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Routine Maintenance
Service Schedules

Pre Start Cold Checks, Service Points and Fluid Levels

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Operation 10 50 500 1000 2000
ENGINE
Oil level - Check

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Oil and Filter - Change

Air Cleaner Element (Dusty Conditions only) - Change

Air Cleaner Outer Element - Change

Air Cleaner Inner Element - Change

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Air Cleaner Hose Security

Air Filter Dust Valve

Fuel Injectors(1)
- Check and Adjust

- Check and Clean

- Clean and Test

Coolant Quality/Level - Check

Coolant - Change

Fuel Lift Pump - Clean

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Routine Maintenance
Service Schedules

Operation 10 50 500 1000 2000

Fuel Sedimenter - Drain and Clean

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Fuel Filter/Sedimenter Element - Change

Primary Fuel Filter - Check

Fuel Pre Filter - Check

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Fan Belt Tension/Condition - Check and Adjust

Valve Clearances(1) - Check and Adjust

Cylinder Head Bolts for Tightness - Check and Adjust

Radiator

TRANSMISSION
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Engine Mounting Bolts for Tightness

Exhaust System Security

- Check and Adjust

- Check and Adjust

- Clean and Check

Security of Mounting Bolts and Nuts

- Track Wheel Motor to Undercarriage Bolts - Check
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Routine Maintenance
Service Schedules

Operation 10 50 500 1000 2000

- Drive Sprocket Bolts - Check

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- Slew Gearbox Bolts - Check

Track Gearbox Oil - Change

HYDRAULICS

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Oil Level - Check
Oil Change

Rams - Chrome Condition - Check

Hoses and Pipework - Damage/Leaks - Check

Suction Strainer
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Return Filter Element

Security of Mounting Bolts on Major Assemblies

- Change

- Clean

- Check
ELECTRICS
Battery Electrolyte Level (if applicable) - Check
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Routine Maintenance
Service Schedules

Operation 10 50 500 1000 2000

Starter Motor and Alternator Brush Gear - Check

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Wiring for Chaffing/Routing - Check

Battery Terminals for Condition and Tightness - Check

UNDERCARRIAGE

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Track Rollers Bolts - Check
Track Rollers Oil and Seals - Change

Idler Wheels Oil and Seals - Change

Track Plate Condition and Bolt Torque - Check

Track Tension

BODYWORK AND CAB

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Cab Mounting Bolts Security
- Check

- Check and Adjust

All Pivot Pins - Grease

Kingpost - kingpin retaining plate bolts torque - Check

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Routine Maintenance
Service Schedules

Operation 10 50 500 1000 2000

Slew Ring Bearing - Grease

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Slew Ring Mounting Bolts - Check

Slew Ring Pinion and Gear Teeth - Grease

Door/Window Hinges - Lubricate

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Windscreen Washer Fluid Level - Check

Machine Generally - Check and Clean

ATTACHMENTS
Quick Hitch - Grease
OPTIONAL EQUIPMENT
As Required
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(1) Jobs which should only be done by a specialist.
- Check
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Routine Maintenance
Service Schedules

Functional Test and Final Inspection

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Operation 10 50 500 1000 2000
ENGINE
Idle and Maximum Speed(1) - Check and Adjust

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Exhaust Smoke (excessive) - Check

Fuel System - Leaks and Contamination - Check

HYDRAULICS
Operation All Services - Excavator, Dozer etc. - Check

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Hoses and Pipework - Damage/Leaks

Main Relief Valve Pressure(1)

Auxiliary Relief Valve Pressure(1)

Slew Cross Line Relief Valve Pressure(1)

- Check

- Check and Adjust

- Check and Adjust

- Check and Adjust

Servo Relief Valve Pressure(1) - Check and Adjust

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Routine Maintenance
Service Schedules

Operation 10 50 500 1000 2000

ELECTRICS

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All Electrical Equipment Operation, (e.g. warning
- Check
lights, beacon, alarms, horn, wipers etc.)
Hourmeter Operation - Check

UNDERCARRIAGE

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Track and Running Gear Operation - Check
BODYWORK AND CAB
Excavator Lever and Swing Pedal Locks - Check
LIFTING EQUIPMENT
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Fit for Purpose Test(2)

(1) Jobs which should only be done by a specialist.

- Complete

(2) This may be required every six months or at least annually in some countries to meet and comply with legislation
and for insurance purposes.
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