal Recommended Installation – Internal Earthing
A label is required at each end of every earth cable internal to the shelter/ODU. Any enclosure houses active equipment (Power supplies, BTS racks, MERs and others) must have its chassis earthed and bolted independently to the main earth bar or strap (SED 322 page 31).
Earth Point connections - bolt and flat washer and flat washer, spring washer and nut (SED 322 page 27)

Correct Earth Termination / Installation (SED 322 pages 27 – 28) Earth Cable size per equipment
• Be terminated using single hole compression lugs ✓ 35mm – PSU (requires 2 earth connections) going the main earth.
• Be attached to an earth point using bolt and flat washer and flat washer, spring washer and nut. ✓ 35mm – Tx Rack, MER rack and BTS rack going to main earth
• Be free from heat shrink, electrical tape or other taping or adhesive materials note: if existing rack will be reused or retain, make sure that earth cable was installed.
• Have the correct size compression lug for the cable used.
• Copper strands must not be trimmed to fit into compression lugs. ✓ 16mm – Baseband Unit (BBU), IDCDP, APDP, FSEE and other active equipment going to the
• Maintain 1-2mm of exposed copper cable between the connector end and cable insulation rack/ODU earth strip. For ICS Zone cool shelter, equipment earth cable can be tapped directly
• Have a label at each end of the cable identifying the location of the other end’s termination point. to the ICS rack.
note: make sure that ICS racks were connected to the main earth strip by 35mm
• Labels must be high quality flag or wrap around types only, must be printed, and must be readable from
a standing position in the shelter where possible. When attaching a label to the cable, the first character All Earthing connections should be going towards direction of main earth.
of text must be at the end closest to the terminal.
• Connections must NEVER be piggybacked, doubled up, or connected on either side of an earth bar
• Earth nuts/washers on MERs must face inwards to avoid abrasions
• Earth nuts/washers on earth straps near walls or above racks/cabinets where nuts/washers can fall into
equipment must face outwards.
• Have a minimal amount of excess thread beyond the nut, to minimize any safety concerns: between
3mm and 10mm of thread is required beyond the nut.
• Conductive Gel or earth paste is NOT to be used on earth connections as it provides no benefit
• Marking must be applied after tightening.

Shelter Main Earth Bar


Note: DC Cable Label materials
All criteria must be satisfied else, internal earth bar must be replaced) ✓ Material type: Nylon wrap around self-laminating label Sample earth termination Sample earth termination Sample ICS Zone cool rack earth
❖ Existing earth bar can handle the maximum earth cable required for internal - 35mm ✓ Label product supplier: Panduit S100X150VAC within ICS zone cool rack. within ICS ODU earth strip. connected to earth strip.
earth cable. ✓ Label Location: 50mm from each cable termination end
❖ Earth bar has enough holes to accommodate all equipment.
❖ Earth bar must have no Piggy bank connections.

Recommended type of Earth Bar in case Earth Bar can be still reused as long as the This type of earth bar is recommended
replacement is required criteria were met. All earth cable must to be replaced.
have correct size of ferrule. Poor earthing techniques
Applicable for ODU, ICS Shelter and existing Shelter
Internal Recommended Installation – Cable Gland and Hybrid cable
All Feeders must enter the feeder entry window, enclosed in cable glands that are the correct size and design for the feeder being used. Silicon must not be used to band-aid untightened or faulty glands must be replaced and/or screwed up
firmly, however silicon may be used to seal the feeder entry window. Half-inch feeders must enter the window using the Enersys Split cable glands, which come pre-fitted in new enclosures or may be purchased separately. It is recommended
that the entire gland window be replaced when upgrading sites (SED 322 page 96)

Gland Plates
Sample of replaced/new
1. Cable gland must use correct size base on the cable used. gland plate during RAN
Refresh build
Recommended Gland size:
Hybrid Cable : M63
GPS Cable : M32 (using 25mm black conduit)

2. Recommended to replace the whole gland plate for upgrade


activities like RAN Refresh and Late Join Project.
3. No visible light once all light off (taken inside the shelter).
4. Label must be installed for Hybrid cable and GPS cable upon
entering the gland plate.
Hybrid Standard Port Allocation for 9/18 cable
5. The preferred labelling method is to use vinyl labels with black
text on a red background for Vodafone cables (black text on a
yellow background for Optus cables) – SED 322 page 142.

Hybrid Cable
1. All Hybrid cable must be run / secure on the shelter cable ladder.
2. Recommended to secure by black cable tie : every 1 - meter
separation
3. Hybrid cable can be only stripped after entering the rack. * Always check the updated version. These table was updated as of 28/03/2023.
4. Hybrid label must be installed upon right after entering the gland
plate and before entering the MER/BTS rack.
5. Recommended to have atl east 300mm straight cable run first
before starting the bend going to the cable ladder.

Sample Hybrid and cable gland installation for ODU. Only


strip the hybrid upon entering the ODU flooring. GPS
Applicable for all cable entering the gland plate
cable route will be case to case basis dependent on the
GPS antenna location.
Applicable for ODU, ICS Shelter and existing Shelter
Internal Recommended Installation – Additional Scope
There are several site which PLC is still connected to APDP with 24V Eltek DC-DC converter – Part of the additional scope is to migrate the PLC connection directly to the PSU and recover the existing 24V DC-DC and APDP.

Method of Procedure (MOP)


Alarm Cable Terminations
• Port 1 and 2 : Aircon failed • Install new ICS DC –DC converter directly mount to the Distribution Board.
• Port 3 and 4 : Extra High Temp ❖ (ICS Part # EFDCCON-025W
• Port 5 and 6 : Entry Door Alarm ❖ Pls. email directly : ANZ Enersys Shop shop@enersys.com.au
• Port 7 and 8 : Surge Div. Alarm
• Run and terminate 1.5mm DC cable from DC-DC converter to PSU. Typically, CB20
DC cable going to the PLC unit. or CB15 (10A) is the normal CB allocation but we recommend to always double
check on the STD document that we are using on a per site scenario.
DC cable going to the PSU unit.
• Reconnect the PLC to the new DC-DC converter.
• Recover the existing APDP(24V) where the PLC was connected once PLC is
working fine on the new connection.
• Recover the decommissioned Eltek DC-DC converter. Note that blanking plate
must be installed of the Eltek PSU shelf (if will be retained).
Note: DC Cable Label materials
✓ Material type: Nylon wrap around self-laminating label
Installation of new ICS DC-DC Converter ✓ Label product supplier: Panduit S100X150VAC
✓ Label Location: 50mm from each cable termination end

Additional Decom Scope


• Krone blocks must be removed if no other active load after the equipment decommissioning and recovery.
• Old Transmission Equipment which already for recovery / decommission should be removed.
• For those decom Tx equipment but not part of the FC or CAT file, TPG approval is required.

Instructions:
• All existing krone block either collocated to Tx rack or wall mounted should be recovered if no
active load / connections as a result of the following activities.
• Alarm migration from Krone Block to Patch Panel
• Recovery of old equipment.
• Old Transmission equipment on site must be recovered if the following criteria are met.
• Tx equipment is tag to be recovered in FC or CAT file.
• Tx equipment was already turned off and no other visible connections.
• Tx equipment running on a 24V
• MWR radio with no IF cable connections.

Recovery of Decom Tx Rack and Krone Blocks


Internal Recommended Installation – Sample Internal Installation Photos
TPG Lead – Optus Build

• Fiber Distribution Frame (FDF) Cable layout and Labelling • CPRI cable routing and labelling
• Fiber Management Tray (FMT) – Cable grooming. • DC cable, Earth cable and GPS cable installation.

• Optus BBU DCDU installation


• DC cable termination from BBU and from DCDU including
labelling
• DCDU Legend sheet.

Note: Follow the same cable routing and installation for ODU and two rack solution except fiber lead that will run
from one bay/rack to another bay/rack. Use as reference the cable route from slide 7 – Two rack solution

Single Rack Solution


Applicable for ODU, ICS Shelter and existing Shelter
Internal Recommended Installation – Sample Internal Installation Photos
TPG Lead – TPG Build

• CPRI cable routing and labelling


• DC cable, Earth cable and GPS cable installation.

• Fiber Distribution Frame (FDF) Cable layout and Labelling • Patch Panel and FSEE labelling.
• Fiber Management Tray (FMT) – Cable grooming.
• FSEE Alarm routing and labelling

Note: Follow the same cable routing and installation for ODU and two rack solution except fiber lead that will run
from one bay/rack to another bay/rack. Use as reference the cable route from slide 7 – Two rack solution

Applicable for ODU, ICS Shelter and existing Shelter


External Recommended Installation – External Earthing
The earth kits are installed 1 meter before the transition from vertical to horizontal at top and bottom of the tower. If the distance from the pole or lattice tower/guyed mast is greater than 3 meters, an earth kit is installed prior to the feeder entry gland plate. See SED-313 –
this clearly identifies the need to earth 1 meter before bends (SET-S204 Question 9 page 72)

Tower Top View Connectivity Correct Earth Termination / Installation (SED 322 pages 27 – 28)
Sector Earth Bar / Sector Assembly Earth Bar
• Requires 35mm earth cable connections going to the FEB Top. • Be terminated using single hole compression lugs
• Main earth connections of : (1) All RRU (2) Breakout Box (3) 5G • Be attached to an earth point using bolt and flat washer and flat washer, spring washer and nut.
antenna (4) Other active equipment Sector Earth Bar • Be free from heat shrink, electrical tape or other taping or adhesive materials
• For eJV build, Optus must have separate sector earth bar. • Have the correct size compression lug for the cable used.
• Copper strands must not be trimmed to fit into compression lugs.
Feeder Earth Bar (FEB - Tower Top) • Maintain 1-2mm of exposed copper cable between the connector end and cable insulation
• Hybrid and Feeder earth connections. • Have a label at each end of the cable identifying the location of the other end’s termination point.
• 1 meter before the vertical to horizontal transition.
• Connections must NEVER be piggybacked, doubled up, or connected on either side of an earth bar
• All Sector Assembly earth bar will be directly connected to FEB.
• Have a minimal amount of excess thread beyond the nut, to minimize any safety concerns: between
• Connected to FEB – Tower Bottom by 35mm earth cable.
FEB Top 3mm and 10mm of thread is required beyond the nut.
• Recommended to have 12 holes earth bar.
• Conductive Gel or earth paste is NOT to be used on earth connections as it provides no benefit
• 3 x for Sector Earth Bar
• External to the shelter/ODU, all earth cables connected to the SEB • Marking must be applied after tightening.
• 3 x for Hybrid cables
• 2 x 35mm earth cable connections must be labelled close to the SEB
• 1 x for the mounting to the tower • Labels were preferred to be white vinyl with black text, or paper
• Remaining 2 holes (for S4 if required) with black text and clear heat shrink over label to prevent
deterioration, it is also OK to use Stainless Steel labels. Transport bracing
must be removed
Feeder Earth Bar (FEB - Tower Bottom)
Same requirement on FEB tower top
GPS Cable Earth
Cable ladder
earth Feeder
Earth Bar
Hybrid cable

FEB Tower Top and Bottom

To Tower with same


Service GPS Cable Earth connection shown
Earth Bar
in shelter type

Cable ladder To Earth ring


linking earth ODU Scenario To Earth ring

Note: ODU SEB


• Feeder/Hybrid earth kit is not required if the distance from the tower to gland plate is less than 3 meters. Service Earth Bar
• For ODU site, SEB is recommended at the back of the ODU (and not side the ODU) as the ODU side where all FEB at Gland Plate
hybrid cable are entering will occupy all the space and SEB will not be able to fit.
• All tower earth connections must have 35mm earth cable while active equipment should have 16mm. SEB at ODU Scenario
• For monopoles, the lower grounding kit is installed at the feeder exit point.

Flexible conduit (typically white) is not required for external earthing. Applicable for all types of Towers (Lattice and Monopole)
External Recommended Installation – Steel Works, Cable Ladder and Tray lids
The earth kits are installed 1 meter before the transition from vertical to horizontal at top and bottom of the tower. If the distance from the pole or lattice tower/guyed mast is greater than 3 meters, an earth kit is installed prior to the feeder entry gland plate. See SED-313 –
this clearly identifies the need to earth 1 meter before bends (SET-S204 Question 9 page 72)

Marking on the Grade 8.8 Structural bolt, nut and washer TPG Standard lock nut
Steel works and Head frame installation
• Steelworks - Grade specific bolts nuts and washers tightened to AS1252.
Identified by the 3 radial lines, the
• TPG Standard lock nut installation – Flat washer <> Lock nut <> Full nut
manufacturer’s markings, and an 8.8
with (3) three full exposed threads after the nut on any bolted connection
numeral stamp
but maximum of 10 full threads (SET-S201 page 11 and 23) Key Point to Remember
• The Hobson thin nut (deforms and performs as a locknut) is always Identified by the 3 grooves in the
installed on top of the structural washer with the structural nut being face of the nut, each spaced 120° • TPG use the Hobson thin nut as the standard for
placed on last lock nut assemblies
• When using a Hobson thin nut, a structural grade flat washer is installed Identified by the 3 raised nodules • Other operators use different standards: Telstra and
between the surface of the bolted assembly and the Hobson thin nut each spaced 120°apart Optus use a single structural nut and spring washer
• A split washer is not used to secure the nut and bolt assembly, while NBN
apply the same standard as TPG using Hobson thin
• No earth lug between lock nuts (not allowed) Cable Ladder (SED 322 page 86 to 87) nuts
• Only Structural bolt, nut and washer with grade 8.8 must be used.
• For slotted hole used in the assembly of a connection, plate washer must • All cable tray lids, whether horizontal or vertical, new, or existing, are to be • When hardware is supplied by Site Pro 1, all nuts,
be installed to ensure the spring or structural washer was fully supported installed using 20mm M6 316 stainless steel hex-head bolts, with Nyloc nuts washers and spring washers are supplied in the
over the hole UNLESS stated otherwise in the structural drawings. and two flat washers fitted (Tek Screw is NOT allowed) pack to allow the installation to be undertaken on
• Marker must be applied after properly tightening all nuts • J-Bolts are only allowed where no other method to secure cable tray lids any operator’s site, the constructor MUST select
specially on the tray bends. the correct components and discard the unused
• All tray works must be bonder together. components in accordance with the operator’s
standards
• New Cable trays/ladders must be installed as per the FC drawings.
• When a slotted assembly is used a flat plate
• Black plastic cable ties, steel ties and Band-It or similar securing products
washer of the correct grade must be used on the
must be cut flush using flat edged side-cutters or a professionally
Hybrid cable slotted side
manufactured cutting tool
• When installing extra strengthening or structural
• Reference for the cable ladder installation (if not provided in the FC)
members the drawings supplied by the design
• STD S515 – Cable ladder cover details
house and certified by the structural assessor must
• STD S501 – Cable ladder support details
be adhered.
• STD S503 – Cable ladder fixing details

Cable Tray lid fixing mechanism

Note:
• For steel works design by third party like Axicom, Structel, Stillmark and others, install as per the approved design (SET-S201 page 22)
• No need to install lock nuts on the multiple bolted connections UNLESS stated otherwise in the structural drawings.
• Structural steel main reference – STD N003.
• For those scenario that Hybrid was run inside the pole – make sure that cable entry and exit must be properly covered by Mesh.

Applicable for all types of Towers (Lattice and Monopole) Sample Lock nut installation Sample Cable Tray lid fixing
External Recommended Installation – Hybrid Cable, Breakout Box
Break out Box (BoB) Break out Box (BoB)
• All hybrid feeders entering the junction box must be labelled. • Correct DC termination
• STD-D254 RF Fibre Labelling Standards Nokia- v2.0 • Properly crimped
• STD-D256 RF Fibre Labelling Standards Ericsson - v1.0 • Fully inserted with both legs of the fork between the link plate and square
clamping plate
• Glands - all unused port must be properly sealed and gland must be correctly tightened (A)
• Terminal screw must be torqued to 5Nm
• Break out Box was IP66 rated and require glands to be tightened correctly in order to achieve • Entering the gland straight as
• Pull-test after installation to ensure correctly terminated
manufacturer IP performance. much as possible (A)
• Plastic cover must be re-installed correctly after all completing all
• Cable entry (Hybrid cable and tails) must enter the Breakout Box as straight / perpendicular • All unused port were properly
terminations.
to the glands as possible to achieved properly sealing and avoid stressing the cable (B) sealed (B)
• Correct fibre routing (D)
• Trunk cables must be installed with enough unstripped cable sheath to ensure that the
• All fibres are secured within plastic guides
internal clamp was secured over the un-stripped section of the trunk cable. The sheath
• Fibres are not crossed on entry to cassette
should extend a minimum 10mm above the cable clamp (C)
• Fibres are contained within BoB when door is open
• Always followed the standard port assignment based on the EBP and correct STD port
allocations. • Correct fibre termination block - all unused port must have dust cap cover.
• DC connection on the terminal block must be torqued to 5Nm as per SEQA-014. When • Legend sheet must be correct in terms of RRU type and port assignment used.
torqued, mark the connection to indicate that the correct torque has been met. • Legend sheet template - SED-044 Break-out Box Label Template
• The breakout box itself must have a label identifying its sector attached to the outside
Note: Breakout box must be rubbish free and all fibers are running on the correct route of its door, the 114mm pole must also have a label wrapped around it.

Correct hybrid installation (C)


Break out Box
• BoB must have 16mm earth connection going to the earth bar. Installed with the supplier supplied washer.
Hybrid cable • Secured to steelwork with appropriately sized cable clamp.
• The BoB must be installed in a way the allows for clear access to the door.
• The BoB must be installed in a way the allows for clear access to the door. The Door must be able to open
fully, and the internal cassette allowed to extend upward.
• In case collocated with the RRU and RF tails installation - Cable management to allow door to open to a
range between 90 –180 deg

Hybrid Cable
• Correct Earth kit must be installed (as per manufacturer instruction)
• Hybrid must have 3 earth point connections on a typical scenario.
• Top (connected on the FEB tower top) – 1 meter before vertical to horizontal transition.
• Bottom (connected on the FEB tower bottom) - 1 meter before vertical to horizontal transition.
• Near the gland plate (FEB) – This is only required if distance from the FEB tower bottom is more than 3m.
• Hybrid must have cable hoisting sock, chain and shackles to remain fixed in place at the top of the pole . All rated
shackles must have a colour band applied or have a stamped rating.
• It must be installed securely using clip-in hangers or plastic-backed stainless-steel ties, and meet minimum bend radii • Proper Fiber tails routing (D)
• Hybrid trunks should be run in the hybrid trunk sheath to the rack or cabinet, and be stripped back only at entry to the • All fibers were running instead the cable holder
rack or cabinet - CST QA Forum #3 01-11-2022 SET-S203 Tx and MER Racks : IDCDP installation (page 44): • All unused port were covered by a plastic caps.
Sample Hybrid Cable Support

Applicable for all types of Towers (Lattice and Monopole)


External Recommended Installation – Antenna (5G and 4G) Installation
5G Antenna Installation
Panel Antenna Installation
• Antenna location must be followed the design based on the FC drawing and
• Antenna location must be followed the design based on the FC drawing
EBP.
and EBP.
• Antenna Azimuth and Mechanical tilt must be aligned on the EBP and FC
• Antenna Azimuth and Mechanical tilt must be aligned on the EBP and
Drawing.
FC Drawing.
• Mechanical tilt bracket might be installed dependent on the required tilt
• Antenna mount kits and tilt brackets also make use of double nuts, and
value.
include spring and flat washers in the kit
• Negative tilt – tilt bracket will be on the bottom part of the ant.
• The installation of the assembly must be done in accordance with
• Positive tilt – tilt bracket will be on the top part of the ant.
manufacturer’s documentation
• MERCS 5 Signage must be installed at the back of the 5G pole together with
• Warning – Loosening or removing bolts that attach mounting plate to
the sector number (SED-331)
antenna will void warranty and may result in product damage or
• Fiber tails must have three (3) stainless steel panduit tie.
personal injury.
• Follow SED 320 v1 page 141 for the Fibre tails terminations.
• Stainless-steel or nickel-plated caps with rubber seals must be fitted
on unused antenna ports Torqued to 10Nm, the same as the 4.3-10. • RET unused port must have stainless steel cap.
When completed, caps are marked to indicate correct torque has been • Antenna Labels - printed stickers of azimuth, sector number and tilt must be
met. adhered to antennas
• MERCS 5 Signage must be installed at the back of the antenna. • Fibre tails and DC cable routing – Ideally, 100mm is required after the WPS
before any bending commence.
• RF tails : Warren and Brown JMA RF jumper (preferred) – SETB 054v2.
• Alternative RF tails weather proofing (as needed) - Black cold shrink
under SED 322 page 79 (SETB 048).
• RET connections must be secured by cold shrink and unused port must
have stainless steel cap.
• Antenna Labels - printed stickers of azimuth, sector number and tilt
must be adhered to antennas

Note:
• Any marking on the antennas (by permanent marker) is not allowed • Plastic WPS cover must be line up correctly to the edges – not too high
• Labelling format: (1) STD D250 for RF tails or low.
• (2) STD D254 and STD D256 for Hybrid tails. • Stainless steel Panduit must be installed – refer to the photo (black
plastic cable tie is not allowed.

• Sample Antenna labels and correct label location. • Unused port with SS cap
Reminders : Marking on External Component is NOT Allowed

No Required Markings
• Breakout box (BoB)
• Mechanical tilt for both 4G and 5G c
• RRU
• Combiner and TMA
• Mounts and Pole
• RRU Bracket

Sample Photos of NOT required markings


External Recommended Installation – GPS Installation
Typical GPS Antenna and Cable Run Scenarios GPS Antenna Installation (Shelter) – SED 315v1 Surge Protections Unit
• Install the GPS antenna on the vertical edge of the shelter's roof. • Surge Protection Unit - FYEA is always installed between the BBU and the GPS
• Use four M8-M10 x 16mm hex-head screws with seal gaskets to attach the antenna
FYMA GPS antenna mounting bracket to the shelter. Apply a thick coating of • The preferred orientation is vertical, but if there are space constraints it may be
sealant to each screw's thread before use. mounted horizontally
• After the screws have been inserted, wipe them with a clean rag to remove any • It must be installed so that the cable to the BBU is no longer than 10 metres
excess sealant. • It must be earthed and should be installed above the Service Earth Bar (SEB), to
minimize the length of the earth conductor.
• The FYGC's socket has a key guide that aligns with the cable plug's key slot - this
prevents the plug from being inserted incorrectly Surge installed in Pole
• Feed the GPS Antenna cable must have bird proof flexible nylon tubing.
• Use the FPIA kit (additional part) to attach the FYEA surge protection unit to a
• Inspect the junction of the flexible nylon tubing and the compression gland. The
pole
GPS Antenna cable should not be visible between them. The FYEA will be
• Feed the stainless-steel band through the slots at the back of the FPIA
hanging at the correct location, with the end of the GPS Antenna cable exiting
installation plate.
from the inside of the FYEA
• Strap and tighten the stainless-steel band to the pole.
• Use a size-0 UV rated compression gland (for cables 4mm² to 9mm²) and apply
a small amount of silicon sealant around the underside of the compression GPS System – Labelling and its location
gland's bolt head
• GPS Antenna cable, 50mm from the GPS antenna
GPS Antenna Installation (ODU) • GPS BBU-end cable, 150mm from the cable entry gland, inside the shelter
• Preferred location – Left or Right side wall of the ODU cabinet. Avoid installing • GPS BBU-end cable, 150mm from the cable entry gland, inside the shelter
the bracket on the rear side at this will obstruct ODU top cover. • GPS BBU-end cable, 150mm from the "SIN" socket on the AirScale Common Unit
• Same process on installation procedure and requirement (as for shelter) for • Labels - Vinyl, black text on red background
antenna mounting, antenna installation and GPS cable installation.

• No tape required to seal the connections


• GPS Antenna cable should not be visible between surge
gland and bird proof and antenna connections and bird
No tape required to proof.
seal the connections
• Earth cable must be – using angle lug, 16mm DC cable with
flat and spring washer.
• Earth must be connected to SEB (preferred specially for
ODU scenario).

Reminder: A clear view of the sky is the governing factor


when selecting a location for a GPS antenna. The ideal
location for the Global Positioning System (GPS) antenna is
an unobstructed view in all directions above 20° from the
horizon, but there are usually practical limitations that exist
that only allow for a fraction of the optimal visibility
The GPS antenna should be situated so that it is not
obstructed in the horizontal plane (azimuth).
Note: Always follow the GPS location based on the FC design. In case Note: For Ejv - Ericsson GPS must only require
location will require to be change, new location will need approval from The GPS Antenna should not be installed under trees, as
surge arrestor if BBU is more than 2 units and
the designer. Feeder must be earth if more than 10m (OM36991) trees may impede the acquisition of satellite signals,
Reminder : Install the Correct / Applicable Required Signage
Missing MERCS signages should be always installed if not existing on site even though not part of the FC or Form B.

Mandatory Signage on site


• MERCS 1 (Rooftop door or below the tower)
• MERCS 2 (Site Gate or Door of the ODU) Obsolete Signage Based on SED 331
• MERCS 5 (Back of the 5G and 4G Antenna) (All Obsolete Signage must be removed and recovered from Site)
• Vodafone Signage
EME Mitigation Signage found in Form A/B
• MERCS 3
• MERCS 4
Microwave Dish Mandatory Signage
• MERCS 6

Typical EME Issue found on site:


• MERCS 1 was installed on the gate or door of the shelter. It should be below the Tower or Pole.
• MERCS 2 (RFNSA Signage) – NSA Site number is handwritten. It should be stamped.
• Several Obsolete Signage are still on site. All Obsolete signage must be recovered.
Document Control
Version No. Date Released Desciription

1 04/08/2021 RAN Refresh CPS Build Installation Guidelines


RAN Refresh CPS Build Installation Guidelines v.2
• Additional scope coming from TPG confirmation
2 30/09/2021 • Power system updated STD documents
• Alarm wiring for more two TPG PSU unit in 1 site
• New External Labelling Standard

RAN Refresh CPS Build Installation Guidelines v.3


• New Single Rack Layout
• Common Rejections in 2021
• Incorporated newly issued TPG STD documents
3 04/03/2022
• Internal Earth Bar - Acceptable criteria to reuse
• Additional Decom Scope
• MERC Signage
• Active Component Markings

Incorporated other TPG RAN scope


4 30/03/2023 • Summarized and added all previous issued CPS Bulletin
• Updated TPG documentation

Approved By

Authorisation Person Title Date Signature

Author Mharlon Sanguyo Quality Assurance Coordinator 30/03/2023 Mharlon Sanguyo

Reviewed and Approved Ned Tepsic National Field Services Manager 30/03/2023 Ned Tepsic

TPG RAN CPS Build Installation Guidelines

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