Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Version #1 | 12-07-19

Revision #1 | 12-07-19

BOBCAT
S550
(A3NL11001-UP)

Standard Electrical System


How to Read This Document

Connector
Name & Label SYMBOLS
Trip Master
(5927)
Pin Label Splice

+12V Battery A Circuit


Destination Destination Breaker
Componen t Component Label
Reference 1

2620 BK RH Rear Light T16


Ignition B Page 9 Fuse

Reference
Destination
J1708(-) C Diode
Pin Con nection Reference 2

J1708(+) D A (Page 1) Twisted Pair

Reference
Destination
>> Passthrough Connector

Ground
ABBREVIATION COLOR

RD RED
Power
WH WHITE +
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK A Reference
GY GRAY
PU/VT PURPLE
BR/BN BROWN
GN GREEN
BU/BL BLUE Color & Secondary
Componen t Color
Capital Abbreviation’s Represen t Wire Main Color Component
Name M67GA 18-OR-wh
Lower Case Abbreviation’s Represent Secondary Color 1
CRS Combus tion Air Control
Valve 298-6410 @ N67DA 18-GN
2
Part Symbols means the
Number specific components Circuit Color
Componen t Gauge
have notes Con nection Number
Table of Contents

Section Overview

Section Number Name

Page 1 Power

Page 2 Ground

Page 3 Can Bus

Page 4 Engine

Page 5 Hydraulics

Page 6 Cab Display

Page 7 Cab

Page 8 Manual Controls

Page 9 Lights

Page 10 HVAC

Page 11 Options 1/2

Page 12 Options 2/2


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 1 Battery

Fuse (Mega Fuse, F1, F2, F3, F4, F5, F6, F7, F8, F9, F10, F11, F12)

Switched Power Relay

Gateway Controller J1A

Cab-MFR Harn Con2 (Light Gray) C428

Aux Controller J2B

Cab MFR Harn Con1 (Black) C408

Gateway Controller J1B

MFR Accessory C489

Backup Alarm Harn C404

Page 2 Gateway Controller J1B

Aux Controller J2B

Cab-MFR Harn Con 2 (Light Gray) C428

Cab-MFR Harn Con 1 (Black) C408

MFR Accessory C489

Tailgate Harn C103

Page 3 Aux Controller J2B

Gateway Controller J1B

120 Ohm Resistor


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 3 Remote Start Tool, ACD C426

Cab-MFR Harn Con 1 (Black) J2B

Left Panel (Black) C479

Right Delux Panel C503

Right Joystick (SJC Only) C450

Left Joystick (SJC Only) C449

Page 4 Fuel Pull Relay

Starter Relay

Glow Plug Relay

Gateway Controller J1A

Air Filter Switch (NC) C405

Gateway Controller J1B

MFR-Engine Harn C113

Fuel Harn C355

Fuel Shutoff Solenoid C101

Starter

Alternator C110

Engine Speed Sensor C106

Engine Oil Pressure Sensor C107


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 4 Fuel Sender C406

Engine Coolant Sensor C104

Page 5 Traction Lock Relay

Gateway Controller J1A

Gateway Controller J1B

Aux Controller J2A

Aux Controller J2B

Brake Solenoid 12V C308

Hydraulic Temperature Sender C108

Hydraulic Filter Switch (NC) C112

Hydraulic Fan Solenoid 12V C446

Hyd Lock Solenoid 12V C420

Hydraulic Charge Pressure C105

Front Rod Solenoid (Male) C418

Front Base Solenoid (Female) C419

Page 6 Buzzer

Travel Control Switch (Optional) SW9

Brake Switch SW1

Gateway Controller J1A


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 6 Gateway Controller J1B

Right Deluxe Panel C503

Cab-MFR Harn Con 1 (Black) C408

Left Panel (Black) C479

Left Panel (Gray) C480

Press To Operate Loader PTOL C499

Right H Key Switch Panel C500

Page 7 Gateway Controller J1B

Cab-MFR Harn Con 3 (DK Gray) C438

Cab-MFR Harn Con 1 (Black) C408

Cab-MFR Harn Con 2 (LT Gray) C428

Hand/Foot (ACS) H/ISO (SJC, AWS) SWITCH SW4

Dome Light C209

Power Socket C212

Cab Accessory C129

Door Harn C667

Washer Motor C252

Seatbar Sensor C482

Page 8 BU Alarm Harn/SJC Harn C404


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 8 Gateway Controller J1A

Gateway Controller J1B

Aux Controller J2B

Aux Controller J2A

Tailgate Harn C103

Backup Alarm

Tilt Spool Lock 12V C421

Lift Spool Lock 12V C422

Right Handle C409

Left Handle C410

Turn Signal C411

Horn C412

Page 9 Front Work Lights Relay

Gateway Controller J1A

Rear Light Relay

Cab-MFR Harn Con 1 (Black) C408

Tailgate Harn C103

Left Front Work Light 37 Watts C434-1

Left Front Work Light 50 Watts C434-2


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 9 Right Front Work Light 37 Watts C435-1

Right Front Work Light 50 Watts C435-2

Right Rear Tail Light C603

Left Rear Tail Light C602

Right Rear Work Light

Left Rear Work Light

Page 10 HVAC Relay

Gateway Controller J1A

AC Evaporator Switch C350

Magnet Clutch (Compressor) C486

Fuel Harn C355

Diode D4

Cab-MFR Harn Con 3 (DK Gray) C438

HVAC Duct Fan C610

Potentiometer (Temp Cont Switch) C483

Heater Valve C635

Blower Switch SW10

Blower Motor C611

Thermostat C630
Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 10 AC Switch SW11

Page 11 Power Bob Open C606

Power Bob Close C607

Left Handle (Blinker/Flasher) 5 Pin C411

Tailgate Harn (Euro Tail Lights Only) C103

Bucket Position Solenoid C423

Diode D3

Fuel Harn C355

Cab-MFR Harn Con 2 (LT Gray) C428

Cab-MFR Harn Con 3 (DK Gray) C438

Diode D2

Diode D1

Power Bobtach Switch SW5

Flasher Connector T3

Hazard Switch SW3 (Pin 3 & 6 Internally Insulated)

Beacon Switch SW2

Beacon/Flasher Exterior Harness C670

Bucket Position Switch SW6

Page 12 Radio C676


Table of Contents

SECTION 1 : Electrical Wiring Diagrams Return To Overview

Section Number Name

Page 12 Left Handle (Horn) 2 Pin C412

Aux Controller J2B

Aux Controller J2A

Gateway Controller J1B

Gateway Controller J1A

Cab-MFR Harn Con 1 (Black) C408

Air Ride Seat C277

Right Speaker C278

Left Speaker C279

Horn C126

High Flow Solenoid 12V C415

Tow Speed Solenoid 12V C441


POWER Page 1 of 12

FRC1 Fuse Relay Center


Battery Mega Fuse Fuse 1
100A 25A Aux Controller J2B
BAT_CABLE RD 1300 RD 1140 RD-wh FRC1 HVAC RELAY
1150 RD-wh
PAGE 10 3
1240 RD-wh RH DLX P ANEL C503
1180 RD-wh Cab MFR Harn Con1
Fuse 4
2 PAGE 6
(Black) C408 1400 RD-wh DOOR HARNESS C667
1025 RD 25A 1160 RD-wh 1450 RD-wh 1450 RD-wh PAGE 7
6 1420 RD-wh RH KEY SWITCH C500
Gateway Controller J1B
PAGE 6
Fuse 12 1110 RD-wh 1440 RD-wh
2 LH PANEL C479
Open

1010 RD
STARTER PAGE 6
1130 RD-wh
PAGE 4 3
1460 RD-wh LEFT HANDLE HORN C412
Fuse 5
PAGE 12
1040 RD 25A 1490 RD-wh 1410 RD-wh CAB-MFR CON (OPTIONS) C408
PAGE 11
1165 RD-wh REMOTE RUN , ACD C426
Fuse 11 PAGE 3
1290 RD 15A 1370 RD-wh CAB-MFR CON (ACCESSORIES) C408
PAGE 7
Fuse 9
30A 1360 RD-wh FRC1 TRACTION LOCK RELAY 1620 OR-wh LH PANEL C479
PAGE 5 PAGE 6
Fuse 10 1940 OR-wh LH PANEL BUZZER T13
30A 1350 RD-wh PAGE 6
FRC1 FUEL SHUTOFF RELAY
1930 OR-wh RH PANEL PTOL T13
PAGE 4
1030 RD PAGE 6
FRC1 STARTER RELAY Fuse 2 1775 OR-wh BRAKE SWITCH SW1
PAGE 4 1340 RD 20A 1330 RD-wh FRC1 FRON T LIGHT RELAY PAGE 6
PAGE 9 1590 OR-wh RH DELUX P ANEL C503
FRC1 GLOW PLUG RELAY 1060 RD
PAGE 4 Fuse 3 PAGE 6
1950 OR-wh RH PANEL KEY SWITCH C500
15A 1320 RD-wh FRC1 REAR LIGHT RELAY PAGE 6
PAGE 9 Cab-MFR Harn Con2 1785 OR-wh H/ISO SWITCH SW4
(LT G RAY) C428 PAGE 7
Fuse 6 1660 OR-wh 1660 OR-wh 1960 OR-wh TRAVEL CONT SWITCH SW9
2 PAGE 6
5A
Aux Controller J2B
FRC1 HVAC RELAY 1790 OR-wh
1570 OR-wh 1560 OR-wh
PAGE 10 22
1520 OR-wh RIGHT HANDLE C409
Fuse 8 PAGE 8
25A 1730 OR-wh REMOTE RUN , ACD C426 1530 OR-wh LEFT HANDLE C410
+12V PAGE 3 PAGE 8
Switched PWR 1050 RD
Power Relay 30
Fuse 7 MFR Accessory C489
85 1760 OR-wh 25A 1750 OR-wh 1780 OR-wh
87 87 A
Gateway Controller J1A
3380 BU Backup Alarm Harn C404
86 4
30 86 1720 OR-wh
2030 BK
B
85 GND
PAGE 2
1550 OR-wh CAB-MFR CON(BKT POS) C408
PAGE 11
1815 OR-wh ALT EXCITATION C110
PAGE 4
1850 OR-wh CAB-MFR CON(FR WIPER) C408
Cab-MFR Harn Con2
PAGE 7
(Light Gray) C428 1580 OR-wh CAB-MFR CON(ACC, OPTION S) C408
RH JOYSTICK C450 1830 OR-wh 1920 OR-wh 1920 OR-wh
6 PAGE 7
PAGE 3
LH JOYSTICK C449 1840 OR-wh
PAGE 3
GROUND Page 2 of 12

2320 BN HYD OIL FILTER SWITCH C112


PAGE 5
2145 BN ENGINE HARN (ENG SPEED, ENG OIL PRESS) C113
2765 BK CAB-MFR CON (FR LIGHTS) C408 PAGE 4
PAGE 9 2370 BN CAB-MFR CON (SEATBAR SENSOR) C408
2745 BK CAB-MFR CON (HVAC) C408 PAGE 7
Gateway Controller J1B
PAGE 10 2220 BN HYD TEMP SENDER C108
Battery Gnd 2790 BK CAB-MFR CON (ACCESSORIES) C408 2230 BN PAGE 5
T8 PAGE 7
17 2190 BN HYD CHG PRESSU RE SENDER C105
2780 BK CAB-MFR CON (OPTIONS) C408 PAGE 5
PAGE 11 2180 BN FUEL HARN (FUEL SENDER) C355
2730 BK CAB-MFR CON (ACC, OPTIONS) C408 PAGE 4
PAGE 7 2170 BN ENGINE COOLANT SENSOR C104
PAGE 4
2150 BN AIR FILTER SW ITCH C405
PAGE 4

Gateway Controller J1B 2080 BK LH JOYSTICK C449


2500 BK PAGE 3
15 2070 BK RH JOYSTICK C450
2110 BK 2510 BK Cab-MFR Harn Con 1 PAGE 3
16 (Black) C408 2920 BK LH PANEL C479
2950 BK 2950 BK PAGE 6
10 2940 BK PTOL C499
Battery Gnd
T6 Aux Co ntroller J2B PAGE 6
2960 BK RH PANEL KEY SWITCH C500
2550 BK
2090 BK 15 PAGE 6
2250 BK RH DELUX P ANEL C503
2540 BK
16 PAGE 6

MFR Accessory C489


2720 BK
B
2710 BK REMOTE RUN , ACD C426 2620 BK RH REAR LIGHT T16
PAGE 3 2770 BK FUEL HARN (PWR BOB, AC) C355 PAGE 9
2300 BK 2455 BK BK T POSITION SOLENOID C421 PAGE 11 2630 BK LH REAR LIGHT T18
2810 BK ENG-MFR (FUEL SHUTOFF) C113 PAGE 9
PAGE 11
PAGE 4 2650 BK BU ALARM T20
2200 BK BRAKE C425 PAGE 8
PAGE 5 2640 BK LH REAR LIGHT C602
Tailgate Harn C103 PAGE 9
2390 BK 2600 BK 2600 BK 2610 BK RH REAR LIGHT C603
B PAGE 9
Battery Gnd
T1
2105 BK 2005 BK FRC1 STARTER RELAY
PAGE 4
2035 BK FRC1 FUEL PULLF RELAY
PAGE 4
Cab-MFR Harn Con 2
2045 BK FRC1 FRON T WORK LIGHT RELAY
(Light Gray) C428
PAGE 9
2900 BK 2900 BK 2930 BK BRAKE SWITCH SW1 2055 BK FRC1 REAR LIGHT RELAY
1 PAGE 6 PAGE 9
2830 BK BK T POSITION SWITCH SW6 2115 BK FRC1 GLOW PLUG RELAY
PAGE 11 PAGE 4
2700 BK TRAVEL CONTROL SWITCH SW9 2016 BK FRC1 HVAC RELAY
PAGE 6 PAGE 10
2785 BK HORN C126 2030 BK FRC1 SWITCHED POWER RELAY
PAGE 12 PAGE 1
2025 BK FRC1 TRACTION LOCK RELAY
PAGE 5
CAN BUS Page 3 of 12

Aux Controller J2B


9220 PU
8
9120 PU-wh
9

Cab-MFR Harn Con 1 Left Panel


Gateway Controller J1B (Black) 408 (Black) C479
9200 PU 9270 PU 9230 PU 9230 PU 9240 PU 9250 PU 9650 PU 9630 PU
CAN LO 8 4 4

120 Ω
120 Ω

9100 PU-wh 9170 PU-wh 9130 PU-wh 9130 PU-wh 9140 PU-wh 9150 PU-wh 9550 PU-wh 9530 PU-wh
CAN HI 9 120 Ohm
3 120 Ohm
3
Resistor Resistor
Right Delux Panel
C503
3090 BU 9260 PU
21 4
9600 PU 9160 PU-wh
CAN LO 20 2
9500 PU-wh
CAN HI 14 Right Joystick
(SJC Only) C450 @
9660 PU
4
9560 PU-wh
3
Remote Start Tool, ACD
C426 2070 BK
9500 PU-wh
PAGE 2 2
A
1830 OR-wh
9600 PU
PAGE 1 1
B
REMOTE RUN 3090 BU Left Joystick
KEY D (SJC Only) C449 @
9640 PU
C 4
SWITCHED 1730 OR-wh 9540 PU-wh
E PAGE 1 3
PWR
UNSWITCHE 1165 RD-wh 2080 BK
D PWR
F PAGE 1 PAGE 2 2
2710 BK 1840 OR-wh
GND G PAGE 2 PAGE 1 1

@ DLX CAB HARN 72105 56 ONLY


(N OT IN STD CAB HARN 7210557)
ENGINE Page 4 of 12

+12V P WR 1350 RD-wh


30 PAGE 1
MFR-Engine Harn
85 8110 BN C113
87 86
Fuel Pull 8120 BN 8120 BN 8100 BN PULL
Relay 8 B
87 3410 BU D5
30 86 2810 BK 2810 BK 2800 BK GND Fuel Shutoff
GND 2035 BK PAGE 2 10 C Solenoid C101
85 PAGE 2
8800 BN HOLD
9 A
+12V P WR 1030 RD
30 PAGE 1

85 8210 BN
87 86
Starter
Relay 8200 BN 8200 BN
87 1 S
30 86
Starter
GND 2005 BK 3560 BU
85 PAGE 2 2 R

+12V P WR 1060 RD
PAGE 1 B
30 PAGE 1

85 8510 BN
87 86 1015 RD
Glow Plug 8500 BN
Relay Pre Heater T14 B
87 3420 BU
30 86 1020 RD
GND 2115 BK S

~
Alternator
85 PAGE 2
C110
1815 OR-wh 1815 OR-wh
PAGE 1 7 L
2015 BK
G
3420 BU
14
8510 BN
6
8210 BN 3160 BU SIG
7 A
3410 BU Engine Speed
30 2145 BN 2145 BN 2160 BN GND Sensor C106
8110 BN
PAGE 2 4 B
3
Gateway 3560 BU
Controller
22 2140 BN GND
J1A 3160 BU A
15 3
3140 BU 3140 BU SIG Engine Oil
25 6 C Pressure
Sensor C107
3150 BU SIG 5140 YE 5140 YE +5V P WR
16 A PAGE 7 5 B
Air Filter Switch
2150 BN GND (N C) C405
PAGE 2 B

8800 BN
4 Fuel Harn C355
3180 BU 3180 BU SIG
12 C A Fuel
Sender
2180 BN 2180 BN GND
Gateway PAGE 2 D B C406
Controller
J1B

2170 BN GND Engine


PAGE 2 B
Coolant
3170 BU SIG Sensor
18 A C104
HYDRAULICS Page 5 of 12

+12V P WR 1360 RD-wh


30 PAGE 1
C425
WHEEL 2 SPD ADP HARNESS 7159366
85 4110 GN 4100 GN
87 86 B TRACK SINGLE SPD BRAKE ADP HARNESS 7165061
Traction Lock 4100 GN
Relay 4200 GN 4200 RD
87 3430 BU A A
30 86 Brake Solenoid
GND 2025 BK 2200 BK 2200 BK 12V C308
85 PAGE 2 PAGE 2 C B

WHEEL MACHINES
C425
PULL
4110 GN B
8
HOLD
3430 BU A
13
C
TRACTION LOCK

3220 BU 3220 BU
32 A Hydraulic
Temperature
2220 BN Sender C108
PAGE 2 B
Gateway
Controller 3320 BU 3320 BU
J1A
34 A Hydraulic
Filter Switch
2320 BN (N C) C112
PAGE 2 B

2910 BN 2910 BN GND


18 2 Hydraulic
Fan Soleno id
4010 GN SIG 12V C446
1

2410 BN 2410 BN GND


1 B Hyd Lock
Solenoid
4410 GN SIG 12V C420
4200 GN A
6
4010 GN
19
Gateway 4410 GN 2190 BN GND
Controller 13 B
J1B Hydraulic
3190 BU 3190 BU SIG Charge
1 C Pressure
5190 YE 5190 YE +8V P WR C105
23 A

2330 BN 2330 BN GND


18 2 Front Rod
Solenoid
Aux 4330 GN SIG (Male) C418
Controller 1
J2A

2340 BN 2340 BN GND


1 2 Front Base
Solenoid
4340 GN SIG (Female)
4330 GN 1 C419
Aux 19
Controller
J2B 4340 GN
13
CAB DISPLAY Page 6 of 12

1940 OR-wh Left Panel (Black)


+ T13 PAGE 1 C479
Buzzer
7040 WH 7040 WH
- T2 10 BUZZER

3650 BU 3650 BU
3 7 TRAVEL CONT INPUT

2700 BK
2 PAGE 2
PAGE 2
2920 BK
2 GROUND

Travel Control 1 1440 RD-wh


PAGE 1 1 BATTERY (+)
Switch (Optional)
1960 OR-wh
SW9 @ 4 PAGE 1 1620 OR-wh
PAGE 1 5 SWITCHED PWR

5 3400 BU
PAGE 11 11 LEFT BLIN KER INPUT

6 3500 BU
PAGE 11 8 RIGHT BLINKER INP UT

3600 BU 3600 BU
1 9 PARK BREAK INP UT

2930 BK
2 PAGE 2

Left Panel (G ray)


3 C480
Brake Switch
SW1 3610 BU 3610 BU
4 2 PARK BREAK OUTPUT

3620 BU
5 PAGE 7 12 DOOR SIGN AL
1775 OR-wh
6 PAGE 1
Press To Operate
Loader PTOL C499
1930 OR-wh
PAGE 1 1 SWITCH PWR

2940 BK
Gateway Controller Cab-MFR Harn PAGE 2 3 GROUND
J1A Con 1 (Black) C408
3030 BU 3030 BU
20 1 2 PTOL OUTPUT

2380 BN 2380 BN
19 12 4 PTOL LED

8130 BN Right H K ey Switch


24 2 Panel C500
8130 BN
Gateway Controller 2 START
J1B
3040 BU 3040 BU
22 14 4 RUN /ENTER SW

1950 OR-wh
Right Deluxe Panel PAGE 1 5 SWITCHED PWR
C503
1590 OR-wh 1420 RD-wh
SWITCHED PWR 5 PAGE 1 PAGE 1 1 BATTERY (+)

1240 RD-wh 2960 BK


BATTERY (+) 1 PAGE 1
PAGE 2 3 GROUND

2250 BK
GROUND 3 PAGE 2

@ DLX CAB HARN 72105 56 ONLY


(N OT IN STD CAB HARN 7210557)
CAB Page 7 of 12

Cab-MFR Harn Con 3


(DK Gray) C438
@ DLX CAB HARN 7210556 ONLY
(N OT IN STD CAB HARN 7210557) 4550 GN
6 1
1785 OR-wh
PAGE 1 2
Hand/Foot
3 (ACS)
H/ISO (SJC,
4235 GN
4 4 AWS) SW
SW4 @
2060 BK
5 PAGE 7 5
4275 GN
6
Cab-MFR Harn Con 1
(Black) C408
1370 RD-wh 1370 RD-wh 1390 RD-wh
PAGE 1 7 A
2010 BK Dome Light
B C209 @
3640 BU
C
1580 OR-wh 1580 OR-wh
PAGE 1 5 Power Socket C212 @
2795 BK
1 GND

1375 RD-wh
2 +12V P WR

Cab Acces sory C129


1510 OR-wh 1210 RD-wh
PAGE 12 A +12V BATT PWR

1885 OR-wh 1865 OR-wh


PAGE 12 B +12V SW PWR

2730 BK 2730 BK 2820 BK


PAGE 2 11 C GND

Cab-MFR Harn Con 2 2060 BK Door Harn C667 @


PAGE 7
(LT G ray) C428 See Option Harnes ses and Kits Diagram
1850 OR-wh 1850 OR-wh
PAGE 1 13 1 WASHER SIGNAL
2210 BK 2840 BK
PAGE 12 2 WIPER MOTOR GND

2790 BK 2790 BK 7310 WH WIPER SW,


PAGE 2 11 3 MOTOR SW PWR
3620 BU 3630 BU
PAGE 6 4 DOOR SIGNAL

1400 RD-wh
PAGE 1 5 DOOR UNSW PWR

7310 WH SIG
L Washer
2885 BK 2845 BK GND M Motor
C252 @
PAGE 12 X
5140 YE
PAGE 4

Gateway Controller 2370 BN 2370 BN GND


J1B
PAGE 2 4 A
Seatbar
3370 BU 3370 BU SIG
11 5 B Sensor
+5V C482
5100 YE 5370 YE 5370 YE PWR
+5V 24 3 C
MANUAL CONTROLS
Page 8 of 12

BU Alarm Harn/SJC
Harn C404 Tailgate Harn C103 Terminal T19
See Option
7100 WH 7100 WH
Harnesses and A C +
Kits Diagram Backup
2650 BK Alarm
PAGE 2 -
Gateway Controller J1A Terminal T20

2670 BN GND
10 3
Tilt Spool
2680 BN 4670 GN SIG
2 1 Lock 12 V
C421

2
Gateway Controller J1B
4670 GN 2680 BN GND
7 3
4680 GN 4680 GN Lift Spool
SIG
5 1 Lock 12 V
C422
2

1520 OR-wh
PAGE 1 A
4940 GN
H
SKI CONT
4930 GN
Aux Controller J2B J
4920 GN DETENT
21 E FLOW Right Handle
4910 GN C409
F TWO SPD
4310 GN
17 C
4320 GN
18 D PWM

4300 GN
23 B
Aux Controller J2A
4840 GN
28 C
SKI CONT
4830 GN
22 B
4820 GN Left Handle
12 G C410
SIDE SHIFT
4810 GN
11 F
1530 OR-wh
30 PAGE 1 A

31
C
13 Turn Signal
A
C411

B
Horn
C412
A
LIGHTS
Page 9 of 12

+12V Cab-MFR Harn Con 1


PWR 1330 RD-wh (Black) C408
30 PAGE 1
6000 PK 6000 PK 6100 PK SIG Left Front
87
85 8 A
87 6340 PK Work Light
Front Work 2765 BK 2765 BK 2735 BK GND 37 Watts
Lights Relay 6320 PK PAGE 2 9 B C434-1
86
30 86
GND 2045 BK
85 PAGE 2 6110 PK SIG Left Front
A
Work Light
2750 BK GND 50 Watts
B C434-2

6120 PK SIG Right Front


A
Work Light
2760 BK GND 37 Watts
Gateway Controller B C435-1
J1A
6320 PK
5 6130 PK SIG Right Front
A
3460 BU Work Light
31 2705 BK GND 50 Watts
B C435-2
3440 BU
28
6210 PK 2610 BK GND
17 PAGE 2 2 Right Rear
Tailgate Harn C103
Tail Light
6310 PK 6310 PK 6320 PK SIG C603
A 1

6330 PK SIG
1 Left Rear
Tail Light
2640 BK GND C602
+12V PAGE 2 2
PWR 1320 RD-wh
30 PAGE 1
Terminal T16
85 6210 PK
87 86 2620 BK GND
Rear Light 3440 BU PAGE 2 -
Relay Right Rear
87 6200 PK 6200 PK 6210 PK SIG Work Light
30 86 H +
GND 2055 BK
85 PAGE 2 Terminal T15
Terminal T17
6220 PK SIG
+
Left Rear
2630 BK GND Work Light
PAGE 2 -
Terminal T18
HVAC
Page 10 of 12

@ DLX CAB HARN 7210556 ONLY


(N OT IN STD CAB HARN 7210557)
GND 2
# DLX FU EL HARN 7184255 ONLY HVAC Duct
(NOT IN STD FUEL HARN 7149219) Fan C610 @
SIG 1

2560 BK
C
Potentiometer
7420 WH
A (Temp Cont
Switch)
7425 WH C483 @
B

Cab-MFR Harn Con 3 7425 WH SIG


(DK Gray) C438 D
2745 BK 2745 BK 2130 BK GND Heater Valve
PAGE 2 8 C C635 @
+12V
7430 WH PWR
A

7520 WH
1
7530 WH
2
7400 WH
3
+12V Blower Switch
PWR 1140 RD-wh 7510 WH SW10 @
30 PAGE 1 4
85 1500 OR-wh 1500 OR-wh
87 87 7 5
HVAC Relay 1790 OR-wh
PAGE 1 7410 WH
86 3450 BU 6
30 86
GND 2016 BK
85 PAGE 2
7530 WH HIGH
1
Gateway Controller
J1A 7520 WH MED
2
Blower Motor
21
3450 BU
7510 WH LOW M C611 @
3
2580 BK
4

7021 WH 7020 WH 7020 WH


11 9 1
2570 BK Thermos tat
2 C630 @
7023 WH
AC Evaporator B 7015 WH
Fuel Harn C355 3
Switch
7024 WH
C350 A A
7015 WH
1
7025 WH 7024 WH 2100 BK AC Switch
Magnet Clutch 1 3 SW11 @
(Compress or) D4
2280 BK 2290 BK 7400 WH
C486 # 2 PAGE 11 C
OPTIONS 1/2
Page 11 of 12

@ DLX CAB HARN 7210556 ONLY


(N OT IN STD CAB HARN 7210557)
# DLX FU EL HARN 7184255 ONLY
(NOT IN STD FUEL HARN 7149219)
Fuel Harn Cab-MFR Harn Con 2
C355 (LT G ray) C428
4480 GN 4480 GN 4480 GN
1 F 7 1
Power Bob Open
C606 # 2480 BK 1410 RD-wh 1410 RD-wh 1380 RD-wh Power Bobtach
2 PAGE 1 12 2 Switch
SW5 @
4470 GN 4470 GN 4470 GN
Power Bob Close
1 E 8 3
C607 # 2470 BK 2770 BK 2770 BK
2 B PAGE 2
1430 RD-wh
2290 BK
PAGE 10
X Flasher
Connector
6010 PK 6010 PK
B 10 L T3 @

Left Handle 3400 BU D2


PAGE 6
(Blinker/Flas her) 6415 PK 6400 PK 6400 PK 6430 PK
5 Pin C411 D 14 1
6440 PK
6515 PK Hazard Switch
A 6570 PK
1550 OR-wh 6540 PK D1 2 SW3 @
PAGE 1 9 (P in 3 & 6
6500 PK 6530 PK Internally
4
3500 BU Insulated)
PAGE 6 2850 BK
6
Tailgate Harn
6410 PK Cab-MFR Harn Con 3
(Euro Tail Lights
Only) C103 E (DK Gray) C438
See Option 1200 RD-wh
6510 PK 6500 PK 2
Harnesses and Kits D 3
Diagram 2725 BK
6 Beacon Switch
SW2 @
6700 PK
1

Beacon/Flas her Exterior


Harness C670 @
6700 PK
E
2780 BK 2780 BK 2420 BK
PAGE 2 1 D See Option
Harnesses and Kits
6540 PK Diagram
B
6440 PK
F

4450 GN 4455 GN 4455 GN


A 2 1
Bucket Pos ition
D3
Solenoid C423 2450 BK 2455 BK 1550 OR-wh Bucket Pos ition
B PAGE 2 2 Switch
SW6 @
2830 BK
PAGE 2 6
OPTIONS 2/2
Page 12 of 12

@ DLX CAB HARN 7210556 ONLY


(N OT IN STD CAB HARN 7210557)
# DLX FU EL HARN 7184255 ONLY
(NOT IN STD FUEL HARN 7149219)

1510 OR-wh PWR


PAGE 7 4
Air Ride Seat
2210 BK GND C277 @
PAGE 7 5

Radio
C676 @
1885 OR-wh
1 PAGE 7

2885 BK
2 PAGE 7

7800 WH 7800 WH +
5 1
Right Speaker

6
7810 WH 7810 WH - 2
C278 @

7820 WH 7820 WH +
3 1
Left Speaker

4
7830 WH 7830 WH - 2
C279 @

Left Handle (Horn) 2 Pin Cab-MFR Harn Con 1


C412 (Black) C408
7210 WH 7210 WH
B 13 A
Horn
1460 RD-wh 2785 BK C126
A PAGE 1 PAGE 2 B

Aux Controller J2B

26
4460 GN SIG
A High Flow
Solenoid 12V
Aux Controller J2A 2460 BN GND C415
B
26

Gateway Controller J1B

26
4350 GN SIG
1 Tow Speed
Solenoid 12V
Gateway Controller J1A 2350 BN GND C441
2
26
www.DieselLaptops.com

In the interest of continuing product development, Diesel Laptops reserves the right to change specifications within this document at any time without prior notice.
If you require additional reference materials or information, please contact Diesel Laptops.

WARNING: Diesel Laptops will not be held liable for any consequential or incidental damages including, but not limited to: Engine/vehicle downtime; loss of income or profits; damage potentially caused
to other engines, vehicles, or property and any attorney fees. Diesel Laptops will not be responsible for any liability you may have in respect to yourself, another person, or entity. Diesel Laptops urges
users to carefully follow all proper safety procedures before and during the application of this manual as a reference. Improper safety precautions can result in severe injury or death.
Diesel Laptops will not be held accountable for any inappropriate safety measures or faults made by the user while performing diagnostics.

You might also like