ACMA ACMA Roadmap for Machining Plant Improvement Machine Shop

Time in Monts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Deliverables
Phase Phase 1 Phase 2
1. Refreshing of all Trainings & Learning’s Clarifications
2. Sustenance Management
Re-Training Sustenance
(Sustenance Culture) Future Plans
3. Exposure to ACMA’s path breaking programs
1. Flow Mfg. - Line Balancing to takt time Meeting Customer Demand
2. Lean Layout Increase Asset Turn Ration
3. Value Stream Mapping Productivity Imporvement Increase Throughput Rate
4. Eliminate/Reduce/Overlap Non Value Added Activities (Plant Effectiveness & Efficiency) Productivity Improvement
5. Poka-yoke Quality/Productivity Enhancement
6. SMED Increase Available Time
1. Integrated Material Handling Attempt for Rack / Trolley / Pallet free Company
Material Handling Management
1.1 Prerequisities of Material Handling Space Reduction
and Control Establish Material flow and Handling system
1.2 Mapping of Material & Star Diagram
(Preparation for Cellular Mfg.)
1.3 Containerisation Dent free / Damage free Components
1. Visual Display Clean / Neat Shop floor
2. Visual Control
Visual Management
Quick Response
(Neat & Clean Shop floor)
3. Data Visibility Increased OEE
1. Daily Work Management (Level 1 2 3) Operator Increase PQCDSM
2. Equipment Step 1 2 3 Ownership Reduction in Breakdown
3. My Machine Concept (Improvement Culture) Enhance Operator Engagement
1. Basic 5 S Joyful shop floor / 5 S audit score
2. Kaizen / Suggestion Keep House in Total Employee Involvement
3. Must be Facilities Order Employee Care
4. Daily Work Management (Employee Involvement) Improving Response Time
5. Safety Accident free days, Safety Culture
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