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A Reliability and Risk Framework To Support Pit Slope Design
A Reliability and Risk Framework To Support Pit Slope Design
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Abstract
There is considerable uncertainty associated with pit slope design. Traditionally, uncertainty and risk have been
managed via application of Design Acceptance Criteria (DAC) such as Factor of Safety determined from industry
accepted guidance. Often there is little formal consideration or quantification of the uncertainty or reliability of the
design, the reliability of design delivery, design risk and the effectiveness of the controls necessary to manage
these risks. Sub-optimum designs can result in valuable ore being left in the ground and/or slope failures that can
pose a significant risk to mining operations in terms of economic and safety risk with the potential for loss of life.
Clear and effective communication of these factors to senior management and/or regulators can also be
challenging.
This paper provides an overview of research undertaken to develop an alternative approach to achieving a design
that utilizes rigorous engineering-based assessment of risk and reward. This Reliability Based Design Acceptance
Criteria (RBDAC) approach to pit slope design was derived from developing and testing prototype reliability and
risk management methodologies. The assessed design reliability and risk rating are used to assess an appropriate
Design Acceptance Criteria via a RBDAC matrix. The proposed RBDAC approach to open pit slope design
provides an opportunity to capitalise on the latent value, in terms of cash flow and/or NPV through slope
optimisation analyses that involve understanding the residual risk implications.
1 Introduction
Rio Tinto has developed a prototype Reliability Based Design Acceptance Criteria (RBDAC) workflow, which
focusses on qualitatively and quantitatively assessing uncertainty associated with managing complexity in open
pit slope designs. This is achieved by quantifying slope design process reliability, economic and safety risks in a
transparent and defensible way to identify pit slope designs that improve value and safety outcomes. Key steps
involved in the process include:
• Assessing slope design process reliability via a rigorous and novel approach that supports the semi-quantitative
reliability analysis of the slope design process based on Subject Matter Expert (SME) assessments;
• Determining and documenting, in a defensible and transparent manner, the economic and safety risks
associated with different slope design options for a given section of wall in an open pit mine in compliance with
ISO31000 (Purdy, 2010);
• Mapping the reliability and risk outcomes to a matrix such as that proposed by Macciotta et al., 2020 to
determine a target Design Acceptance Criteria. This matrix provides an opportunity to capitalise on and
leverage off a rigorous process of assessment of risk and reward.
This RBDAC approach developed by Rio Tinto to support the assessment of opportunities is not intended to be
adopted as a routine design process. Its proposed application is to support slope design optimisation where
opportunity has been identified. How the RBDAC process fits within the mine design workflow, as determined by
Rio Tinto SMEs, is shown in Figure 1. It certainly does not replace conventional pit slope design approaches or
sound engineering judgement. However, where value has been identified, such as through pit slope steepening,
it provides an additional layer of rigour above and beyond what would be considered as conventional pit slope
design process.
RBDAC Process
The RBDAC process comprises five key components, illustrated in Figure 2. Each of the components are
described in more detail in the following sections. Pilot application at a Rio Tinto operation confirmed that
considerable, tangible benefits could be realised in its application to capitalise on latent value, in terms of cash
flow and/or net present value (NPV) in open pit slope design and slope design optimisation by leveraging off a
rigorous process of assessment of risk and reward.
•A rigorous process of system (pit slope design) reliability analysis to assess the reliability of the engineered
Reliability design and capability of implementing the design via expert elicitation from all stakholders in design process
Module
Geotechnical •Stochastic based pit slope design (bench, inter-ramp and overall slope) that includes identifying the critical
Base Case & failure mechanisms and the probabilities of failure for them.
Optimised
Case Design
•A process to establish consequence (safety) of the critical, controlling failure mechanisms and the controls
Risk Module required to manage risks to ALARP levels (Note: this will only be deployed for economically viable design)
(Safety)
•Consideration of Design Acceptance Criteria based on the consideration of the quantification and
transparency of slope design reliability and risk.
DAC matrix
2 Reliability Module
Reliability in the context of this paper is defined as the probability that a component or system will perform to its
specification. The nature of rock mass engineering and slope design necessitates the use of statistical sampling
techniques, quantitative and qualitative data, uncertainty quantification, and expert judgement. Traditionally, open
pit slope design uses formal reliability-based methods to determine the functional relationship of outputs, such as
Factor of Safety and uncertainty in input parameters. This process is typically achieved through analytical
simulation methods, including numerical modeling. Aleatoric uncertainty of input parameters is typically simulated
using probabilistic methods, and the analyses are conducted using stochastic techniques such as Monte Carlo
simulation to determine how the uncertainties propagate through to a distribution of Factor of Safety.
Assessing reliability of both the aleatoric and epistemic uncertainty of input data used in slope design, as well as
the reliability of the processes associated with the slope design process, has long been recognised as a
challenging task as it needs to consider complexities not normally addressed in the process, including:
• Subjectivity of engineering judgement derived from knowledge and experience;
• Assessment of the reliability of the design process itself and sub-processes (such as data acquisition
technologies, sampling biases);
• Assessment of the reliability of implementation of these processes (including capability and expertise); and,
• Qualitative data.
What is RelMod?
The Reliability Module (RelMod) describes the tools (e.g., software, spreadsheets) and supporting procedures
(e.g., expert elicitation, workflows) that support the assessment of reliability of geotechnical slope design and
design implementation processes. RelMod considers reliabilities associated with the data, processes applied to
that data and implementation of those processes.
The approach adopted in RelMod is to integrate the following:
• Slope design reliability assessed via a rigorous and novel approach that supports the semi-quantitative
reliability analysis of the slope design process based on SME assessments determined from all stakeholders
in the design process (geologists, mine planners, geotechnical engineers, hydrogeologists, mine operations);
• Adopting appropriate methodologies, including Systems Reliability Engineering, Multi-Criteria Analysis (MCA)
supported by expert elicitation, and Rock Engineering Systems (Hudson J., 1992) to provide a traceable and
auditable approach to expert assessments, derivation and application of weighting schema, and aggregation
of reliability across a hierarchical representation of the slope design process;
• The slope design process, which is represented as a series of design components connected in a hierarchy,
where reliabilities are individually assessed. This assessment is accomplished using indicators, which are
parameters of the design components, for which a reliability score can be attributed by SMEs. These scores
are weighted and aggregated using MCA mathematics.
This assessment is accomplished through the use of indicators, which are particular parameters of the component,
for which a reliability score (ranging from 1 to 5) can be attributed. Scores are derived from a facilitated workshop
and drawing on expert elicitation. Uncertainty with respect to the scoring is accounted for by assessing
pessimistic/expected and optimistic scores for each indicator. These scores are weighted using MCA mathematics.
Cause, C
Geology 2 4 4 10
1 Structure 3 3 7
1 2 RMProps 2 5
2 1 4 Hydro 7
Effect, E 4 5 11 9 58
Building the sum of each row and column will capture a variable’s magnitude for Cause and Effect within the
system of consideration. Using a variable’s Cause and Effect scores, the summed total of all causes and effects
can then be used to measure the relative contribution or the relevance a variable has on a system.
In the example above, the variable “geology” has a cause score of 10 and an effect score of 4, which gives 14.
The total of all causes and effects gives 58. Therefore, the relative contribution of geology equates to 14/58 (=0.24)
which can be interpreted as a weight of 24%.
Figure 12 Derivation of Target Design Acceptance Criteria for Design Options Based on Design Confidence
(Reliability) and Economic Consequence.
6 References
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