Dwarka - Stay Stressing CL - P4 - S1-N & S - SSI & 100% 1st Stage - Rev. A

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CONSTRUCTION OF 4-LANE SIGNATURE BRIDGE BETWEEN OKHA

& BEYT DWARKA, GUJARAT

DOC.TITLE: FIRST STAGE STRESSING [ SSI ] - 100% (MIN.) TARGET FORCE

Jack no. ZPE23 : JSA0168 RAM Area 47.1 cm2 Doc No. VSL-DWCSB-STAY-CL-012-1 Rev. A

Pressure Gauge No.: No. of strand 49

Coil No. Pylon No. P4

Strand No. Date:

X = Pressue in Bar & Y = Force in


Y = 0.4630 X - 1.1491 kN. CABLE ID P4-S1 NORTH
X = (Y-(- 1.1491)) / 0.4630

Stressing Pressure Lift-off Pressure Lift -Off Force


Theoretical
Strand ID
Force
Calculated Recorded Calculated Recorded Calculated Recorded

[no.] T [kN] [bar] [bar] [bar] [bar] [kN] [kN]

1 75.5 165.55 74.62 33.40

2 73 160.15 74.62 33.40

3 71 155.83 74.62 33.40

4 69.2 151.94 74.62 33.40

5 67.6 148.49 74.62 33.40

6 66 145.03 74.62 33.40

7 64.5 141.79 74.62 33.40

8 63.1 138.77 74.62 33.40

9 61.7 135.74 74.62 33.40

10 60.4 132.94 74.62 33.40

11 59.2 130.34 74.62 33.40

12 58 127.75 74.62 33.40

13 56.8 125.16 74.62 33.40

14 55.7 122.78 74.62 33.40

15 54.7 120.62 74.62 33.40

16 53.6 118.25 74.62 33.40

17 52.7 116.30 74.62 33.40

18 51.7 114.14 74.62 33.40

19 50.8 112.20 74.62 33.40

20 49.9 110.26 74.62 33.40

21 49.1 108.53 74.62 33.40

22 48.3 106.80 74.62 33.40

23 47.5 105.07 74.62 33.40

24 46.7 103.35 74.62 33.40

25 46 101.83 74.62 33.40

26 45.2 100.11 74.62 33.40

27 44.6 98.81 74.62 33.40

28 43.9 97.30 74.62 33.40

29 43.2 95.79 74.62 33.40

30 42.6 94.49 74.62 33.40

31 42 93.19 74.62 33.40

32 41.4 91.90 74.62 33.40

33 40.8 90.60 74.62 33.40

34 40.2 89.31 74.62 33.40

35 39.7 88.23 74.62 33.40

36 39.2 87.15 74.62 33.40

37 38.6 85.85 74.62 33.40

38 38.1 84.77 74.62 33.40

39 37.6 83.69 74.62 33.40

40 37.2 82.83 74.62 33.40

41 36.7 81.75 74.62 33.40

42 36.3 80.88 74.62 33.40

43 35.8 79.80 74.62 33.40

44 35.4 78.94 74.62 33.40

45 35 78.08 74.62 33.40

46 34.5 77.00 74.62 33.40

47 34.1 76.13 74.62 33.40

48 33.8 75.48 74.62 33.40

49 33.4 74.62 74.62 33.40

Total 2382 1637

"X" value shall be changed according to the calibration certificate of the Jack to be used at site for LHS & RHS cable.

Remarks:

COMPANY POSITION NAME SIGNATURE DATE

Recorded by (VSL) Supervisor / Engineer

Checked by (VSL) Site Manager

Witnessed by (SPS) SPS Engineer / Manager

Witnessed by (CLIENT)

VSL-DWCSB-STAY-CL-012-1 Rev. A
CONSTRUCTION OF 4-LANE SIGNATURE BRIDGE BETWEEN OKHA &
BEYT DWARKA, GUJARAT

DOC.TITLE: FIRST STAGE (100% Target Force) STRESSING REPORT (FORCE METHOD)

Jack no. ZPE23 : JSA0168 RAM Area 47.1 cm2 Doc No. VSL-DWCSB-STAY-CL-012-2 Rev. A

Pressure Gauge No.: No. of Strands 49

Coil No. Pylon No. P4

Strand No. Date:

X = Pressue in Bar & Y = Force in


Y = 0.4630 X - 1.1491 kN. CABLE ID P4-S1 NORTH
X = (Y-(- 1.1491)) / 0.4630

Stressing Pressure Lift-off Pressure Lift -Off Force Applied Lift -Off Force
Equalisation
Strand ID Theoretical Force Equalisation
required
% Varia-tion* Pressure Final % Varia-tion*
Calculated Recorded Calculated Recorded Calculated Recorded Recorded Recorded

[no.] T' [kN] [bar] [bar] [bar] [bar] [kN] [kN] Yes / No
[bar] [bar] [kN]

1 33.4 74.6 74.6 33.4

2 33.4 74.6 74.6 33.4

3 33.4 74.6 74.6 33.4

4 33.4 74.6 74.6 33.4

5 33.4 74.6 74.6 33.4

6 33.4 74.6 74.6 33.4

7 33.4 74.6 74.6 33.4

8 33.4 74.6 74.6 33.4

9 33.4 74.6 74.6 33.4

10 33.4 74.6 74.6 33.4

11 33.4 74.6 74.6 33.4

12 33.4 74.6 74.6 33.4

13 33.4 74.6 74.6 33.4

14 33.4 74.6 74.6 33.4

15 33.4 74.6 74.6 33.4

16 33.4 74.6 74.6 33.4

17 33.4 74.6 74.6 33.4

18 33.4 74.6 74.6 33.4

19 33.4 74.6 74.6 33.4

20 33.4 74.6 74.6 33.4

21 33.4 74.6 74.6 33.4

22 33.4 74.6 74.6 33.4

23 33.4 74.6 74.6 33.4

24 33.4 74.6 74.6 33.4

25 33.4 74.6 74.6 33.4

26 33.4 74.6 74.6 33.4

27 33.4 74.6 74.6 33.4

28 33.4 74.6 74.6 33.4

29 33.4 74.6 74.6 33.4

30 33.4 74.6 74.6 33.4

31 33.4 74.6 74.6 33.4

32 33.4 74.6 74.6 33.4

33 33.4 74.6 74.6 33.4

34 33.4 74.6 74.6 33.4

35 33.4 74.6 74.6 33.4

36 33.4 74.6 74.6 33.4

37 33.4 74.6 74.6 33.4

38 33.4 74.6 74.6 33.4

39 33.4 74.6 74.6 33.4

40 33.4 74.6 74.6 33.4

41 33.4 74.6 74.6 33.4

42 33.4 74.6 74.6 33.4

43 33.4 74.6 74.6 33.4

44 33.4 74.6 74.6 33.4

45 33.4 74.6 74.6 33.4

46 33.4 74.6 74.6 33.4

47 33.4 74.6 74.6 33.4

48 33.4 74.6 74.6 33.4

49 33.4 74.6 74.6 33.4

Total 1635 1635 0 -100.00%

"X" value shall be changed according to the calibration certificate of the Jack to be used at site for LHS & RHS cable.

* The % force variation in strands between theoritical & actual falls with in an acceptable range of ±5.0%, if not then proceed for equalisation.

Total achieved force : 0 kN No of times Equalisation Applied:

% Variation -100.00%

Remarks:

COMPANY POSITION NAME SIGNATURE DATE

Recorded by (VSL) Supervisor / Engineer

Checked by (VSL) Site Manager

Witnessed by (SPS) SPS Engineer / Manager

Witnessed by (CLIENT)

VSL-DWCSB-STAY-CL-012-1 Rev. A
CONSTRUCTION OF 4-LANE SIGNATURE BRIDGE BETWEEN OKHA
& BEYT DWARKA, GUJARAT

DOC.TITLE: FIRST STAGE STRESSING [ SSI ] - 100% (MIN.) TARGET FORCE

Jack no. ZPE23 : JSA0166 RAM Area 47.1 cm2 Doc No. VSL-DWCSB-STAY-CL-012-3 Rev. A

Pressure Gauge No.: No. of strand 49

Coil No. Pylon No. P4

Strand No. Date:

X = Pressue in Bar & Y = Force in


Y = 0.4619 X - 1.0596 kN. CABLE ID P4-S1 SOUTH
X = (Y-(- 1.0596)) / 0.4619

Stressing Pressure Lift-off Pressure Lift -Off Force


Theoretical
Strand ID
Force
Calculated Recorded Calculated Recorded Calculated Recorded

[no.] T [kN] [bar] [bar] [bar] [bar] [kN] [kN]

1 75.5 165.75 74.60 33.40

2 73 160.34 74.60 33.40

3 71 156.01 74.60 33.40

4 69.2 152.11 74.60 33.40

5 67.6 148.65 74.60 33.40

6 66 145.18 74.60 33.40

7 64.5 141.93 74.60 33.40

8 63.1 138.90 74.60 33.40

9 61.7 135.87 74.60 33.40

10 60.4 133.06 74.60 33.40

11 59.2 130.46 74.60 33.40

12 58 127.86 74.60 33.40

13 56.8 125.26 74.60 33.40

14 55.7 122.88 74.60 33.40

15 54.7 120.72 74.60 33.40

16 53.6 118.34 74.60 33.40

17 52.7 116.39 74.60 33.40

18 51.7 114.22 74.60 33.40

19 50.8 112.27 74.60 33.40

20 49.9 110.33 74.60 33.40

21 49.1 108.59 74.60 33.40

22 48.3 106.86 74.60 33.40

23 47.5 105.13 74.60 33.40

24 46.7 103.40 74.60 33.40

25 46 101.88 74.60 33.40

26 45.2 100.15 74.60 33.40

27 44.6 98.85 74.60 33.40

28 43.9 97.34 74.60 33.40

29 43.2 95.82 74.60 33.40

30 42.6 94.52 74.60 33.40

31 42 93.22 74.60 33.40

32 41.4 91.92 74.60 33.40

33 40.8 90.62 74.60 33.40

34 40.2 89.33 74.60 33.40

35 39.7 88.24 74.60 33.40

36 39.2 87.16 74.60 33.40

37 38.6 85.86 74.60 33.40

38 38.1 84.78 74.60 33.40

39 37.6 83.70 74.60 33.40

40 37.2 82.83 74.60 33.40

41 36.7 81.75 74.60 33.40

42 36.3 80.88 74.60 33.40

43 35.8 79.80 74.60 33.40

44 35.4 78.93 74.60 33.40

45 35 78.07 74.60 33.40

46 34.5 76.99 74.60 33.40

47 34.1 76.12 74.60 33.40

48 33.8 75.47 74.60 33.40

49 33.4 74.60 74.60 33.40

Total 2382 1637

"X" value shall be changed according to the calibration certificate of the Jack to be used at site for LHS & RHS cable.

Remarks:

COMPANY POSITION NAME SIGNATURE DATE

Recorded by (VSL) Supervisor / Engineer

Checked by (VSL) Site Manager

Witnessed by (SPS) SPS Engineer / Manager

Witnessed by (CLIENT)

VSL-DWCSB-STAY-CL-012-1 Rev. A
CONSTRUCTION OF 4-LANE SIGNATURE BRIDGE BETWEEN OKHA
& BEYT DWARKA, GUJARAT

DOC.TITLE: FIRST STAGE (100% Target Force) STRESSING REPORT (FORCE METHOD)

Jack no. ZPE23 : JSA0166 RAM Area 47.1 cm2 Doc No. VSL-DWCSB-STAY-CL-012-4 Rev. A

Pressure Gauge No.: No. of Strands 49

Coil No. Pylon No. P4

Strand No. Date:

X = Pressue in Bar & Y = Force


Y = 0.4619 X - 1.0596 in kN. CABLE ID P4-S1 SOUTH
X = (Y-(- 1.0596)) / 0.4619

Stressing Pressure Lift-off Pressure Lift -Off Force Applied Lift -Off Force
Theoretical Equalisation
Strand ID Equalisation
Force required Final % Varia-
% Varia-tion* Pressure
tion*
Calculated Recorded Calculated Recorded Calculated Recorded Recorded Recorded

[no.] T' [kN] [bar] [bar] [bar] [bar] [kN] [kN] Yes / No
[bar] [bar] [kN]

1 33.4 74.5 74.5 33.4

2 33.4 74.5 74.5 33.4

3 33.4 74.5 74.5 33.4

4 33.4 74.5 74.5 33.4

5 33.4 74.5 74.5 33.4

6 33.4 74.5 74.5 33.4

7 33.4 74.5 74.5 33.4

8 33.4 74.5 74.5 33.4

9 33.4 74.5 74.5 33.4

10 33.4 74.5 74.5 33.4

11 33.4 74.5 74.5 33.4

12 33.4 74.5 74.5 33.4

13 33.4 74.5 74.5 33.4

14 33.4 74.5 74.5 33.4

15 33.4 74.5 74.5 33.4

16 33.4 74.5 74.5 33.4

17 33.4 74.5 74.5 33.4

18 33.4 74.5 74.5 33.4

19 33.4 74.5 74.5 33.4

20 33.4 74.5 74.5 33.4

21 33.4 74.5 74.5 33.4

22 33.4 74.5 74.5 33.4

23 33.4 74.5 74.5 33.4

24 33.4 74.5 74.5 33.4

25 33.4 74.5 74.5 33.4

26 33.4 74.5 74.5 33.4

27 33.4 74.5 74.5 33.4

28 33.4 74.5 74.5 33.4

29 33.4 74.5 74.5 33.4

30 33.4 74.5 74.5 33.4

31 33.4 74.5 74.5 33.4

32 33.4 74.5 74.5 33.4

33 33.4 74.5 74.5 33.4

34 33.4 74.5 74.5 33.4

35 33.4 74.5 74.5 33.4

36 33.4 74.5 74.5 33.4

37 33.4 74.5 74.5 33.4

38 33.4 74.5 74.5 33.4

39 33.4 74.5 74.5 33.4

40 33.4 74.5 74.5 33.4

41 33.4 74.5 74.5 33.4

42 33.4 74.5 74.5 33.4

43 33.4 74.5 74.5 33.4

44 33.4 74.5 74.5 33.4

45 33.4 74.5 74.5 33.4

46 33.4 74.5 74.5 33.4

47 33.4 74.5 74.5 33.4

48 33.4 74.5 74.5 33.4

49 33.4 74.5 74.5 33.4

Total 1635 1635 0 -100.00%

"X" value shall be changed according to the calibration certificate of the Jack to be used at site for LHS & RHS cable.

* The % force variation in strands between theoritical & actual falls with in an acceptable range of ±5.0%, if not then proceed for equalisation.

Total achieved force : 0 kN No of times Equalisation Applied:

% Variation -100.00%

Remarks:

COMPANY POSITION NAME SIGNATURE DATE

Recorded by (VSL) Supervisor / Engineer

Checked by (VSL) Site Manager

Witnessed by (SPS) SPS Engineer / Manager

Witnessed by (CLIENT)

VSL-DWCSB-STAY-CL-012-1 Rev. A

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