Details of Top Vendor Rejection on trhe month Jan-24

SL.No Vendor name Part des Rej qty

DFRK4141000183
5 SONA-TECH / 3
Shift arm 5th Rev

8 Sona -tech DHSG3251000364 2

e month Jan-24

Repeated
Rejection details Probelem Area PPM Problem
(Yes / No)

XY off set Gauge not ok Assembly Line 3 no

ID over Size issue upto 0.10

mm
Spec:-42.950 ~ 43.050 mm
Actual is : 43.17
 Root Cause

1.During cooling of casting due to cross section variation, thin wall section
tense to bend, So we have provided Lug connectivity tie bar in casting itself
2.After stress reliving tie bar is removed & machining is completed.
3.During machining component been clamped position machining stress
develop, is relived when component is out of fixture
4.During induction hardening & tempering again stresses are induced in
component.
 Action Take

Before dispatch we qualify the

Part 100 % verifed using receiving gauge, those
receving Gauge components not qualifying are
bend removed manually &
quality the receiving gauge
 Part Name Supplier

SHIFT ARM 5TH REVERSE SONA-TECH

Front cover Sona -tech

 One Time / Repeated
Qty
issues

2
1.During Root
coolingCause
of casting due ICA
to cross section variation, thin
wall section tense to bend, So
we have provided Lug
connectivity tie bar in casting
itself
2.After stress reliving tie bar is
removed & machining is
completed. Part 100 % verifed using
3.During machining receving Gauge
component been clamped
position machining stress
develop, is relived when
component is out of fixture
4.During induction hardening
& tempering again stresses
are induced in component.
Available part 43 mm ID
Setting Part mix up verifed using matting part
 PCA Remarks

Before dispatch we qualify the

receiving gauge, those
components not qualifying are Under Monitoring
bend removed manually &
quality the receiving gauge

Defect part courierd to

U/I supplier for investication
purpose
 9 11 12 8 5
77093 291651 82464 96635 46529
117 38 146 83 107
9 20 32 40 45
77093 368744 451208 547843 594372
117 54 71 73 76
 Detai

Probelem
SL.No Vendor name Part des Rej qty Rejection details
Area

DFRK4141000183
1 SONA-TECH / 3 XY off set Gauge Assembly
Shift arm 5th Rev not ok Line
 Details of Top Vendor Rejection on trhe month Jan-24

Repeated
PPM Problem
(Yes / No)

no
Details of Top Vendor Rejection on trhe month Jan-24

Root Cause

1.During cooling of casting due to cross section variation, thin wall section
tense to bend, So we have provided Lug connectivity tie bar in casting itself
2.After stress reliving tie bar is removed & machining is completed.
3.During machining component been clamped position machining stress
develop, is relived when component is out of fixture
4.During induction hardening & tempering again stresses are induced in
component.
 Action Take

Containtment Action Correction Action

Before dispatch we qualify the receiving

Part 100 % verifed using gauge, those components not qualifying
receving Gauge are bend removed manually & quality
the receiving gauge