Professional Documents
Culture Documents
1 s2.0 S1359431124000504 Main
1 s2.0 S1359431124000504 Main
Research Paper
A R T I C L E I N F O A B S T R A C T
Keywords: Hydrogen, attracting attention as a future eco-friendly fuel, is difficult to handle and store because of its material
Ammonia characteristics; thus, ammonia has been proposed as an alternative. However, when only ammonia is utilized as
In-cylinder direct injection the fuel, the operating range in which stable combustion is possible is limited because of the slow combustion
Hydrogen addition
speed and high minimum ignition energy. Here, to examine the applicability of ammonia as an engine fuel, an
Torque
experiment was conducted based on changes in hydrogen energy ratios and operating conditions in a direct-
Speed
Operation range injection ammonia combustion engine with hydrogen addition. The hydrogen energy ratio for stable opera
tion is about 4.5 % at 1500 rpm under low-load operating conditions such as BMEP 0.2 MPa, and hydrogen must
be supplied at a high energy ratio of 27.8 % in the case of a rated-power condition of 3800 rpm. The unburned
NH3 and NOx emissions were high at 9285 ppm and 4870 ppm, respectively, under rated-power operating
conditions.
* Corresponding author.
E-mail address: cwpark@kimm.re.kr (C. Park).
https://doi.org/10.1016/j.applthermaleng.2024.122382
Received 31 October 2023; Received in revised form 14 December 2023; Accepted 3 January 2024
Available online 7 January 2024
1359-4311/© 2024 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
2
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Displacement volume [cc] 2497 First, we examined the effects of the hydrogen mixing ratio on stable
Number of cylinders [–] 4 combustion under various operating conditions. Fig. 2 presents the re
Compression ratio [–] 10.5 sults of the lowest hydrogen mixture ratio under the experimental
Bore X Stroke [mm] 88.5 × 101.5
Max. Torque [Nm] 26.0 @ 3800 rpm (w/LPG)
conditions by changing the load based on the BMEP at engine speed
Max. Power [kW] 101 @ 3800 rpm(w/LPG) from 1500 rpm to 3800 rpm. As illustrated in the figure, the combustion
Direct fuel injection timing [CAD, BTDC] 360 speed is a fuel characteristic and changes according to the energy ratio of
hydrogen to ammonia fuel. As the engine speed increases, the combus
tion rate must also increase because the absolute time required for
applying ammonia and hydrogen in the experiment. The load conditions
combustion, according to the movement of the piston, and not the crank
were evaluated by changing the brake mean effective pressure (BMEP)
angle-based time, decreases. Consequently, as the engine speed
at 0.2-MPa intervals from a BMEP of 0.2 MPa to the maximum torque
increased, the minimum hydrogen energy ratio increased to increase the
condition. Under each operating condition, the highest torque condition
combustion speed for stable combustion. The change in the hydrogen
that could be secured by stable combustion with a coefficient of varia
energy ratio according to the change in load, which was relatively
tion of 5 % for the indicated mean effective pressure (COVIMEP) was
insensitive to the change in combustion rate, was not large. However,
evaluated. Under each torque condition, the ignition timing and intake/
when the engine speed is constant, the total energy supplied to the en
exhaust valve timing were controlled according to the fuel to compare
gine is very low. Therefore, in low-load driving conditions such as BMEP
the results of the optimal driving conditions. In the case of the excess air
0.2 MPa, where stable combustion is generally difficult, the hydrogen
ratio, 1.10 was utilized as a standard, which ensured stable combustion
energy ratio is higher than that under other load conditions. At 1500
under certain operating conditions, with only ammonia utilized as fuel
rpm, the lowest engine speed, the hydrogen energy ratio was approxi
in the previous experiment.
mately 4.5 % under all load conditions, except for the low load of the
Here, because the hydrogen supply flow rate was changed to target
BMEP 0.2 MPa. Stable combustion was possible only when hydrogen
the minimum hydrogen mixing ratio required to expand the operating
was supplied at a high energy ratio of 27.8 % in the case of a full-load
range for each operating condition when the engine was operated only
condition of 3800 rpm, which is the engine speed at the rated-power
with ammonia, the experiment was conducted based on the conditions
operating condition.
for stable operation. Therefore, the excess air ratio was not selected as a
When looking at the results of Fig. 3, which depict the brake thermal
variable. Previous research results confirmed that the operation range
efficiency (BTE) under the same operating conditions, almost no change
can be expanded via hydrogen addition. Therefore, the minimum
in the BTE was observed according to the change in engine speed, and
hydrogen mixing ratio that can be operated stably while changing the
the BTE increased with the load. Because the excess air ratio was fixed at
engine speed and load was confirmed, and the performance and exhaust
1.1 over the entire operating range, the effect of pumping loss due to
gas were observed. The energy ratio of hydrogen is based on the ratio of
throttling appeared in the lower load operating range. This indicates
the heating value of hydrogen to the total heating value of ammonia and
that the effect of friction loss according to the change in engine speed
hydrogen input during engine operation. Under each operating condi
was insignificant. At the lowest load, the BTE value was approximately
tion, the engine operating conditions were kept constant. Because it is
23 %, and the maximum efficiency was 39.8 % at 2000 rpm.
difficult to secure combustion stability even when the engine cooling
When considering a supply system for one fuel in a general means of
water and engine oil temperatures are low, the experiment was
3
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Fig. 2. Minimum hydrogen energy ratios for stable ammonia engine combustion with various engine speed and load conditions.
Fig. 3. Brake thermal efficiencies for hydrogen-added ammonia engine with various engine speed and load conditions.
transportation, a hydrogen fuel supply system must be added to an flow increased under the constant load condition of the engine. As
ammonia fuel supply system to introduce hydrogen. Suppose a hydrogen mentioned above, because the minimum hydrogen energy ratio in
fuel container is not installed. In that case, a method for decomposing creases proportionally with the engine speed, the required hydrogen fuel
ammonia fuel into nitrogen and hydrogen with engine exhaust heat and flow rate increases as the engine speed and load increase, as presented in
then supplying the decomposed gas via an intake manifold can be the results of the hydrogen fuel flow rate in Fig. 4. Up to the high-load
reviewed. However, because the heat capacity of the exhaust gas, as a condition of 2000 rpm and the low-load condition of 2500 rpm, the
heat source required for ammonia decomposition, is flexible depending hydrogen energy ratio of 10 % targeted in previous studies can be
on the engine’s operating conditions, a stable supply of hydrogen cannot satisfied within 0.33 kg/hr. The high flow rate of the hydrogen fuel
be guaranteed. The supply of ammonia to the decomposition device to under low-load conditions was due to an increase in the minimum
generate hydrogen mixed gas via ammonia decomposition also causes a hydrogen energy ratio under low-load conditions. The hydrogen flow
decrease in efficiency, that is, the specific output compared to the rate required under the rated-power operating condition of 3,800 rpm
ammonia input, in the overall aspect of transportation means. Therefore, full load is 2.24 kg/h, which is a very large flow rate. Based on these
the energy ratio of hydrogen is minimized. results, obtaining the same output level as an engine utilizing conven
However, as the engine speed increased, the required supply fuel tional hydrocarbons without adding a sufficient amount of hydrogen in
4
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Fig. 4. Hydrogen fuel flow rates for hydrogen-added ammonia engine with various engine speed and load conditions.
an ammonia engine with a low combustion rate is difficult. applied to the ammonia fuel injector did not increase significantly, even
Fig. 5 illustrates the fuel-injection period applied to the ammonia when the speed and load of the engine increased, is an encouraging
fuel injector according to the operating conditions under the same phenomenon in terms of the inherent capacity of the fuel injector.
operating conditions. The fuel injection period increases with the engine However, this should be reviewed because it is related to the relative
load when the fuel injection pressure is constant at 15 MPa. Although positions of the pistons.
only the fuel injection cycle becomes faster, the fuel injection period Fig. 6 indicates each operating condition’s fuel injection end timing
must be maintained almost constant as the engine speed increases, and (EOI) based on the before top dead center (BTDC). The fuel injection
the fuel injection period is reduced because the fuel supply flow rate of timing, which depicts a similar level on an absolute-time basis in the
ammonia is reduced relative to the total fuel energy supply; this is state where the start of the fuel injection timing is at the bottom dead
because the required hydrogen fuel flow rate increases as the engine center, appears when the EOI is more retarded because the piston moves
speed approaches the rated power operating condition, as indicated in faster as the engine speed increases. As the load increases, the fuel in
the results above. As for the maximum fuel injection period, a signal of jection duration increases; therefore, the EOI is increasingly retarded up
9.5 ms was applied under the maximum torque condition of 1500 rpm, to 182 crank angle degrees (CAD), which is close to the intake valve
the lowest engine speed condition. The fact that the fuel injection period opening time in the rated operating condition. The fuel injection
Fig. 5. Ammonia injection durations for hydrogen-added ammonia engine with various engine speed and load conditions.
5
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Fig. 6. End of fuel injection timings for hydrogen-added ammonia engine with various engine speed and load conditions.
duration corresponds to 178 CAD, a considerably long period in the low-load operating conditions, an ATDC value of 10 CAD or higher can
entire combustion cycle because of the low calorific value of ammonia, be confirmed because of the decrease in the combustion rate owing to
despite the high-pressure direct injection condition of 15 MPa. The the low hydrogen energy ratio. The MFB50 time advances until the top
tendency of the ammonia fuel supply flow rate to decrease as the engine dead center due to the high hydrogen energy ratio as it goes to the high-
speed approached the rated-power operating condition under high-load speed and high-load operating range close to the rated-power operating
operating conditions was not significantly confirmed in terms of the EOI. conditions, which indicates that the effect of increasing the combustion
To empirically confirm the optimal combustion timing according to rate by hydrogen is significant. The combustion pressure and heat
the change in the mixing ratio of the hydrogen fuel for each operating release rate under BMEP 0.2 MPa condition and BMEP 1.22 MPa con
area, the result of the mass fraction burned 50 % (MFB50), which is the dition at 1500 rpm are presented in Fig. 8 to compare the difference in
angle at which half of the fuel is burned, is presented in Fig. 7. The the in-cylinder pressure change and heat release in the combustion
optimal timing of MFB50 in a general spark-ignition engine exhibits a chamber based on the difference in combustion speed.
result of approximately 8–10 CAD after the top dead center (ATDC), Fig. 9 illustrates the concentration of unburned ammonia emissions
reflecting losses such as wall heat transfer and exhaust energy compared according to engine speed and load changes. Although the combustion
with the output [14]. Overall, it exhibits 7–10 CAD ATDC results that stability was secured at 5 % or less over the entire operating range, the
were close to the MFB50 period of the general trend. Under low-speed, lower the engine speed, the higher the emission of unburned ammonia.
Fig. 7. 50 % mass fraction burned timings for hydrogen-added ammonia engine with various engine speed and load conditions.
6
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Fig. 8. In-cylinder pressure and heat release rate traces under 1500 rpm, BMEP 0.2 and 1.22 MPa load conditions.
Fig. 9. Unburned ammonia emissions for hydrogen-added ammonia engine with various engine speed and load conditions.
Because the minimum ignition energy of ammonia is very high and the unburned hydrocarbon emissions in a general gasoline engine, it is at a
quenching distance is 6.985 mm under the stoichiometric air–fuel ratio high level. Considering the harmful effects of ammonia on the human
condition, which is more than ten times longer than that of hydrogen body, it is necessary to develop an after-treatment device with an
(0.635 mm) [15], this result implies that a relatively high proportion of increased hydrogen energy ratio under low-speed operating conditions
ammonia does not participate in combustion and is discharged to the to reduce unburned ammonia. However, a high exhaust gas temperature
exhaust when hydrogen, which has the opposite tendency, is not suffi is required because non-catalytic decomposition starts at 400 ◦ C or
ciently contained in the mixture. This is in line with previous results more, and the light-off temperature when utilizing a ruthenium catalyst
[16], which indicated that the emission of unburned ammonia is not is 300 ◦ C [17].
related to the ignition timing and that the amount of ammonia present in Fig. 10 illustrates the NOx emissions. The NOx generated during
the crevice of the cylinder and piston is dominant. In the 1500 rpm and ammonia combustion is mostly known as fuel NOx, which has a higher
medium-load operating conditions, the maximum unburned ammonia reaction rate at low temperatures than thermal NOx, formed when
emission result is 9285 ppm, and under the rated operating condition, atomic or molecular nitrogen reacts with oxygen during high-
the emission result is reduced to 3000 ppm; however, considering the temperature combustion [18]. Because the emission of thermal NOx is
7
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
Fig. 10. Nitrogen oxides emissions for hydrogen-added ammonia engine with various engine speed and load conditions.
proportional to the combustion temperature, the emission of NOx is high a gasoline engine. Under high-speed and high-load conditions with
under conditions where the combustion speed and combustion tem relatively low emissions of unburned ammonia and high emissions of
perature are high and the hydrogen energy ratio is high [19]. Under NOx, the exhaust gas temperature is high enough to consider the
rated-power operating conditions, it exhibited a high level of 4870 ppm. application of selective catalytic reduction (SCR) to reduce NOx [21].
Even under the low-speed driving condition of 1500 rpm, which has a However, considering that the ratio of hydrogen to be mixed is above a
relatively low emission level, the fact that the emission level is higher certain level, even under low-speed and low-load operating conditions,
than that of a general gasoline engine of 2200 ppm or more seems to be the exhaust gas temperature is low for hydrogen generation via
due to the effect of fuel NOx emissions by the nitrogen component in ammonia decomposition.
ammonia fuel [20]. As discussed above, when the hydrogen mixing ratio is increased for
As indicated in the exhaust gas temperature results presented in high-speed and high-load operations, the emission of NOx increases.
Fig. 11, the efficiency of the ammonia engine was not significantly Conversely, unburned ammonia emissions are high in low-speed, low-
different from that of a general gasoline engine; however, the exhaust load operation areas because of the low combustion temperature and
gas temperature was low. Although the emission of unburned ammonia exhaust loss. An SCR system that utilizes ammonia or an ammonia
is high owing to the low combustion temperature and exhaust loss, it can precursor as a reducing agent can be utilized to reduce NOx and un
be considered the cause of the thermal efficiency being similar to that of burned NH3 simultaneously contained in the exhaust gases discharged
Fig. 11. Exhaust gas temperature for hydrogen-added ammonia engine with various engine speed and load conditions.
8
C. Park et al. Applied Thermal Engineering 241 (2024) 122382
from ammonia engines. Suppose unburned NH3 is utilized as a reducing PS LNG-Ammonia dual fuel engine,” funded by the Korean Ministry of
agent in an SCR system. In that case, it may leak from the exhaust port Oceans and Fisheries (Project No. 1525011796) and “Development of
due to its high NH3 concentration under incomplete conversion or core parts technology for non-carbon fuel main propulsion engine,”
reduced exhaust gas temperature conditions. An ammonia oxidation funded by the Ministry of Trade, Industry and Energy, Republic of Korea
catalyst must be applied to treat this ammonia slip properly. (Project No. 20017612).
4. Conclusion References
When hydrogen was added to a 2.5-L direct injection ammonia en [1] R.D. Milton, R. Cai, S. Abdellaoui, D. Leech, A.L. De Lacey, M. Pita, S.D. Minteer,
Bioelectrochemical Haber-Bosch process: An ammonia-producing H2/N2 fuel cell,
gine, the combustion, thermal efficiency, and exhaust gas results were Angew. Chem. Int Ed Engl. 56 (2017) 2680–2683, https://doi.org/10.1002/
experimentally compared under a minimum hydrogen energy ratio, anie.201612500.
enabling stable operation for a wide range of operating conditions. The [2] Britannica TE of E. Diesel. Rudolf. Encycl, Br. (2022). https://www.britannica.
com/biography/Rudolf-Diesel.
results are summarized as follows. [3] H. Lesmana, Z. Zhang, X. Li, M. Zhu, W. Xu, D. Zhang, NH3 as a transport fuel in
internal combustion engines: A technical review, J. Energy Resour. Technol. 141
As the engine speed increases, the minimum hydrogen energy ratio (2019), https://doi.org/10.1115/1.4042915.
[4] J.O. Mandra, Hyundai Mipo Dockyard wins LR approval for ammonia-powered
increases to increase the combustion speed for stable combustion; ship. Offshore energy 2020. https://www.offshore-energy.biz/hyundai-mipo-
the change in the hydrogen energy ratio according to the change in dockyard-wins-lr-approval-for-ammonia-powered-ship/. (accessed February 24,
load, which is less sensitive to the change in combustion speed, is not 2020).
[5] J. Jang, Y. Woo, H.C. Yoon, J.-N. Kim, Y. Lee, J. Kim, Combustion characteristics of
large.
ammonia-gasoline dual-fuel system in a one liter engine, J Korean Inst Gas. 19
Under low-load operating conditions such as BMEP 0.2 MPa, where (2015) 1–7.
the BTE is low, the hydrogen energy ratio is higher than other load [6] C.S. Mørch, A. Bjerre, M.P. Gøttrup, S.C. Sorenson, J. Schramm, Ammonia/
conditions, and the hydrogen energy ratio for stable operation is hydrogen mixtures in an SI-engine: Engine performance and analysis of a proposed
fuel system, Fuel. 90 (2011) 854–864, https://doi.org/10.1016/j.
about 4.5 % at 1500 rpm, and hydrogen must be supplied at a high fuel.2010.09.042.
energy ratio of 27.8 % in the case of a rated-power condition of 3800 [7] K. Uddeen, Q. Tang, H. Shi, G. Magnotti, J. Turner, Multiple spark ignition
rpm. approach to burn ammonia in a spark-ignition engine: An optical Study 2023, SAE
Technical Paper Series. https://doi.org/10.4271/2023-01-0258.
Almost no change in BTE according to the change in engine speed [8] S. Frigo, R. Gentili, Analysis of the behaviour of a 4-stroke Si engine fuelled with
occurs, and as the load increases, the BTE increases; at the lowest ammonia and hydrogen, Int. J. Hydrog. Energy. 38 (2013) 1607–1615, https://doi.
load, a BTE value of approximately 23 % can be observed, and the org/10.1016/j.ijhydene.2012.10.114.
[9] J. Li, H. Huang, N. Kobayashi, Z. He, Y. Nagai, Study on using hydrogen and
maximum efficiency exhibits a BTE of 39.8 % at an engine speed of ammonia as fuels: Combustion characteristics and NOx formation, Int. J. Energy
2000 rpm. Res. 38 (2014) 1214–1223, https://doi.org/10.1002/er.3141.
As the engine speed approaches the rated operating condition, the [10] S.M. Grannell, D.N. Assanis, S.V. Bohac, D.E. Gillespie, The Operating Features of a
Stoichiometric, Ammonia and Gasoline Dual Fueled Spark Ignition Engine, pp.
required hydrogen fuel flow rate increases; hence, the ammonia fuel 15–27, 2006. https://doi.org/10.1115/IMECE2006-13048.
supply flow rate decreases relative to the total fuel energy supply. [11] A.J. Reiter, S.-C. Kong, Combustion and emissions characteristics of compression-
However, as the load increases, the fuel injection duration increases, ignition engine using dual ammonia-diesel fuel, Fuel. 90 (2011) 87–97, https://
doi.org/10.1016/j.fuel.2010.07.055.
and thus the EOI is retarded up to 182 CAD, which is close to the
[12] A.J. Reiter, S.-C. Kong, Demonstration of compression-ignition engine combustion
intake valve opening time in the rated-power operating condition. using ammonia in reducing greenhouse gas emissions, Energy Fuels. 22 (2008)
At 1500 rpm and medium-load operating conditions, unburned 2963–2971, https://doi.org/10.1021/ef800140f.
ammonia emission results of up to 9285 ppm are presented, and [13] K. Ryu, G.E. Zacharakis-Jutz, S.-C. Kong, Performance enhancement of ammonia-
fueled engine by using dissociation catalyst for hydrogen generation, Int. J.
under rated operating conditions, the emission results of 3000 ppm Hydrog. Energy. 39 (2014) 2390–2398, https://doi.org/10.1016/j.
are lower. ijhydene.2013.11.098.
The emission of NOx demonstrated a high level of 4870 ppm under [14] L. de O. Carvalho, T.C.C. de Melo, R.M. de Azevedo Cruz Neto, De O. Carvalho L, de
Melo TCC, de Azevedo Cruz Neto RM. Investigation on the fuel and engine
rated-power operating conditions, even under a low-speed operating parameters that affect the half mass fraction burned (CA50) Optimum Crank Angle,
condition of 1500 rpm, with a relatively low emission level of more SAE Technical Paper Series. 21st SAE Bras. Int. Congr. Exhib., Society of
than 2200 ppm. Automotive Engineers. CA50 (2012). https://doi.org/10.4271/2012-36-0498.
[15] F.J. Verkamp, M.C. Hardin, J.R. Williams, Ammonia combustion properties and
performance in gas-turbine burners, Symposium (International) on Combustion,
CRediT authorship contribution statement Symp Combust. 1967 (11) (1967) 985–992, https://doi.org/10.1016/S0082-0784
(67)80225-X.
[16] F.R. Westlye, A. Ivarsson, J. Schramm, Experimental investigation of nitrogen
Cheolwoong Park: Supervision, Writing – original draft, Writing – based emissions from an ammonia fueled SI-engine, Fuel. 111 (2013) 239–247,
review & editing. Yonghun Jang: Data curation. Chanki Min: Formal https://doi.org/10.1016/j.fuel.2013.03.055.
analysis. Yongrae Kim: Methodology. Young Choi: Project adminis [17] W. Wang, J.M. Herreros, A. Tsolakis, A.P.E. York, Ammonia as hydrogen carrier for
transportation; investigation of the ammonia exhaust gas fuel reforming, Int. J.
tration. Minki Kim: Resources.
Hydrog. Energy. 38 (2013) 9907–9917, https://doi.org/10.1016/j.
ijhydene.2013.05.144.
Declaration of competing interest [18] S.A. Sloan, C.K. Laird, Measurements of nitrous oxide emissions from P.F. fired
power stations, Atmos. Environ. A Gen. Top. 24 (1990) 1199–1206, https://doi.
org/10.1016/0960-1686(90)90084-Z.
The authors declare that they have no known competing financial [19] J.B. Heywood, Internal Combustion Engine Fundamentals, McGraw-Hill, New
interests or personal relationships that could have appeared to influence York, 1988.
the work reported in this paper. [20] S. Oh, C. Park, S. Kim, Y. Kim, Y. Choi, C. Kim, Natural gas–ammonia dual-fuel
combustion in spark-ignited engine with various air–fuel ratios and split ratios of
ammonia under part load condition, Fuel 290 (2021) 120095, https://doi.org/
Data availability 10.1016/j.fuel.2020.120095.
[21] S. Oh, C. Park, M. Ahn, H. Jang, S. Kim, Experimental approach for reducing
nitrogen oxides emissions from ammonia–natural gas dual-fuel spark-ignition
The data that has been used is confidential. engine, Fuel 332 (2023) 126065, https://doi.org/10.1016/j.fuel.2022.126065.
Acknowledgement