Method Statement For Installation of 11KV Switchear

REFER TO COMMENTS ENCLOSED
ARUL VEERAPPAN
28-01-2019
CONTRACTOR DOCUMENT REVIEW
(B) NO EXCEPTION TAKEN.
(A) NO EXCEPTION TAKEN. COMPLY WITH COMMENTS.
WORK MAY PROCEED.
(C) NO EXCEPTION TAKEN
EXCEPT CLOUDED AREAS. (D) REVISE AND RESUBMIT.
RESUBMIT CLOUDED AREAS. WORK NOT TO PROCEED.
Aurecon Australasia Pty Ltd

ABN 54 005 139 873
BY: Arul Veerappan
DATE: 30-01-2019
PROJECT No: 247055
DATE RECEIVED: 28-01-2019
This review is only for general conformance with the
design concept of the project and general compliance
with the information given in the contract documents.
Any action shown is subject to the requirements of
the contract documents. This review does not relieve
the Contractor of their Contractual obligations nor of
their responsibilities of ensuring the work is complete,
accurate and correct. Any amendment does not
constitute an order of authority for a price variation to
the contract.
METHOD STATEMENT FOR OFFLOADING AND INSTALLATION
OF 11KV SWITCHGEAR
CONTENTS
 SCOPE
 HSE PLAN
 SUPERVISION ACTIVITIES
 EQUIPMENTS TO BE UNLOADED
 LIST OF MACHINERY WITH LIFTING CAPACITY
 TOOLS / ACCESSORIES TO BE USED
 METHOD OF STATEMENT
 ATTACHMENTS
DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 3 of 12

OF 11KV SWITCHGEAR
1. SCOPE
The purpose of generating this method statement is to define the procedure step by step to
implement the correct practices for loading, Transportation, Unloading and Installation of 11
KV Switchgear thorough the Guideline contained herein so as to ensure that the job execution
complies with the requirement’s and serves the intended function to satisfactory level.
1. a. Sequence of the Works
 11Kv Switchgear Loading and Transporting to site
 Unloading the 11KV Switchgear at Designated area near DG set /11kv switchgear room
 Shifting the 11KV Switchgear from offloading area to inside11kv switchgear room
 Installation of 11KV Switchgear
 Inspection
 Testing & commissioning of 11Kv Switchgear

OF 11KV SWITCHGEAR
2. HSE PLAN
All the activities related to HSE shall be carried out as according to existing site HSE plan of the Main
Contractor.
2. a. Risk Assessment
 Risk assessment for the activity is done and hazards are identified and precautionary
measures are in place.
 Where applicable, permit to work to be obtained
 Ensure that all required PPE’s are available with the crew member’s
 It may be noted that, anyone is authorized to stop the work if there any unsafe condition
is encountered.
 All required equipment’s, Tools are checked before starting any work for suitability.
 Ensure that competent personnel with adequate experience and skill handle the assigned
job.

OF 11KV SWITCHGEAR
3. SUPERVISION ACTIVITIES
The Whole activity of Loading, Transportation, Unloading, Placement of assigned Locations shall be
carried out under site “supervisor”
It is the Responsibility of “Site supervisor” to Ensure Safe Execution of complete works including and
Not Limited To:
 Identifying the all activities to be carried out at site
 Confirming and Identifying the equipment’s to be Installed
 Organizing Certified Tools
 Organizing work Crew with correct PPE
 Ensuring activity sequence as per the Method of statement
 Inspection of all works ensuring Personnel / Site Safety Standards
 Ensuring That the Equipment is placed safely at its desired location

OF 11KV SWITCHGEAR
4. EQUIPMENTS TO BE UNLOADED
18 Nos 11KV SWITCHGEAR CUBICLES
 Dimensions & Weight

 Weight : 740 KG
 Dimensions: 600mm L X 2150mm W X 2650mm H
5. LIST OF MACHINERY WITH LIFTING CAPACITY
 HAIB – 10T – 1 Nos
 PALLET TRUCK TROLLEY – 2.5 T – 2 Nos
6. TOOLS / ACCESSORIES TO BE USED
 Heavy Duty Rods
 Lifting Belts
 Pallet Truck Trolley
 Wooden Packing Pieces

OF 11KV SWITCHGEAR
7. METHOD OF STATEMENT
7. a. Pre-Installation of 11kv Switchgear

 All materials and documentation relevant to this works shall be checked Prior to the
installation
 Ensure that all the required civil works are completed
 Ensure the support frames are fixed as per approved drawings
 Make sure that the Switchgear room Floor painted and ready for final installation of
11KV Switchgear
 Make sure that the Switchgear Room is clear and Free from any form of Debris
 Ensure that the access for the Switchgear Installation is free from obstruction
 Make sure that all the accessories and Tools required for Installation of Switchgear are in
Place
 Warning signs indication shall be displayed in working area
7. b. Unloading of 11 KV Switch Gear Panel Cubicles
 Park the Truck with Loaded 11Kv panel cubicles In Designated area near DG set Room
 Capacity of the Haib shall be capable for safe lifting of cubicles
 Fixing the belts on the cubicle lifting Hooks
 Lift carefully each cubicles by Hiab
 Offload each cubicle carefully on the designated area. Make sure that all cubicles are
seated on wooden Planks.

OF 11KV SWITCHGEAR
* When the switchgear or panels are shipped in more than one module, it will be necessary to bolt in individual section
together, in the presence of manufacturer/supplier representative.
* IFC drawings will indicate the relative positions of each section being supplied and shipped.
7. c. Installation of 11 KV Switch Gear Panel
 Ensure work area shall be free from debris and obstruction free.
 Warning signs indication shall be displayed in working area
 Make sure that all the accessories and Tools required for Installation of 11KV Panels are
in Place
 The equipment shall be checked and inspected against the relevant General arrangement
drawing.
 Make sure adequate PPE for all persons
 Remove the Wooden Packing of Switchgear
 Carefully Place the Switchgear on Pallet Trucks trolley
 Take The Switchgear cubicle from unloading area to final Location.
 Carefully place the Switchgear cubicle on I beam Supports and Floor

* Operate all components (i.e.. fuse switches, circuit breakers, contactors, relays etc) by hand to ensure that there are no damage
to the moving parts.  Couple the entire 18 cubicle Switchgear using the Bolts & Nuts provided by Supplier.
* Ensure for perfect verticality and proper alignment as each section is completed.
 Anchor the front side of Cubicle on Floor and Rear side with bolts and nuts on I beam /
Flat Bar.
* Tighten up all the bus bar joints, bolt and nut with a torque wrench as per the manufacturer’s recommendations and also the
wires for its tightness in the internal components.
 Connect the Busbar between the all the 18 Cubicles.
* A thorough inspection will be carried out to determine that no foreign matter (tools etc) have been left in the panels after field
installation is completed.
 Raise IR for approval of switchgear panel Installation.
* Particular attention will be given to the Busbar compartment, ensuring it is free of debris and moisture. All compartments
shall be thoroughly cleaned.
* Clean the interior and exterior of switchboard using manufacturer’s approved methods and materials.
* Provide Risk Assessment table

OF 11KV SWITCHGEAR
8. ATTACHMENTS
 Material Approval Sheet
 Drawings

OF 11KV SWITCHGEAR
MATERIAL APPROVAL SHEET

NO OBJECTION
AURECON
22-01-2018
A
OF 11KV SWITCHGEAR
DRAWING

1 2 3 4 5 6 7
D
RELAY & RELAY & RELAY &

INSTRUMENT INSTRUMENT INSTRUMENT
1100
1100
1100
CHAMBER DOOR LOCKING CHAMBER DOOR LOCKING CHAMBER DOOR LOCKING
DOOR HANDLE DOOR HANDLE DOOR HANDLE

C
FEEDER NAME PLATE FEEDER NAME PLATE FEEDER NAME PLATE

DOOR LOCKING DOOR LOCKING DOOR LOCKING
2665
2665
2665
VIEWING WINDOW VIEWING WINDOW VIEWING WINDOW
PROVISION FOR INSERTING PROVISION FOR INSERTING PROVISION FOR INSERTING

SPRING CHARGING HANDLE SPRING CHARGING HANDLE SPRING CHARGING HANDLE
DOOR SHUTTER WITH DOOR SHUTTER WITH DOOR SHUTTER WITH

PADLOCKING FOR RACK IN/OUT PADLOCKING FOR RACK IN/OUT PADLOCKING FOR RACK IN/OUT
1565
1565
1565
PROVISION FOR INSERTING PROVISION FOR INSERTING PROVISION FOR INSERTING
RACK IN/OUT HANDLE RACK IN/OUT HANDLE RACK IN/OUT HANDLE
B
PROVISION FOR EARTH PROVISION FOR EARTH

SWITCH OPERATING HANDLE SWITCH OPERATING HANDLE
DOOR HANDLE DOOR HANDLE DOOR HANDLE
PANEL RATING PLATE PANEL RATING PLATE PANEL RATING PLATE
EARTH SWITCH INDICATION EARTH SWITCH INDICATION
600 600 600
TYPICAL GA FRONT VIEW TYPICAL GA FRONT VIEW TYPICAL GA FRONT VIEW

FOR INCOMER/BUSCOUPLER FOR BUS RISER PANEL FOR BUSPT PANEL
OUTGOING FEEDER
A
TYPICAL GA FRONT VIEW DRAWING
ALL DIMENSIONS ARE

CUSTOMER : SCHNEIDER ELECTRIC DUBAI
IN MM UNLESS AND
CONSULTANT : NOT APPLICABLE OTHERWISE STATED.
P.O. NO. : 5200101362

Schneider Electric Infrastructure Ltd.
DATE : 05-02-2018
S.O.NO.
TITLE : TYPICAL GENERAL ARRANGEMENT DRAWING
0008823128
DRAWN LJV 14-2-2018 DRAWING NO. SHEET NO. REV.
REV NO. DESCRIPTION CHECKED SAIBAL 14-2-2018

SCALE MVIVDE39SC301688 2 OF 10 R0
SEIL APPV'D SAIBAL 14-2-2018

1 2 3 4 5 6 7
D
PROVISION FOR
500
FOUNDATION FOUNDATION FOUNDATION

LINE PT HOLES (2xØ12.5) HOLES (2xØ12.5) HOLES (2xØ12.5)
68 464 68 68 464 68 68 464 68

POWER CABLE ENTRY POWER CABLE ENTRY
C
370
370
831
831
831
90 410 90 90 410 90
2150

HOLES (2xØ12.5) HOLES (2xØ12.5) HOLES (2xØ12.5)
1650
1650
1650
78 444 78 78 444 78 78 444 78
1184
1184
CONTROL CONTROL CONTROL
CABLE ENTRY CABLE ENTRY CABLE ENTRY
B
35 35 35
732
732
732
CUTOUT FOR CUTOUT FOR CUTOUT FOR
CONTROL CABLE ACCESS CONTROL CABLE ACCESS CONTROL CABLE ACCESS
270
270
270
HOLES (2xØ12.5) HOLES (2xØ12.5) HOLES (2xØ12.5)
113
113
113
27 27 27
39 145.5 309 145.5 39 145.5 309 145.5 39 145.5 309 145.5
600 600 600
TYPICAL GA FOUNDATION TYPICAL GA FOUNDATION TYPICAL GA FOUNDATION

FOR INCOMER FOR OUTGOING FEEDER FOR BUSCOUPLER/BUSPT PANEL
BUSRISER PANEL
A
TYPICAL GA FRONT VIEW DRAWING
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7
PANEL NO. PANEL-01 PANEL-02 PANEL-03 PANEL-04 PANEL-05 PANEL-06 PANEL-07 PANEL-08 PANEL-09 PANEL-10 PANEL-11 PANEL-12 PANEL-13 PANEL-14 PANEL-15 PANEL-16
FEEDER NAME OUTGOING OUTGOING GENERATOR GENERATOR GENERATOR BUS PT + GENERATOR GENERATOR OUTGOING BUS PT + BUS PT CUM UTILITY UTILITY OUTGOING
BUSCOUPLER BUSCOUPLER INCOMER INCOMER
DESCRIPTION FEEDER-1 FEEDER-2 INCOMER INCOMER INCOMER BUSRISER INCOMER INCOMER FEEDER-3 BUSRISER BUS EARTHING FEEDER-4
FEEDER-1 FEEDER-2 FEEDER-3 PANEL-1 FEEDER-1 FEEDER-4 FEEDER-5 PANEL-2 FEEDER-2 PANEL FEEDER-1 FEEDER-2
D
R.H.S SIDE
L.H.S SIDE
DEFLECTOR
DEFLECTOR
C
FFL (0.0)
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
9600
FRONT VIEW
PROVISION FOR
DEFLECTOR
B
800
PROVISION FOR PROVISION FOR PROVISION FOR PROVISION FOR PROVISION FOR PROVISION FOR PROVISION FOR
LINE PT LINE PT LINE PT LINE PT LINE PT LINE PT LINE PT
>=825
1650
A
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
9600
FOUNDATION VIEW
TOTAL LENGTH : 9600 MM

ALL DIMENSIONS ARE
IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
TITLE : GENERAL ARRANGEMENT DRAWING FOR SUBSTATION-1
0008823128

SCALE MVIVDE39SC301689A 4 OF 10 R0

1 2 3 4 5 6 7
EXPLOSION VENT FOR BREAKER CHAMBER

D
EXPLOSION VENT FOR BUSBAR CHAMBER
EXPLOSION VENT FOR CABLE CHAMBER
RELAY & DEFLECTOR

INSTRUMENT
CHAMBER
1100
BUSBAR LINE PT
CHAMBER
C
L3 L1
BREAKER
CHAMBER
L2
2665
CURRENT TRASFORMER
B
CT
1565
POWER CABLE CONNECTION

CT
CHAMBER
EARTHING SWITCH
710
CABLE
CHAMBER
FFL (0.0)
EARTHING BAR
CIRCUIT BREAKER TROLLEY
1650 500
A
SIDE VIEW FOR GENERATOR INCOMER (630A)
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7

D
RELAY & DEFLECTOR

INSTRUMENT
CHAMBER
1100
BUSBAR LINE PT
CHAMBER
C
L3 L1
BREAKER
CHAMBER
L2
2665
CURRENT TRASFORMER
B
CT
1565

CT
CHAMBER
EARTHING SWITCH
710
CABLE
CHAMBER
FFL (0.0)
EARTHING BAR
1650 500
A
SIDE VIEW FOR UTILITY INCOMER (1250A)
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7

D
RELAY & DEFLECTOR

INSTRUMENT
1100
CHAMBER
BUSBAR
CHAMBER
C
L3 L1
BREAKER
CHAMBER
L2
2665
CURRENT TRASFORMER
CT
B
1565
EARTHING SWITCH
FFL (0.0)
EARTHING BAR
1650
A
SIDE VIEW FOR BUSCOUPLER
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7

D
RELAY & DEFLECTOR

INSTRUMENT
CHAMBER
1100
BUSBAR
CHAMBER
C
BREAKER
CHAMBER L3 L1
L2
2665
CURRENT TRASFORMER
CT
B
1565

CT
CHAMBER
EARTHING SWITCH
CABLE
CHAMBER
FFL (0.0)
1650 EARTHING BAR

A
SIDE VIEW FOR OUTGOING FEEDER
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7

D
DEFLECTOR
1100
RELAY &
INSTRUMENT
CHAMBER
BUSBAR
CHAMBER
C
L3 L1
BUS PT
CHAMBER
L2
2665
1565
B
EARTHING SWITCH
FFL (0.0)
EARTHING BAR
1650
BUS PT TROLLEY
A
SIDE VIEW FOR BUS PT PANEL
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


1 2 3 4 5 6 7

D
RELAY & DEFLECTOR

INSTRUMENT
1100
CHAMBER
BUSBAR
CHAMBER
C
L3 L1
BUS PT
CHAMBER
L2
2665
1565
B
FFL (0.0)
EARTHING BAR
1650
BUS PT TROLLEY
A
SIDE VIEW FOR BUS RISER PANEL
ALL DIMENSIONS ARE

IN MM UNLESS AND
P.O. NO. : 5200101362

DATE : 05-02-2018
S.O.NO.
0008823128


Method Statement For Installation of 11KV Switchear

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Method Statement For Installation of 11KV Switchear

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REFER TO COMMENTS ENCLOSED

Aurecon Australasia Pty Ltd

 LIST OF MACHINERY WITH LIFTING CAPACITY

 TOOLS / ACCESSORIES TO BE USED

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 3 of 12

1. a. Sequence of the Works

 11Kv Switchgear Loading and Transporting to site

 Installation of 11KV Switchgear

 Testing & commissioning of 11Kv Switchgear

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 4 of 12

 Where applicable, permit to work to be obtained

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 5 of 12

 Identifying the all activities to be carried out at site

 Confirming and Identifying the equipment’s to be Installed

 Organizing Certified Tools

 Organizing work Crew with correct PPE

 Ensuring activity sequence as per the Method of statement

 Inspection of all works ensuring Personnel / Site Safety Standards

 Ensuring That the Equipment is placed safely at its desired location

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 6 of 12

18 Nos 11KV SWITCHGEAR CUBICLES

 Dimensions & Weight

 Dimensions: 600mm L X 2150mm W X 2650mm H

5. LIST OF MACHINERY WITH LIFTING CAPACITY

 HAIB – 10T – 1 Nos

 PALLET TRUCK TROLLEY – 2.5 T – 2 Nos

6. TOOLS / ACCESSORIES TO BE USED

 Heavy Duty Rods

 Pallet Truck Trolley

 Wooden Packing Pieces

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 7 of 12

7. a. Pre-Installation of 11kv Switchgear

 Ensure that all the required civil works are completed

 Ensure the support frames are fixed as per approved drawings

 Warning signs indication shall be displayed in working area

7. b. Unloading of 11 KV Switch Gear Panel Cubicles

 Capacity of the Haib shall be capable for safe lifting of cubicles

 Fixing the belts on the cubicle lifting Hooks

 Lift carefully each cubicles by Hiab

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 8 of 12

7. c. Installation of 11 KV Switch Gear Panel

 Warning signs indication shall be displayed in working area

 Make sure adequate PPE for all persons

 Remove the Wooden Packing of Switchgear

 Carefully Place the Switchgear on Pallet Trucks trolley

 Take The Switchgear cubicle from unloading area to final Location.

 Carefully place the Switchgear cubicle on I beam Supports and Floor

* Provide Risk Assessment table

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 9 of 12

 Material Approval Sheet

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 10 of 12

MATERIAL APPROVAL SHEET

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 11 of 12

DOC NO:QSC/19683 ISSUE 00 REV 00 18-04-2018 Page 12 of 12

RELAY & RELAY & RELAY &

DOOR HANDLE DOOR HANDLE DOOR HANDLE

FEEDER NAME PLATE FEEDER NAME PLATE FEEDER NAME PLATE

PROVISION FOR INSERTING PROVISION FOR INSERTING PROVISION FOR INSERTING

DOOR SHUTTER WITH DOOR SHUTTER WITH DOOR SHUTTER WITH

PROVISION FOR EARTH PROVISION FOR EARTH

DOOR HANDLE DOOR HANDLE DOOR HANDLE

PANEL RATING PLATE PANEL RATING PLATE PANEL RATING PLATE

EARTH SWITCH INDICATION EARTH SWITCH INDICATION