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1 s2.0 S0959652623047042 Main
Future zero carbon ammonia engine: Fundamental study on the effect of jet
ignition system characterized by gasoline ignition chamber
Pengbo Dong a, Shihao Chen a, Dongsheng Dong b, *, Fuxing Wei a, Mingfei Lu a, Peng Wang a,
Wuqiang Long a
a
Key laboratory of ocean energy utilization and energy conservation of ministry of education, Dalian University of Technology, Dalian, 116024, PR China
b
School of Naval Architecture, Ocean and Energy Power Engineering, Wuhan University of Technology, Wuhan, 430070, China
A R T I C L E I N F O A B S T R A C T
Handling Editor: Panos Seferlis Ammonia is a carbon-free fuel with tremendous potential for clean internal engine applications in the future.
However, the combustion and emissions limitations of ammonia fuel have impeded the development of ammonia
Keywords: engine. As a combustion enhancement technology, the ignition chamber (pre-chamber) jet ignition system has
Zero carbon ammonia engine emerged as an effective solution to address the challenges associated with ammonia combustion. This study
Gasoline ignition chamber
utilized a high-speed camera to capture the evolution of jet and the combustion processes of ammonia. The
Jet ignition system
combustion method entailed the injection of gasoline into the ignition chamber, while ammonia was injected
Ammonia rapid combustion
Gasoline energy percentage into the main chamber. The experimental results demonstrated that ignition chamber jet ignition system
significantly enhanced ammonia combustion and shortened the combustion duration as compared to spark plug
ignition system. The study involved evaluating the ammonia combustion performance under different equiva
lence ratios (1.0 and 0.8) while comparing it to various gasoline energy percentages (2.5%, 2.0%, 1.5%, and
1.0%). The results revealed that the combustion performance at 1.5% was superior to other gasoline energy
percentages. Additionally, in comparison to ignition chamber outlet diameter of 4.5 mm and 6.0 mm, it was
found that the 3.0 mm diameter exhibited weak ignition capability, resulting in a 107.1% and 40.3% increase in
ignition delay at the equivalence ratio of 0.8, and ignition failure at the equivalence ratio of 0.6. However, its
high jet velocity induced a more homogeneous mixing of radicals with ammonia/air, leading to a 30.6%
reduction in rapid combustion and a 43.1% decrease in combustion duration at the equivalence ratio of 0.8.
Additionally, the investigation of equivalence ratios (0.8, 1.0, and 1.1) demonstrated that the fastest initial
combustion of ammonia occurred at the equivalence ratio of 0.8, with an ignition delay of only 4.7ms. Therefore,
an appropriate reduction in the equivalence ratio could enhance the ammonia combustion efficiency to some
extent. The findings of this study provide a fundamental ignition technique for future applications of zero carbon
ammonia engines.
* Corresponding author.
E-mail address: dds2020@whut.edu.cn (D. Dong).
https://doi.org/10.1016/j.jclepro.2023.140546
Received 18 September 2023; Received in revised form 10 December 2023; Accepted 30 December 2023
Available online 1 January 2024
0959-6526/© 2024 Elsevier Ltd. All rights reserved.
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
researchers have explored various technologies to enhance the com combustion is more stable in the case of a cylindrical shape compared to
bustion of ammonia engines (Chiong et al., 2021; Wei et al., 2023b; Liu a conical shape.
et al., 2022). The first approach is auxiliary combustion technology, Recently, researchers have shown interest in the operation method of
which addresses the low flame propagation speed of ammonia by mixing the gasoline ignition chamber jet ignition ammonia engine. Liu (Z. Liu
it with highly reactive fuels to improve its combustion efficiency. These et al., 2023b) conducted experiments on an ignition chamber engine to
fuels include hydrogen (Wei et al., 2023b), diesel (Liu et al., 2022; ignite ammonia using gasoline, methane and hydrogen jets flow,
Yousefi et al., 2022), gasoline (Guo et al., 2022)(S. Liu et al., 2023d), respectively. They found that gasoline ignition chamber improved the
methanol (Wei et al., 2023a; Dong et al., 2023), and methane (Zhang thermal efficiency, average effective pressure, and specific fuel con
et al., 2023). Among these options, gasoline stands out due to its high sumption of the ammonia engine. It also effectively reduced NOx and
energy density, low cost, and convenience in storage and transportation. unburned ammonia emissions in comparison to spark plug ignition.
Furthermore, gasoline engine technology is well-established, and minor Although the ammonia engine performed best when hydrogen was used
modifications to the engine structure can enable stable operation of as the ignition chamber fuel, gasoline was considered a more practical
ammonia/gasoline blended fuel (AGBF) on gasoline engines. However, option due to its cost and safety advantages at this stage. To gain a
AGBF still faces technical challenges, such as controlling the mixture’s deeper understanding of the gasoline/ammonia combustion process,
ignition performance and mixing ratio. Pan (Pan et al., 2023) conducted a study that involved numerical
Grannell’s (Grannell et al., 2008) experimental results of AGBF on a analysis and experimental methods to examine the oxidation of
SI engine demonstrated the engine’s ability to operate stably and ammonia/n-heptane. The findings revealed a mutual reinforcement of
attenuate the detonation phenomenon, but the addition of ammonia fuel oxidative reactivity between ammonia and n-heptane at medium
led to a dramatic increase in NOx emissions while significantly reducing temperatures.
carbon emissions. Additionally, a large amount of unburned ammonia It is true that despite the promising performance of the gasoline
was emitted. Ryu (Ryu et al., 2014) utilized gasoline intake tract in ignition chamber jet ignition ammonia engine, there is a lack of
jection and ammonia in-cylinder injection on a SI engine, achieving an comprehensive studies in this area, especially the fundamental research
increase in engine power. However, due to the low combustion tem on the processes of jet and flame development has not been reported. To
perature of ammonia, there was a reduction in cylinder temperatures, better understand the response of ammonia combustion process to
resulting in a less pronounced improvement in the ammonia combustion different initial conditions, further systematic studies are needed to
performance. Haputhanthri (Haputhanthri et al., 2015) used an ethanol examine the effects of ignition chamber structure, GEP, and ammonia/
emulsifier to increase the solubility of ammonia in gasoline. Although air equivalence ratio (AER) on ammonia combustion performance.
engine power was increased, the relatively high gasoline energy per These studies will be crucial in optimizing the design and operation of
centage (GEP) in gasoline/ammonia/ethanol blend meant that it was such engines for improved efficiency and emissions control.
not particularly effective in reducing carbon emissions. In a more recent The experiment conducted a fundamental study to visualize the
study, lavadera (Lavadera et al., 2021) experimentally measured flame processes of jet and combustion in the ignition chamber jet ignition
velocity of ammonia/isooctane blended fuel, which demonstrated that ammonia system. The experimental platform utilized a constant volume
the addition of ammonia reduces the laminar flame velocity, and their combustion chamber (CVCC) system, allowing for the visualization of jet
experimental results are informative for the method of and flame propagation processes using the shadowgraph method. The
ammonia-gasoline chemical kinetics. Liu (S. Liu et al., 2023c) investi analysis focused on four key aspects: ignition method, GEP, ignition
gated the thermal efficiency, detonation, and emission characteristics of chamber outlet (ICO) diameter, and AER. By examining shadowgraph
AGBF on a high compression ratio gasoline engine. The findings indi images and monitoring variations in main chamber pressure, the
cated that the AGBF engine exhibited reduced detonation, increased experiment aimed to provide insights into the jet development and the
engine load, and improved thermal efficiency. However, challenges combustion performance of ammonia. The purpose of this research is to
remained in terms of increased NOx emissions and ammonia slippage. It fill in the gaps in the basic research of gasoline ignition chamber jet
is evident that AGBF spark ignition engines have limitations in ignition ammonia system, and potentially offer theoretical guidance for
improving ammonia combustion and reducing pollutant emissions. practical implementation of ammonia engine.
In addition to auxiliary combustion technology, ignition chamber jet
ignition systems have also proven effective in enhancing the perfor 2. Experimental setting
mance of ammonia engines. These systems are characterized by a large
ignition area, high ignition energy and high turbulence (Z. Liu et al., 2.1. Experimental equipment
2023a). The ignition chamber offers a wide range of fuel selectivity and
requires minimal fuel, thereby effectively increasing the fuel energy The gasoline ignition chamber jet ignition visualization platform is
percentage in the main chamber. This is particularly advantageous for shown in Fig. 1. The experimental setup was adapted from a previous
ammonia engines aiming to reduce carbon emissions. Researchers have study (Wei et al., 2023b) and primarily comprised five components: the
analyzed the combustion performance of various fuels, including optical path, fuel supply apparatus, pressure and temperature control
hydrogen, ammonia, methanol, and natural gas, using the ignition device, CVCC, and signal receiving and processing unit.
chamber jet ignition system (Wei et al., 2022)(Z. Liu et al., 2023a; Wu Fig. 2 displays the profile structure of the CVCC, featuring essential
et al., 2023). The results demonstrate that the significant ignition energy components such as the ignition chamber, visualization window, heater,
and high jet velocity from ignition chamber not only enhance combus and main chamber. The ignition chamber and main chamber were
tion stability and accelerate flame propagation but also extend the lean connected by a cylindrical outlet. In this study, the ignition chamber was
combustion limit. configured in a cylindrical shape with a designed volume of 6 ml, based
The structure of ignition chamber plays a crucial role in influencing on the research by Cui (Cui et al., 2022). The structure of the ignition
the combustion and gas sweep within the chamber, as well as the jet chamber is outlined by the red box line in Fig. 2. Positioned at the upper
process (Novella et al., 2021). The researchers carried out studies on section of the ignition chamber was an adapter housing a gasoline
ignition chambers of cylindrical, conical and spherical shapes (Tian injector and spark plug. The injection pressure for gasoline was set at 13
et al., 2020)(X. Liu et al., 2023d). When the ignition chamber volume is MPa. The area delineated by the yellow box in Fig. 2 facilitates the as
fixed, the spherical shape has the smallest surface area and experiences sembly of the adapter.
less heat exchange loss with the wall. However, the spherical structure is For visualization purposes, two quartz glass panes measuring 120 *
not favorable for flame jet propagation. Wolff’s conclusion (Wolff et al., 80 mm2 were installed on both sides of the CVCC as visual windows,
1997) suggests that the mixture is more uniformly distributed, and enabling observation of the jet and combustion process. Shadowgraphs
2
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Table 1
Experimental conditions.
Parameters Value
3
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
4
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Fig. 6. Shadowgraph of the development of jet and ammonia combustion in ignition chamber jet and spark ignition methods. (d = 3.0 mm, Φ = 1.0, P = 0.9 MPa, T
= 500 K, and GEP is 1.5%).
5
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Fig. 9. Shadowgraph of jet development and ammonia combustion processes for various GEPs. (d = 3.0 mm).
material during combustion, resulting in lower jet velocity and ignition air combustion at an AER of 1.0, yielding a much larger pressure peak
capability. For example, the equivalence ratio for the 1.0% GEP condi than that at an AER of 0.8. The difference in peak pressure between the
tion at the AER of 0.8 is too low at 0.64. On the other hand, a high GEP 1.5% and 2.5% GEPs at an AER of 1.0 is 0.22 MPa, which can be
leads to a high equivalence ratio in the ignition chamber, causing attributed to the higher jet velocity at the 1.5% condition, enhancing the
insufficient combustion of the gasoline mixture, which also reduces the ammonia combustion rate.
jet velocity and ignition capability. For example, the equivalence ratio Fig. 11 illustrates the pressure rise rate curves at different GEPs,
for the 2.5% GEP condition is too high at the AER of 1.0 at 2.09. which visually reflect the pressure change rate. At the AER of 1.0, the
Therefore, it can be concluded that the primary factor affecting jet ve 1.5% condition has the largest pressure rise rate peak, is the earliest to
locity at a constant ICO diameter is the GEP, which can hinder the jet reach the peak, and has the shortest duration of the pressure rise phase
process if it is too large or too small. Meanwhile, the gasoline equivalent at 40ms. At the AER of 0.8, the 2.0% GEP condition has a higher pressure
ratio in the ignition chamber should be slightly higher than 1.0 to rise rate peak than that of the 1.5% GEP condition, and the former has a
enhance the jet ignition capability while ensuring the jet velocity. higher pressure rise rate mean. The optimum main chamber pressures
Fig. 10 demonstrates the pressure curves of the main chamber at and pressure rise rates are obtained at 1.5% and 2.0% GEPs conditions
different GEPs. As illustrated in Fig. 10(a), the 1.5% GEP condition for AERs of 1.0 and 0.8, respectively. At 1.0% GEP, better pressure
reaches its pressure peak earliest and exhibits the largest pressure peak performance is obtained at the AER of 1.0, while the worst pressure
of 5.23 MPa at the AER of 1.0. Fig. 10(b) shows that the pressure peaks performance is obtained at the AER of 0.8. Therefore, it is necessary to
of the 1.5% and 2.0% conditions are similar at the AER of 0.8, with select the appropriate GEP for different AERs.
corresponding times and more overlapping and crossing in their pres Additionally, as depicted in Fig. 11, the maximum rate of pressure
sure curves, as denoted by the red and purple circles. The pressure peaks rise is observed when the flame completely fills the main chamber,
are less influenced by free radicals and unburned gasoline mixture. indicating the fastest ammonia combustion. Consequently, modifying
Under the experimental conditions, the primary factors affecting the the structure of ignition chamber and adjusting the environmental pa
pressure peaks are the AER. For the same GEP, there is more ammonia/ rameters of the main chamber can regulate the distribution of jet
Fig. 10. Pressure curves of the main chamber for different GEP. (d = 3.0 mm).
6
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Fig. 11. Pressure rise rate curves of the main chamber for various GEPs. (d = 3.0 mm).
material, thereby controlling the initial combustion region. This, in turn, turbulence intensity. This fosters a more uniform mixing of ammo
promotes earlier flame propagation into the upper half region of the nia/air and enhances the ammonia/air combustion process. However, a
main chamber, potentially enhancing the rate of ammonia combustion. small ICO diameter also reduces the amount of jet material, which
Fig. 12 demonstrates the ignition delay, rapid combustion and weakens the ignition capability. Therefore, finding a balance between
combustion duration under various GEPs. Observations show that at jet velocity and ignition capability is necessary. Meanwhile, based on
AERs of 1.0 and 0.8, the 1.5% GEP exhibits the shortest time for all the benefits of ammonia lean combustion, such as high energy utiliza
combustion stages, with a maximum or larger peak pressure. This in tion, low NOx emission, and safety and reliability, this section in
dicates that compared to GEPs of 1.0%, 2.0%, and 2.5%, the ammonia vestigates the processes of jet and combustion under the conditions of
combustion performance is optimal at 1.5% GEP. Furthermore, results 3.0 mm, 4.5 mm, and 6.0 mm ICO diameters at AERs of 0.8 and 0.6.
demonstrate that the time for each combustion stage is lower for both In Fig. 13, the shadowgraph illustrates the processes of jet and
the 2.0% and 2.5% GEPs than the 1.0% GEP at the AER of 0.8, in contrast ammonia combustion for various ICO diameter conditions at the AERs of
to observations at the AER of 1.0. Thus, it is appropriate to use a higher 0.8 and 0.6. At the AER of 0.8, it is observed that with a smaller ICO
GEP at lower AER conditions. In summary, selecting the most suitable diameter, the axial propagation of jet material in stage a is longer, the
GEP for specific AER conditions is crucial to achieve superior ammonia time in stage b is shorter, and the jet velocity is faster. Conversely, a
combustion performance. larger ICO diameter results in a greater number of jet materials in stage b
and a stronger ignition capability. Compared to the 0.8 AER, the
ammonia/air mixture at 0.6 AER needs a higher ignition energy, how
3.4. Effect of ICO diameter on jet development and ammonia combustion ever, the number of jet materials is the lowest at 3.0 mm ICO diameter.
processes Thus, the ignition capability is the weakest, leading to the failure of
igniting the ammonia/air mixture. Therefore, when the AER is low, it is
The ICO diameter not only affects the material transfer process be recommended to avoid using a very small ICO diameter to prevent
tween the two chambers, but also serves as the primary factor deter ignition failure caused by insufficient ignition capability.
mining the jet velocity and the distribution region of the jet material. The c-stage exhibits the shortest duration of 3.82ms and 3.12ms for
This has important implications for the jet and ammonia combustion ICO diameters of 4.5 mm and 6.0 mm, respectively, at AERs of 0.8 and
processes (Shah et al., 2015). When the jet material enters the main 0.6. This can be attributed to the optimal combination of jet rate and
chamber under the pressure difference between the chambers, a smaller ignition capability, leading to efficient ignition during this stage.
ICO diameter leads to faster jet velocity and generates greater Regarding the shortest times observed in the e-stage, they are 21.13ms
and 64.83ms for ICO diameters of 3.0 mm and 4.5 mm, respectively.
Therefore, in the case of successful ignition, the main influencing factor
in the combustion process during stages d and e is the jet velocity.
The pressure curves at different ICO diameters at 0.8 and 0.6 AERs
are illustrated in Fig. 14. The pressure peak is first attained at 3.0 mm
ICO diameter and is the highest, measuring 4.86 MPa, which is sub
stantially higher than the pressure peaks at ICO diameters of 4.5 mm and
6.0 mm. The difference in pressure peaks between ICO diameters of 4.5
mm and 6.0 mm, at AERs of 0.8 and 0.6 respectively, is 0.06 MPa and
0.1 MPa. The effect of the number of jet material on the combustion rate
is mainly reflected in the initial ammonia combustion process, as shown
in Fig. 14 (a). The lowest number of jet materials is associated with the
3.0 mm ICO diameter, which exhibits the lowest initial pressure rise
rate. In Fig. 14 (a), there are two notable peaks in the pressure rise rate
curves at ICO diameters of 4.5 mm and 6.0 mm, as compared to 3.0 mm.
These peaks occur during the early stage of combustion (stage d) and are
indicated by square symbols. This is attributed to a higher concentration
of unburned gasoline mixture and jet materials from the stage’s jet at
ICO diameters of 6.0 mm and 4.5 mm, which are more effective at
Fig. 12. The duration of each stage of combustion in main chamber under promoting combustion and sharply increase the ammonia combustion
various GEPs. rate in the short term. The peaks labeled with circular symbols
7
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Fig. 13. Shadowgraph of the processes of jet and ammonia combustion for various ICO diameters. (GEP is 1.5%).
correspond to the rapid combustion, with steep peaks of pressure rise 1.0, measuring 4.92 MPa. Expanding on the findings from the previous
rate curves due to fast ammonia combustion speed at 3.0 mm ICO section regarding ICO diameter, it is determined that the number of jet
diameter, while the peaks are flat and the combustion speed is slow at materials is the primary factor influencing the combustion rate of
6.0 mm and 4.5 mm. ammonia during the initial stage. For the AERs of 0.8, 1.0 and 1.1, the jet
The ICO diameter determines the amount of jet material, and velocity increases with the AER decreases. This effect is primarily driven
consequently affects the ignition capacity as depicted in Fig. 14 (b). This by the increased jet velocity at the AER of 0.8. In addition, due to the low
is evident from the fact that ammonia combustion requires a greater AER of 0.8, more jet materials appear in the main chamber compared to
ignition capacity at the AER of 0.6, and the low ignition capacity of the the AERs of 1.0 and 1.1, which led to earlier ignition and faster com
3.0 mm ICO diameter leads to ignition failure. Meanwhile, as shown in bustion speed during the initial stage.
the red box, the initial combustion rate of 6.0 mm ICO diameter is The flame image highlighted by the green circle corresponds to stage
significantly higher than that of 4.5 mm, which is not obvious in Fig. 14 d, where the maximum pressure rise rate is attributed to the unburned
(a). Although the early stage of ammonia combustion is slow at a small gasoline mixture and jet materials aiding combustion. Subsequently, the
ICO diameter, its high jet velocity expands the distribution area of jet pressure rise rate levels off, and the peak corresponding to stage e is
material, facilitating the mixing of free radicals with ammonia/air. insignificant because the lower jet velocity associated with the 4.5 mm
Furthermore, this accelerates the middle and late stages of ammonia ICO diameter does not significantly enhance the flame propagation ve
combustion, resulting in enhanced ammonia combustion rate. locity of ammonia.
Fig. 15 illustrates the timing of each combustion stage in the main Fig. 17 summarizes the ignition delay, rapid combustion, and com
chamber for different ICO diameters at AERs of 0.8 and 0.6. It is bustion duration. The ignition delay and rapid combustion increases as
observed that larger ICO diameters at both AERs result in extended AER increases. The shortest combustion duration, 85.6ms, is observed at
periods of rapid combustion and combustion duration, while yielding the AER of 1.0. The primary factors influencing rapid combustion and
lower ammonia combustion rates. Ignition delay is affected by the combustion duration, while maintaining the same ICO diameter, are the
number of jet material and the jet velocity. Specifically, at the AER of AER and environmental parameters. Although the combustion duration
0.8, the ignition delay is smallest with a 4.5 mm diameter, which ex at the AER of 1.0 is 2.4ms shorter than that at the AER of 0.8, its ignition
hibits higher jet velocity than the 6.0 mm diameter and a greater delay and rapid combustion are significantly longer. This indicates that
quantity of jet materials compared to the 3.0 mm diameter. Conversely, ammonia exhibits more efficient combustion at the AER of 0.8. Addi
at the AER of 0.6, the ignition delay is smallest with a 6.0 mm diameter tionally, gasoline consumption is lower at the AER of 0.8. Therefore,
due to the heightened ignition energy demand at low AERs. Therefore, at adjusting the AER and GEP in real-time according to the engine’s power
low AERs, the ignition delay is primarily affected by the ignition energy. demand is crucial.
Under the experimental conditions, the optimal combustion perfor
mance of ammonia is achieved with ICO diameters of 3.0 mm and 4.5 4. Conclusion
mm, corresponding to AERs of 0.8 and 0.6, respectively.
This study focuses on investigating the processes of gasoline ignition
chamber jet and ammonia combustion using a visualized CVCC experi
3.5. Combustion process under different AERs
ment platform. Specifically, these processes are analyzed from four as
pects: ignition method, GEP, ICO diameter, and AER, using the
This section analyzes the effects of different AERs (1.1, 1.0, and 0.8)
shadowgraph method. The conclusions are as follows:
on the combustion process, considering the main chamber pressure and
the timing of each combustion stage. The pressure variations are pre
sented in Fig. 16, with the maximum pressure observed at the AER of
8
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
Fig. 16. Pressure and pressure rise rate curves for different AERs. (GEP
is 1.5%).
Fig. 14. Pressure and pressure rise rate curves of the main chamber for various
ICO diameters. (GEP is 1.5%).
Fig. 17. The duration of each stage of combustion in the main chamber for
different AERs. (GEP is 1.5%).
1) The jet and combustion processes are divided into five stages to
describe the combustion phenomenon: cold jet, hot jet, jet ignition,
flame propagation, and rapid combustion stage.
2) Compared with spark ignition, the gasoline ignition chamber ex
hibits a significant ability to enhance flame propagation speed and
reduce the duration of each combustion stage of ammonia. The
gasoline ignition chamber jet ignition system has proven to be
effective in significantly improving ammonia combustion.
3) It is appropriate to use a higher GEP to increase the ammonia com
bustion velocity when the AER is relatively low. The optimal
ammonia combustion performance is achieved at the 1.5% GEP,
which demonstrates superior applicability compared to GEPs of
1.0%, 2.0%, and 2.5%.
4) The ICO diameter has a significant impact on the jet velocity and the
quantity of jet materials in the main chamber. The 3.0 mm ICO
diameter demonstrates a weaker ignition capability compared to ICO
diameters of 4.5 mm and 6.0 mm, which respectively increases the
ignition delay by 107.1% and 40.3% at the AER of 0.8, and resulted
Fig. 15. The duration of each combustion stage in the main chamber for in the ignition failure at the AER of 0.6. However, compared to the
different ICO diameters. (GEP is 1.5%). 4.5 mm ICO diameter, the high jet velocity of the 3.0 mm ICO
diameter led to a more homogeneous mixing of ammonia and air,
9
P. Dong et al. Journal of Cleaner Production 435 (2024) 140546
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