Service Manual: 580N 580SN-WT 580SN 590SN

ENGINE AND PTO IN - B
580N
580SN-WT
580SN
590SN
Loader Backhoe
SERVICE MANUAL
Printed in U.S.A. Part number 84393971

English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. October 2010
Racine Wisconsin 53404 U.S.A.
ENGINE - 10.A
580N
580SN WT
580SN
590SN
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Contents
ENGINE - 10.A
TECHNICAL DATA
ENGINE
Speeds stall test normal (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Speeds stall test check sheet (580N only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Speeds stall test check sheet (580SN only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Speeds stall test check sheet (590SN only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Speeds stall test check sheet (580SN WT only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FUNCTIONAL DATA
ENGINE
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
ENGINE
Service instruction - Engine repair service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remove - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Remove - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Install - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Prepare for stall tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Balancer
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Timing adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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ENGINE AND PTO IN - ENGINE
ENGINE - Speeds stall test normal (all models)

NOTE: The following specifications are for engines with more than 50 hours of operation.
NOTE: Engine RPM speed is based on the ISO14396 Cetane number of at least 51 and density between 820 - 845
kg/m³ (1382 - 1424 lb/yd³). Fuel inlet 38 °C (100 °F) ± 2 °C (36 °F)
Model 580N
Function Engine RPM speed
Rated speed – full load 2200 RPM
Idle speed 875 - 1025 RPM
High idle– no load 2300 - 2450 RPM
Torque converter stall 2180 - 2310 RPM
Backhoe hydraulic stall 2230 - 2330 RPM
Loader hydraulic stall 2230 - 2330 RPM
Combined stall 1610 - 1890 RPM
Model 580SN
Model 590SN
Model 580SN WT
NOTE: During the stall tests (580SN WT model only) if the following readings occur during the specified tests, the
pump is at maximum stroke. The pump may need to be replaced.
Model 580SN WT– with pump at maximum stroke

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ENGINE - Speeds stall test check sheet (580N only)

Results from stall test procedure (fill in values accordingly)
ID RPM test valve Stall test component (specified value)
1 Loader hydraulic stall speed ( 2230 - 2330 RPM)
2 Backhoe hydraulic stall speed ( 2230 - 2330 RPM)
3 Torque converter stall speed ( 2180 - 2310 RPM)
4 Combined - loader hydraulic and torque converter - stall speed ( 2230 - 2330 RPM)
Stall test reference chart

ID RPM Results
1 2230 to 2330
2 2230 to 2330
All systems operating within normal specified RPM values.
3 2180 to 2310
4 1610 to 1890
1 Above 2330
2 2230 to 2330 Engine problem. Check engine speeds according to instructions in NEED IU
3 Above 2310 REFERENCE for details. Refer to the engine service manual.
4 Above 1890
1 Below 2230
Engine problem. Check engine speeds according to instructions in NEED IU
2 2230 to 2330
REFERENCE for details.Replace the fuel and air filters NEED IU REFERENCE for
3 Below 2180
details. Refer to the engine service manual.
4 Below 1610
1 Below 2230
2 2230 to 2330 Hydraulic system problem(s). Check the setting of the main relief valve. Check the
3 2180 to 2310 output of the hydraulic pump.
4 Below 1610
1 Above 2330
3 2180 to 2310 output of the hydraulic pump. Check for leakage in the loader control valve.
4 Above 1890
1 2230 to 2330
2 Below 2230 Hydraulic system problem(s). Check the setting of the main relief valve. Check the
4 1610 to 1890
1 2230 to 2330
4 1610 to 1890
1 2230 to 2330
2 2230 to 2330
Torque converter or transmission problems.
3 Above 2310
4 Above 1890
1 2230 to 2330
2 2230 to 2330
3 Below 2180
4 Below 1610
ENGINE - Speeds stall test check sheet (580SN only)

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ID RPM Results
1 2240 to 2335
2 2160 to 2300
3 2080 to 2260
4 1695 to 1930
1 Above 2335
2 2160 to 2300
Engine problem. Check engine speeds. Refer to the engine service manual.
3 Above 2260
4 Above 1930
1 Below 2240
2 2160 to 2300 Engine problem. Check engine speeds. Replace the fuel and air filters Refer
3 Below 2080 to the engine service manual.
4 Below 1695
1 Below 2240
4 Below 1695
1 Above 2335
4 Above 1930
1 2240 to 2335
4 1695 to 1930
1 2240 to 2335
4 1695 to 1930
1 2240 to 2335
2 2160 to 2300
3 Above 2260
4 Above 1930
1 2240 to 2335
2 2160 to 2300
3 Below 2080
4 Below 1695
ENGINE - Speeds stall test check sheet (590SN only)


ID RPM Results
1 2240 to 2335
2 2190 to 2300
3 2125 to 2290
4 1830 to 2010
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ID RPM Results
1 Above 2335
2 2190 to 2300 Engine problem. Check engine speeds according to instructions in the engine
3 Above 2290 service manual.
4 Above 2010
1 Below 2240
2 2190 to 2300 Engine problem. Check engine speeds according to instructions in Refer to the
3 Below 2125 engine service manual.
4 Below 1830
1 Below 2240
4 Below 1830
1 Above 2335
4 Above 2010
1 2240 to 2335
4 1830 to 2010
1 2240 to 2335
4 1830 to 2010
1 2240 to 2335
2 2190 to 2300 Torque converter or transmission problems. Refer to section NEED IU
3 Above 2290 REFERENCE and check the transmission and torque converter.
4 Above 2010
1 2240 to 2335
2 2190 to 2300
3 Below 2125
4 Below 1830
ENGINE - Speeds stall test check sheet (580SN WT only)


ID RPM Results
1 2330 to 2420
2 2330 to 2420
3 2150 to 2295
4 2090 to 2270
1 Above 2420
2 2330 to 2420
Engine problem. Check engine speeds according to the engine service manual.
3 Above 2295
4 Above 2270
1 Below 2330
2 2330 to 2420 Engine problem. Check engine speeds. Replace the fuel and air filters. Refer
3 Below 2150 to the engine service manual.
4 Below 2090
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ID RPM Results
1 Below 2330
4 Below 2090
1 Above 2420
4 Above 2270
1 2330 to 2420
4 2090 to 2270
1 2330 to 2420
4 2090 to 2270
1 2330 to 2420
2 2330 to 2420
3 Above 2295
4 Above 2270
1 2330 to 2420
2 2330 to 2420
3 Below 2150
4 Below 2090
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ENGINE - Exploded view

1. Engine mounting bracket bolt 4. Engine mounting bracket
2. Flat washer 5. Engine mounting stabilizer
3. Engine mounting bolts 6. Lock nut
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RCPH10TLB029GAL 1
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ENGINE - Service instruction - Engine repair service manual

1. For engine repair, see engine service manual
87630273.
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ENGINE - Remove - 580N only

Put identification tags on all disconnected hoses and wires.
Close disconnected hoses and fittings with caps and plugs.
NOTE: The photos in this procedure may be different from
your machine and are for reference only.
1. Park the machine on a level surface. Raise the
loader and lock the support strut to hold the loader.
RCPH10TLB022AAL 1
2. Remove the battery cover from the right step. If the

machine has only one battery, disconnect the nega-
tive battery cable from the battery.
3. If the machine has two batteries, remove the termi-
nal nut (1). Remove the negative battery cable (2)
from the terminal and move the negative battery ca-
ble away from the battery. Make sure the jumper ca-
ble (3) is installed on the terminal and start the termi-
nal nut (2) onto the terminal.
RCPH10TLB030AAL 2
4. If equipped with air conditioning, discharge the air

conditioning system.
5. Remove the radiator wrapper, fan shroud, radiator,
oil coolers and, if equipped with air conditioning, the
condenser assembly. See Radiator - Remove -
580N only (B.50.A) for procedures.
6. If equipped with air conditioning, disconnect the elec-
trical connector (1). Remove the tie strap (2). Dis-
connect the hoses from the compressor.
RCPH10TLB042AAL 3
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7. Remove the tie strap. Disconnect the electrical con-

nectors for the air restriction indicator.
RCPH10TLB025AAL 4
8. Loosen the clamp on the air cleaner hose at the tur-

bocharger. Disconnect the air cleaner hose from the
turbocharger.
RCPH10TLB024AAL 5
9. Disconnect crankcase ventilation hose and the aspi-

ration hose.
RCPH10TLB031AAL 6
10. Remove the cap screws and flat washers that fasten
the fixed hood to the uprights. Remove the fixed
hood and air cleaner as an assembly.
RCPH10TLB023AAL 7
11. Remove muffler and brackets from engine.
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12. If equipped, disconnect grid heater positive cable

and sensor wires.
RCPH10TLB036AAL 8
13. Disconnect the electrical connector for the fuel injec-

tion pump (1) and oil pressure sender (2).
RCPH10TLB040AAL 9
14. Disconnect the throttle cable from the mounting

bracket.
RCPH10TLB034AAL 10
15. Disconnect the throttle rod (1). If equipped, discon-

nect the heater hose (2).
RCPH10TLB035AAL 11
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16. Disconnect the fuel return line (1) and the fuel input
line (2).
RCPH10TLB041AAL 12
17. Disconnect the coolant temperature sender (1) and

coolant temperature switch (2).
RCPH10TLB039AAL 13
18. Disconnect the wires from the alternator.
RCPH10TLB037AAL 14
19. Disconnect the heater hose, if equipped.
RCPH10TLB043AAL 15
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20. Disconnect the ground strap (1). Disconnect the

wires (2) from the starter.
RCPH10TLB038AAL 16
21. Remove the starter from the engine. Remove the

access cover from the bell housing.
RCPH10TLB026AAL 17
22. Install the engine turning tool, 380000988, to turn the

flywheel for access to the cap screws.
RCPH10TLB005BAL 18
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23. Remove four cap screws that fasten the flywheel to

the flex plate.
RCPH10TLB027AAL 19
24. Connect lifting equipment to the lifting eyes on the

engine to hold the engine in place.
25. Remove the bolts, flat washers, and nuts from the
front engine mount.
RCPH10TLB028AAL 20
26. Loosen and remove the 12 cap screws and flat wash-
ers that fasten the transmission to the engine. Move
the heater hose and clamps out of the way.
27. Move the engine forward and raise the engine. Re-
move the engine from the machine.
NOTICE: Make sure that the flex plate/converter assembly
stays in place on the transmission. If the engine will be
separated from the transmission for an extended period of
time fasten the flex plate/converter assembly in place on
the transmission.
Next operation:
ENGINE - Install - 580SN, 580SN-WT, 590SN only (B.10.A).
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ENGINE - Install - 580N only

Prior operation:
ENGINE - Remove - 580N only (B.10.A).
If applicable, remove caps and plugs from previously dis-

connected hoses and fittings. Remove identification tags
after making the hose and wire connections.
1. Position the engine in the machine.
stays in place on the transmission.
2. Move the heater hose and clamps out of the way.
Install and tighten the 12 flat washers and cap screws
securing the transmission to the engine.
Tighten cap screws to a torque of 52 - 57 N·m (38 -

42 lb ft).
3. Install and tighten the front engine mounting bolts,
flat washers, and nuts.
Tighten the self locking nuts to a torque of 90 - 100

N·m (66 - 74 lb ft).
RCPH10TLB028AAL 1
4. Disconnect the lifting equipment from the lifting eyes

on the engine.
5. Tighten the four cap screws that fasten the flywheel
to the flex plate.

42 lb ft).
RCPH10TLB027AAL 2
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6. Remove the engine turning tool, 380000988.
RCPH10TLB005BAL 3
7. Install the access cover to the bell housing. Install

the starter onto the engine.
RCPH10TLB026AAL 4
8. Connect the wires (2) from the starter. Attach the

ground strap (1).
RCPH10TLB038AAL 5
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9. If equipped, connect the heater hose.
RCPH10TLB043AAL 6
10. Connect the wires from the alternator.
RCPH10TLB037AAL 7
11. Connect the coolant temperature sender (1) and

coolant temperature switch (2).
RCPH10TLB039AAL 8
12. Connect the fuel return line (1) and the fuel input line
(2).
RCPH10TLB041AAL 9
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13. Connect the throttle rod (1). If equipped, connect the

heater hose (2).
RCPH10TLB035AAL 10
14. Connect the throttle cable from the mounting bracket.
RCPH10TLB034AAL 11
15. Connect the electrical connector for the fuel injection

pump (1) and oil pressure sender (2).
RCPH10TLB040AAL 12
16. If equipped, connect the grid heater positive cable

and sensor wires.
RCPH10TLB036AAL 13
17. Attach the muffler and brackets to the engine.
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18. Install the fixed hood and air cleaner. Secure the
fixed hood to the uprights with flat washers and cap
screws.
RCPH10TLB023AAL 14
19. Attach the aspiration hose and the crank case venti-
lation hose.
RCPH10TLB031AAL 15
20. Connect the air cleaner hose from the turbocharger.

Tighten the clamp on the air cleaner hose at the tur-
bocharger.
RCPH10TLB024AAL 16
21. Connect the electrical connectors for the air restric-

tion indicator. Secure with a tie strap.
RCPH10TLB025AAL 17
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22. If the machine is equipped with air conditioning, con-

nect the electrical connector (1). Connect the hoses
from the compressor. Secure with a tie strap (2).
RCPH10TLB042AAL 18
23. Install the radiator wrapper, fan shroud, radiator, oil

coolers and, if equipped with air conditioning, con-
denser assembly. See Radiator - Install - 580N only
(B.50.A) for removal procedures.
24. If equipped with air conditioning, see ENVIRON-
MENT CONTROL Air-conditioning system -
Charging - Air conditioner system evacuation
and recharging (E.40.C) to recharge air condition-
ing system.
25. If the machine has two batteries, remove the terminal
nut (1) from the jumper cable (3). Attach the nega-
tive battery cable (2) to the terminal and install the
terminal nut (1).
If the machine has only one battery, connect the neg-

ative battery cable to the battery.
RCPH10TLB030AAL 19
26. Install the battery cover on the right-hand step.

27. Release the support strut lock and lower the loader
bucket.
RCPH10TLB022AAL 20
28. Fill the engine and cooling system. See Capacities

() for specifications.
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ENGINE - Remove - 580SN, 580SN-WT, 590SN only

Put identification tags on all disconnected hoses and wires.
Close disconnected hoses and fittings with caps and plugs.
RCPH10TLB022AAL 1

RCPH10TLB030AAL 2
4. If equipped with air conditioning, discharge the air

conditioning system.
5. Remove the radiator wrapper, fan shroud, radiator,
oil coolers, CAC, and, if equipped with air condition-
ing, condenser assembly. See Radiator - Remove
- 580SN, 580SN-WT, 590SN only (B.50.A) for re-
moval procedures.
6. If the machine is equipped with air conditioning, dis-
connect the electrical connector. Remove the tie
strap. Disconnect the hoses from the compressor.
RCPH10TLB033AAL 3
84390833 11/10/2010
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7. Remove the tie strap. Disconnect the electrical con-

nectors for the air restriction indicator.
RCPH10TLB025AAL 4
8. Loosen the clamp on the air cleaner hose at the tur-

bocharger. Disconnect the air cleaner hose from the
turbocharger.
RCPH10TLB024AAL 5
9. Disconnect crank case ventilation hose and the as-

piration hose.
RCPH10TLB031AAL 6
hood and air cleaner as an assembly.
RCPH10TLB023AAL 7
11. Remove muffler and brackets from engine.
84390833 11/10/2010
B.10.A / 24
12. If equipped, disconnect the grid heater positive ca-

ble.
RCPH10TLB029AAL 8
13. Disconnect the engine controller’s electrical connec-

tor.
RCPH10TLB032AAL 9
14. Disconnect the fuel return line (1), fuel input line (3),
and the water in fuel sensor (2).
NOTE: If equipped with fuel cooler, attach the lines to the
engine during removal.
RCPH10TLB029AAL 10
15. Disconnect the wires from the alternator.
RCPH10TLB037AAL 11
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16. Disconnect heater hose, if equipped.
RCPH10TLB043AAL 12

RCPH10TLB038AAL 13
18. Remove the starter from the engine. Remove the

access cover from the bell housing.
RCPH10TLB026AAL 14
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19. Install the engine turning tool, 380000988, to turn the

flywheel for access to the cap screws.
RCPH10TLB005BAL 15
20. Remove four cap screws that fasten the flywheel to

the flex plate.
RCPH10TLB027AAL 16
21. Connect lifting equipment to the lifting eyes on the

engine to hold the engine in place.
22. Remove the bolts, flat washers, and nuts from the
front engine mount.
RCPH10TLB028AAL 17
23. Loosen and remove the 12 cap screws and flat wash-
ers that fasten the transmission to the engine. Move
the heater hose and clamps out of the way.
84390833 11/10/2010
B.10.A / 27
24. Move the engine forward and raise the engine. Re-
move the engine from the machine.
stays in place on the transmission. If the engine will be
separated from the transmission for an extended period of
time fasten the flex plate/converter assembly in place on
the transmission.
Next operation:
ENGINE - Install - 580SN, 580SN-WT, 590SN only (B.10.A).
84390833 11/10/2010
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ENGINE - Install - 580SN, 580SN-WT, 590SN only

If applicable, remove caps and plugs from previously dis-
connected hoses and fittings. Remove identification tags
after making the hose and wire connections.
1. Position the engine in the machine.
stays in place on the transmission.
2. Move the heater hose and clamps out of the way.
Install and tighten the 12 flat washers and cap screws
securing the transmission to the engine.

42 lb ft).
3. Install and tighten the front engine mounting bolts,
flat washers, and nuts.
Tighten the self locking nuts to a torque of 90 - 100

N·m (66 - 74 lb ft).
RCPH10TLB028AAL 1
4. Disconnect the lifting equipment from the lifting eyes

on the engine.
5. Tighten the four cap screws that fasten the flywheel
to the flex plate.

42 lb ft).
RCPH10TLB027AAL 2
84390833 11/10/2010
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6. Remove the engine turning tool, 380000988.
RCPH10TLB005BAL 3
7. Install the access cover to the bell housing. Install

the starter onto the engine.
RCPH10TLB026AAL 4
8. Connect the wires (2) from the starter. Attach the

ground strap (1).
RCPH10TLB038AAL 5
84390833 11/10/2010
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9. If equipped, connect the heater hose.
RCPH10TLB043AAL 6
10. Connect the wires from the alternator.
RCPH10TLB037AAL 7
11. Connect the water in fuel sensor (2), fuel input line
(3), and fuel return line (1).
RCPH10TLB029AAL 8
12. Connect the engine controller’s electrical connector.
RCPH10TLB032AAL 9
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13. If equipped, connect the grid heater positive cable.
RCPH10TLB029AAL 10
14. Attach the muffler and brackets to the engine.

15. Install the fixed hood and air cleaner. Secure the
fixed hood to the uprights with flat washers and cap
screws.
RCPH10TLB023AAL 11
16. Attach the aspiration hose and the crank case venti-
lation hose.
RCPH10TLB031AAL 12
17. Connect the air cleaner hose from the turbocharger.

Tighten the clamp on the air cleaner hose at the tur-
bocharger.
RCPH10TLB024AAL 13
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18. Connect the electrical connectors for the air restric-

tion indicator. Secure with a tie strap.
RCPH10TLB025AAL 14
19. If the machine is equipped with air conditioning, con-

nect the electrical connector. Connect the hoses
from the compressor.
RCPH10TLB033AAL 15
20. Install the radiator wrapper, fan shroud, radiator, oil

coolers, CAC, and, if equipped with air conditioning,
the condenser assembly. See Radiator - Install -
580SN, 580SN-WT, 590SN only (B.50.A) for proce-
dures.
21. If equipped with air conditioning, see ENVIRON-
MENT CONTROL Air-conditioning system -
Charging - Air conditioner system evacuation
and recharging (E.40.C) to recharge the air condi-
tioning system.
22. If the machine has two batteries, remove the terminal
nut (1) from the jumper cable (3). Attach the nega-
tive battery cable (2) to the terminal and install the
terminal nut (1).
If the machine has only one battery, connect the neg-

ative battery cable to the battery.
RCPH10TLB030AAL 16
23. Install the battery cover on the right-hand step.
84390833 11/10/2010
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24. Release the support strut lock and lower the loader
bucket.
RCPH10TLB022AAL 17
25. Fill the engine and cooling system. See Capacities

() for specifications.
84390833 11/10/2010
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ENGINE - Prepare for stall tests

Do the stall test to find the cause of poor performance.
The main relief valve must be set within specifications to achieve accurate readings when performing the following
stall tests.
The engine is run at full throttle and the transmission and hydraulic systems are engaged separately, and then to-
gether.
Comparing the engine speeds from the stall test with the check sheets starting on page 6 will help to find the cause
of the problem. It can be necessary to check a separate system to find the exact cause of the problem.
Use a photo tachometer or other tachometer of equal accuracy to get accurate results from the stall test.
The engine, transmission and hydraulic system must be at operating temperature before doing the stall test. Heat the
oil according to instructions in this section.
Machines with standard transmission

NOTE: For 580N machines only and check the throttle linkage adjustments.
1. Apply the parking brake.
2. Move the transmission gear selector into fourth gear.
3. Lock the brake pedals together. Put your foot on
the service brakes and hold the machine with service
brakes.
4. Release the parking brake.
5. With the engine running at low idle, move the direc-
tion control lever forward.
6. Slowly increase the engine speed to full throttle.
7. If the machine begins to move at any time, decrease
the engine speed to low idle and stop the engine.
Machines with H–Type transmission

2. Place the automatic/manual switch in the manual po-
sition.
3. Select 4th gear on the range selector.
brakes.
6. With the engine running at low idle, move the direc-
tion control lever forward.
7. Slowly increase the engine speed to full throttle.
8. If the machine begins to move at any time, decrease
the engine speed to low idle and stop the engine.
See section 6004 and repair the service brakes.
Procedure to heat torque converter and hydraulic oil

2. Start and run the engine at low idle.
3. Run the engine at full throttle, hold the loader control
lever in the rollback position for 15 seconds.
84390833 11/10/2010
B.10.A / 35
4. Return the loader control lever to neutral for 15 sec-

onds.
5. Return the boom control lever to neutral for 15 sec-
onds.
6. Repeat steps 3 and 4 until the temperature of the oil
is 52 °C (126 °F). The side of the reservoir will be
very warm at this temperature.
7. With the engine running at low idle, move the trans-
mission control to fourth gear and the direction con-
trol lever to forward.
8. Run the engine at full throttle for 15 seconds.
9. Decrease the engine speed to low idle and move the
direction control lever to neutral for 15 seconds.
10. Repeat steps 6 through 8 until the pointer in the
gauge for transmission oil temperature is in the cen-
ter of the green zone of the gauge for transmission
oil temperature.
Stall test procedure

1. Prepare the machine for the stall test according to
instructions in this section.
2. Heat the oil according to instructions in this section.
3. Apply the parking brake and start the engine.
4. With the engine running at full throttle, hold the loader
control lever in the lift position and read the tachome-
ter. Record the reading on line 1 of the check sheet.
5. With the engine running at full throttle and boom in
travel lock, hold the dipper lever in the in position and
read the tachometer. Record the reading on line 2 of
the check sheet.
6. Decrease the engine speed to low idle.
7. Move the transmission control lever to fourth gear.
NOTE: For machines with H-Type transmissions, place the
automatic/manual switch in the manual position.
brakes.
10. Move the direction control lever to forward.
11. Slowly increase the engine speed to full throttle and
read the tachometer. Record the reading on line 3
on the check sheet.
12. With the transmission control lever in fourth gear, the
direction control lever in forward, and the engine run-
ning at full throttle, hold the loader control lever in
the lift position and read the tachometer. Record the
reading on line 4 on the check sheet.
13. Decrease the engine speed to low idle, move the
directional control lever to neutral.
14. Run the engine at low idle for two minutes and then
stop the engine.
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B.10.A / 36
15. See the check sheet to understand the results of the

stall test.
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Balancer - Remove
1. Drain oil from engine.
2. Put a suitable floor jack under the engine oil pan,
remove engine oil pan.
3. Remove the oil sump from the engine.
4. Turn the engine while pressing in on the timing lock
pin until pin locks engine on number one TDC.
RCPH10TLB004BAL 1
5. Remove the balancer from the engine.
RCPH10TLB003BAL 2
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B.10.A / 38
Balancer - Timing adjust

Prior operation:
Balancer - Remove (B.10.A)
1. Align the timing marks on the balancer.

2. Install the balancer retaining bolt securing the bal-
ancer timing adjustment.
RCPH10TLB001BAL 1
Next operation:
Balancer - Install (B.10.A)
84390833 11/10/2010
B.10.A / 39
Balancer - Install
Prior operation:
Balancer - Timing adjust (B.10.A)
1. Place the balancer on the engine, install and tighten

the mounting bolts.
RCPH10TLB003BAL 1
2. Install and tighten the oil sump.

3. Remove the retaining bolt previously installed during
the timing adjustment.
4. Install the oil pan on the engine, fill the engine with
oil.
5. Pull the timing lock pin from the cam gear.
RCPH10TLB004BAL 2
6. Start and run engine, check for excessive vibration

and oil leaks.
84390833 11/10/2010
B.10.A / 40
Index
ENGINE - 10.A
Balancer - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Balancer - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Balancer - Timing adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ENGINE - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ENGINE - Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ENGINE - Install - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ENGINE - Prepare for stall tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ENGINE - Remove - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ENGINE - Remove - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ENGINE - Service instruction - Engine repair service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ENGINE - Speeds stall test check sheet (580N only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE - Speeds stall test check sheet (580SN only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ENGINE - Speeds stall test check sheet (580SN WT only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE - Speeds stall test check sheet (590SN only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ENGINE - Speeds stall test normal (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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84390833 11/10/2010
B.10.A / 42
FUEL AND INJECTION SYSTEM - 20.A
580N
580SN WT
580SN
590SN
84390833 11/10/2010
B.20.A / 1
Contents
TECHNICAL DATA
Fuel injection pump
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Throttle command
Exploded view - Throttle linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE
Throttle command
Adjust - Throttle linkage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjust - Throttle lever adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel injection pump
Timing check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
84390833 11/10/2010
B.20.A / 2
ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM
Fuel injection pump - Special tools

CAS 1691A Gear puller
RCPH10TLB720ABL 1
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B.20.A / 3
380000988 Engine turning tool
RCPH10TLB005BAL 2
380001435 Valve gauge tool
RCPH10TLB721ABL 3
84390833 11/10/2010
B.20.A / 4
Throttle command - Exploded view - Throttle linkage
RCPH10TLB044GAL 1
1. Ball joint 6. Lever - hand throttle 11. Injection pump lever

2. Throttle lever 7. Cable 12. Cable jam nuts
3. Clevis 8. Cable jam nuts 13. Cable
4. Cross shaft 9. Lever - foot throttle 14. Clevis
5. Throttle pedal 10. Jam nut 15. Lock nut
84390833 11/10/2010
B.20.A / 5
Throttle command - Adjust - Throttle linkage adjustment

1. Disconnect the ball joint (1) from the lever on the fuel
injection pump. See the illustration Throttle com-
mand - Exploded view - Throttle linkage (B.20.A).
2. Use a photo tachometer or other tachometer of equal
accuracy to check the engine speeds. If the engine
speeds are not equal to the specifications in this sec-
tion, adjust the engine speeds as required. See Spe-
cial Tools in this section.
NOTE: Adjustment of high idle must be done by an authorized Case dealer.

3. Push the throttle lever (2) forward until the lever (9)
on the cross shaft (4) touches the fire wall. If the
lever (9) does not touch the fire wall, adjust the cable
clevis (14) until the lever (9) touches the fire wall.
4. Connect the ball joint (1) to the lever on the fuel in-
jection pump.
5. Move the throttle lever (2) to the high idle position.
The ball joint (1) must obtain 1 mm (0.039 in) over-
ride at the injection pump lever (11) on the fuel injec-
tion pump.
6. To obtain the required override, adjust the throttle
cable jam nuts (8) at the engine.
7. Check to see that the high and low idle engine
speeds are as specified.
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B.20.A / 6
Throttle command - Adjust - Throttle lever adjustment

Move the throttle lever (2) to the high idle position and then
to the low idle position. The throttle lever (2) must move
smoothly and hold the setting for the throttle lever (2) when
the throttle lever (2) is released. If the throttle lever (2)
does not move smoothly or hold the setting after the throttle
lever (2) has been released, the throttle lever (2) must be
adjusted. The inner nut (15) must be torqued to 5.6 - 6.2
N·m (50 - 55 lb in) then torque the outer jam nut (10) to 3.3
- 5.7 N·m (29 - 50 lb in).
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B.20.A / 7
Fuel injection pump - Timing check

Park the machine on a level surface, secure the front loader in a raised position, stop the engine, remove the ignition
key raise the engine hood. Remove the battery cover and disconnect the battery.
Establishing TDC (Top Dead Center)

1. Using Engine Turning Tool 380000988, manually
turn the engine over, rotating the tone-wheel (1)
until the non-slotted section is at the top. This will
position the No. 1 piston near TDC.
RCPH10TLB742ABL 1
2. Remove the valve cover and install the Valve Gauge

Tool (1) – 380001435 on engine.
RCPH10TLB743ABL 2
3. Use the Valve Gauge Tool (1) to open the No. 1

cylinder intake valve.
4. Turn the engine over in a clockwise direction (as
viewed from the front) until the No. 1 piston makes
contact with the intake valve.
NOTICE: Do not use excessive force with the tuning tool,
otherwise damage to the intake valve will occur.
5. Attach a metal reference rod (2) to the bracket (1)
near the AC belt pulley (3).
6. Use the metal rod as a reference (2) point and mark
the pulley (4).
RCPH10TLB744ABL 3
7. Remove tool 380001435 closing the intake valve.
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B.20.A / 8
8. Continue to turn the engine in a clockwise direction,

approximately 1/5 turn, until the piston is on a down
cycle.
9. Install tool 380001435 to open the No. 1 cylinder
intake valve.
10. Turn the engine in a counter–clockwise direction until
the piston makes contact with the valve.
NOTICE: Do not use excessive force with the tuning tool,
otherwise damage to the intake valve will occur.
11. Mark the AC belt pulley (1) using the rod as a refer-
ence.
RCPH10TLB745ABL 4
12. Measure between the marks and make a third mark

at the midpoint (1). When aligned with the reference
rod, this mark indicates TDC. Use it to time the pump
with the engine.
RCPH10TLB746ABL 5
Checking Static Timing

1. Remove tool 380001435 closing the intake valve.
2. Locate the timing plug at the center of the four injec-
tion lines and remove it with a 12 mm socket.
3. Install adapter (1) CAS 2458 and insert the indicator
gauge (2) CAS 1745-1 into the pump.
RCPH10TLB747ABL 6
4. Preload the gauge approximately 2.5 mm (0.1 in).
84390833 11/10/2010
B.20.A / 9
5. Turn the engine counter–clockwise until the gauge

needle stops moving.
6. Zero out the gauge.
7. Turn the engine clockwise until the TDC Mark (1)
lines up with the reference rod (2).
RCPH10TLB748ABL 7
8. Take note of the timing pre-lift shown on the gauge.

The specifications are as follows:
• Natural Aspirated – 1.10 - 1.25 mm (0.043 -
0.049 in)
• Turbo – 0.95 - 1.10 mm (0.037 - 0.043 in)
If timing pre-lift is one of the following:
• Within the specification range – Remove tools
and install the previously removed compo-
nents.
• Out of the specification range – Perform the
Static Timing Reset procedure.
RCPH10TLB747ABL 8
Static Timing Reset

1. With engine at TDC and dial indicator installed,
loosen the three nuts that secure the pump to the
gear housing.
NOTE: Use a 38 cm (15 in) socket extension (minimum)
to loosen the back bolt so that the gauge reading will not
be altered.
RCPH10TLB749ABL 9
2. Use the slots in the injection pump mount to ro-

tate (fine-tune) the pump into the correct position.
For example: If the gauge reading is 0.90 mm
(0.035 in), advance the timing by rotating the pump
counter–clockwise until the correct specification
range is reached.
3. Tighten the pump mounting nuts.
84390833 11/10/2010
B.20.A / 10
4. If the pre-lift specification cannot be reached by ro-

tating the pump, do the following procedures:
A. Confirm the gear housing nuts are tight.
B. Turn the engine over until the pre-lift is:
• Natural Aspirated – 1.20 - 1.25 mm
(0.047 - 0.049 in)
• Turbo – 1.00 - 1.10 mm (0.039 - 0.043
in)
5. Confirm the injection pump lock bolt is tight.
RCPH10TLB726ABL 10
6. Remove the protective air inlet grill from the side of

the frame.
RCPH10TLB738ABL 11
7. Loosen the hose clamp and remove air cleaner inlet

hose.
RCPH10TLB739ABL 12
84390833 11/10/2010
B.20.A / 11
8. Reach through the air inlet hole in the frame, remove

the three retaining bolts and cover plate.
RCPH10TLB733ABL 13
9. Loosen and remove nut and washer.

NOTICE: Use caution when removing nut and washer they
can be dropped inside of the engine, requiring the engine to
be disassembled in order to remove the hardware. Failure
to comply will result in engine damage.
RCPH10TLB734ABL 14
10. Install the Injection Pump Drive Gear Puller CAS

1691A, and loosen the pump gear.
RCPH10TLB735ABL 15
11. Turn engine back to TDC.

12. Remove the gear puller, install lock washer and nut.
Tighten to a torque of 90 - 95 N·m (66 - 70 lb ft)
RCPH10TLB734ABL 16
84390833 11/10/2010
B.20.A / 12
13. Apply Loctite 5205 to the surface of the cover plate,

install the cover plate and mounting bolts, tighten
bolts.
RCPH10TLB733ABL 17
14. Verify that the pump pre-lift is within specifications:

• Natural Aspirated – 1.10 - 1.25 mm (0.043 -
0.049 in)
• Turbo – 0.95 - 1.10 mm (0.037 - 0.043 in)
15. If the pump pre-lift is one of the following:
• Within the specification range – Remove tools
and install the previously removed compo-
nents.
• Out of the specification range – Replace the
pump. Refer to Fuel injection pump - Re-
move (B.20.A) and repeat these instructions
for setting the injection pump timing.
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B.20.A / 13
Fuel injection pump - Remove

1. Secure loader in raised position, stop engine.
RCPH10TLB723ABL 1

RCPH10TLB722ABL 2
4. Remove grill from side of frame.
RCPH10TLB738ABL 3
5. Loosen hose clamp and remove air cleaner inlet

hose.
RCPH10TLB739ABL 4
84390833 11/10/2010
B.20.A / 14
6. Loosen jam nut for throttle cable.
RCPH10TLB736ABL 5
7. Remove the two throttle arm mounting bolts, move

the throttle cable out of the mounting bracket.
RCPH10TLB035AAL 6

RCPH10TLB038AAL 7
9. Remove the starter from the engine and install

380000988 engine turning tool.
10. Remove the front rocker arm cover and injector line
retaining bracket mounting bolt. Using engine turn-
ing tool turn engine in direction of running rotation
until push rods can be turned freely.
RCPH10TLB741ABL 8
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B.20.A / 15
11. Have an assistant continue to turn the engine with

turning tool while pressing in on lock pin located just
below injector pump.
RCPH10TLB725ABL 9
12. Once the lock pin has engaged continue to turn with
light pressure on turning tool until engine has com-
pletely stopped rotating.
13. Loosen injector pump locking bolt and remove the
slotted plate, tighten the locking bolt to 27 - 33 N·m
(20 - 24 lb ft).
RCPH10TLB726ABL 10
14. Remove the injector line retaining bracket mounting

bolts.
RCPH10TLB727ABL 11
15. Remove fuel filter and mounting bracket from engine.
RCPH10TLB724ABL 12
84390833 11/10/2010
B.20.A / 16
16. Disconnect the power lead to the injector pump.
RCPH10TLB040AAL 13
17. Disconnect the fuel inlet line from the fuel pump and
fuel return line from the injector pump. Cover line and
fitting to keep foreign material from entering the fuel
system.
RCPH10TLB041AAL 14
18. Remove the mechanical fuel pump and engine oil

filler tube from the engine.
NOTE: In the following photos the engine is shown re-
moved from the machine, this is for clarity only, it is not
required to remove the engine.
19. Loosen fuel injector lines (1), disconnect fuel return
line (2), and boost line (3) at the pump. Cover lines
and fittings to keep foreign material from entering the
fuel system.
RCPH10TLB730ABL 15
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B.20.A / 17
20. Disconnect fuel feed line from injector pump. Cover

line and fitting to keep foreign material from entering
the fuel system.
RCPH10TLB731ABL 16
21. Disconnect temperature sensor.
RCPH10TLB732ABL 17
22. Reaching through the inlet hole in the frame, remove

the three plate retaining bolts, remove the plate.
RCPH10TLB733ABL 18
23. Loosen and remove nut and washer.

RCPH10TLB734ABL 19
84390833 11/10/2010
B.20.A / 18
24. Install gear puller and tighten bolts until gear is loose.
RCPH10TLB735ABL 20
25. Remove the three mounting nuts from the studs, two
are located at arrows, one is located at the bottom of
the pump. Remove the pump from the engine.
RCPH10TLB728ABL 21
Next operation:
Fuel injection pump - Install (B.20.A)
84390833 11/10/2010
B.20.A / 19
Fuel injection pump - Install

Prior operation:
Fuel injection pump - Remove (B.20.A)
1. Use a suitable solvent to remove oil from the injection

pump drive shaft and drive gear tapers.
NOTICE: Tapers should be dried completely before continuing with the installation procedure.
2. Replace gasket on pump mounting flange.
3. Install pump and tighten the three mounting nuts.
RCPH10TLB728ABL 1
4. Install lock washer and nut, torque nut to 90 - 95 N·m

(66 - 70 lb ft).
RCPH10TLB734ABL 2
5. Apply Loctite 5205 to the surface of the cover plate,

install cover plate and mounting bolts, tighten bolts.
RCPH10TLB733ABL 3
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B.20.A / 20
6. Connect wire to temperature sensor.
RCPH10TLB732ABL 4
7. Connect the fuel feed line to the injector pump.
RCPH10TLB731ABL 5
8. Remove covers from lines and fittings. Connect fuel

injector lines (1), connect fuel return line (2), and
boost line (3) to the pump.
RCPH10TLB730ABL 6
9. Install oil filler tube (3), mechanical fuel pump (2), and
fuel filter (1) on the engine.
RCPH10TLB737ABL 7
84390833 11/10/2010
B.20.A / 21
10. Install the injector line retaining bracket mounting

bolts.
RCPH10TLB729ABL 8
11. Loosen injector pump locking bolt and install the slot-
ted plate, tighten the locking bolt to 12 - 14 N·m (106
- 124 lb in).
RCPH10TLB726ABL 9
12. Make sure locking pin is disengaged from gear.
RCPH10TLB725ABL 10
13. Remove the engine turning tool and install the starter.
14. If the machine has only one battery, connect the neg-
ative battery cable to the battery. Install the battery
cover.
RCPH10TLB723ABL 11
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B.20.A / 22
15. Install grounding cable (2) onto the terminal. Install

the jumper cable (3) on the terminal and start the ter-
minal nut (1) onto the terminal. Tighten the terminal
nut.
RCPH10TLB722ABL 12
16. Install the front rocker arm cover and injector line
retaining bracket mounting bolt.
RCPH10TLB741ABL 13
17. Install the throttle cable into the bracket and tighten
the jam nut.
RCPH10TLB736ABL 14
18. Install and tighten the both throttle arm mounting

bolts.
RCPH10TLB035AAL 15
84390833 11/10/2010
B.20.A / 23
19. Connect the power lead to the injector pump.
RCPH10TLB040AAL 16
20. Install air cleaner inlet hose and tighten the hose
clamp.
RCPH10TLB739ABL 17
21. Install grill on side of frame.
RCPH10TLB738ABL 18
22. Actuate the lever on the mechanical fuel pump to

prime the fuel system.
23. Start the machine and check for fuel leaks, check and
adjust throttle linkage as needed.
84390833 11/10/2010
B.20.A / 24
Index

Fuel injection pump - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fuel injection pump - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel injection pump - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuel injection pump - Timing check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Throttle command - Adjust - Throttle lever adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Throttle command - Adjust - Throttle linkage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Throttle command - Exploded view - Throttle linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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EXHAUST SYSTEM - 40.A
580N
580SN WT
580SN
590SN
84390833 11/10/2010
B.40.A / 1
Contents
FUNCTIONAL DATA
Exhaust manifold
Exploded view - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded view - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Exhaust manifold
Remove - 580 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
84390833 11/10/2010
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84390833 11/10/2010
B.40.A / 3
ENGINE AND PTO IN - EXHAUST SYSTEM
Exhaust manifold - Exploded view - 580N only

1. Muffler 4. Bolts (2), nuts (2), and washers 7. Bolt (1), spacer (1), and washer
(4) (1)
2. Bolts (2) and washers (2) 5. Bolts (2), nuts (2), and washers 8. Bolt (1), nut (1), and washers (2)
(4)
3. Clamp T bolt 6. Bolt (1), nut (1), and washers (2) 9. Aspiration hose
84390833 11/10/2010
B.40.A / 4
RCPH10TLB013FAL 1
84390833 11/10/2010
B.40.A / 5
Exhaust manifold - Exploded view - 580SN, 580SN-WT, 590SN only

1. Muffler 4. Bolts (2), nuts (2), and washers 7. Bolt (1), spacer (1), and washer
(4) (1)
2. Bolts (2) and washers (2) 5. Bolts (2), nuts (2), and washers 8. Bolt (1), nut (1), and washers (2)
(4)
3. Clamp T bolt 6. Bolt (1), nut (1), and washers (2)
84390833 11/10/2010
B.40.A / 6
RCPH10TLB014FAL 1
84390833 11/10/2010
B.40.A / 7
Exhaust manifold - Remove - 580 only

Put identification tags on all disconnected hoses and wires. Be prepared to cap or plug disconnected hoses and
fittings.

RCPH10TLB022AAL 1
2. Remove the battery cover from the right-hand step

and perform the following procedure based on the
number of batteries present, dual battery illustrated:
• Dual battery – remove the terminal nut (1). Re-
move the negative battery cable (2) from the
terminal and move the negative battery cable
away from the battery. Make sure the jumper
cable (3) is installed on the terminal and start
the terminal nut (2) onto the terminal.
• Single battery – disconnect the negative bat-
tery cable from the battery and move it away
from the battery terminal.
RCPH10TLB030AAL 2
3. Loosen the air cleaner hose clamp on the tur-

bocharger. Detach the hose from the turbocharger.
4. Loosen the air cleaner inlet hose clamp on the air
cleaner. Detach the inlet hose form the air cleaner.
5. Disconnect crank case ventilation hose and the as-
piration hose.
RCPH10TLB031AAL 3
6. Disconnect the electrical connectors for the air re-

striction indicator.
84390833 11/10/2010
B.40.A / 8

hood and air cleaner as one assembly.
RCPH10TLB023AAL 4
8. Loosen the T – clamp and disconnect the muffler

flange hose from the turbo.
9. Remove the mounting hardware that secures the
rear and front of the muffler to the engine block.
10. Remove the muffler assembly.
Next operation:
Exhaust manifold - Install (B.40.A)
84390833 11/10/2010
B.40.A / 9
Exhaust manifold - Install - 580N only

Prior operation:
Exhaust manifold - Remove (B.40.A)
NOTICE: Prevent damage to the exhaust system do the

following procedures in sequence. All gaps between
mounting surfaces should be eliminated before torque
sequence is started.
1. Assemble the muffler to the engine and hand tighten
the bolt hardware for alignment purposes.
2. Align and secure the muffler flange with turbo and
tighten “T” bolt clamp (3) to 6.5 - 7.5 N·m (57.5 - 66.4
lb in).
3. Tighten lower bolts (2) on rear bracket to engine
block to a torque of 64 - 75 N·m (47 - 55 lb ft).
4. Tighten right hand bolt (6) to muffler to a torque of 64
- 75 N·m (47 - 55 lb ft).
5. Tighten front bracket to engine lifting bracket mount-
ing nuts (4) to a torque of 64 - 75 N·m (47 - 55 lb ft).
6. Tighten mounting bolts (5) to engine to a torque of 64
- 75 N·m (47 - 55 lb ft).
7. Tighten brace mounting bolt (7) to gear housing to a
torque of 32 - 40 N·m (24 - 30 lb ft).
8. Tighten rear brace left hand bolt (8) to muffler to a
torque of 64 - 75 N·m (47 - 55 lb ft).
9. When mounting aspiration hose, torque hose clamps
to 3.1 - 3.4 N·m (27.4 - 30.1 lb in).
84390833 11/10/2010
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Exhaust manifold - Remove - 580SN, 580SN-WT, 590SN only

Put identification tags on all disconnected hoses and wires. Be prepared to cap or plug disconnected hoses and
fittings.

RCPH10TLB022AAL 1
2. Remove the battery cover from the right-hand step

and perform the following procedure based on the
number of batteries present, dual battery illustrated:
• Dual battery – remove the terminal nut (1). Re-
move the negative battery cable (2) from the
terminal and move the negative battery cable
away from the battery. Make sure the jumper
cable (3) is installed on the terminal and start
the terminal nut (2) onto the terminal.
• Single battery – disconnect the negative bat-
tery cable from the battery and move it away
from the battery terminal.
RCPH10TLB030AAL 2
3. Loosen the air cleaner hose clamp on the tur-

bocharger. Detach the hose from the turbocharger.
RCPH10TLB024AAL 3
4. Loosen the air cleaner inlet hose clamp on the air

cleaner. Detach the inlet hose form the air cleaner.
84390833 11/10/2010
B.40.A / 11
5. Disconnect crank case ventilation hose.
RCPH10TLB031AAL 4
6. Disconnect the electrical connectors for the air re-

striction indicator.
hood and air cleaner as one assembly.
RCPH10TLB023AAL 5
8. Loosen the T – clamp and disconnect the muffler

flange hose from the turbo.
9. Remove the mounting hardware that secures the
rear and front of the muffler to the engine block.
10. Remove the muffler assembly.
Next operation:
Exhaust manifold - Install (B.40.A)
84390833 11/10/2010
B.40.A / 12
Exhaust manifold - Install - 580SN, 580SN-WT, 590SN only

1. IMPORTANT: To prevent damage to the exhaust sys-
tem do the following procedures in sequence. 1. As-
semble muffler (1) to engine with bolts finger tight.
NOTE: All gaps between mounting surfaces should
be eliminated before torque sequence is started. 2.
Align muffler flange with turbo and tighten “T” bolt
clamp (3) to 6.5 to 7.5 Nm (57.5 to 66.5 lb-in). 3.
Tighten lower bolts (2) on rear bracket to engine
block to a torque of 64 to 75 Nm (47 to 55 pound feet).
4. Tighten right hand bolt (6) to muffler to a torque of
64 to 75 Nm (47 to 55 pound feet). 5. Tighten front
bracket to engine lifting bracket mounting nuts (4) to
a torque of 64 to 75 Nm (47 to 55 pound feet). 6.
Tighten mounting bolts (5) to engine to a torque of
64 to 75 Nm (47 to 55 pound feet). 7. Tighten brace
mounting bolt (7) to gear housing to a torque of 44 to
54 Nm (32 to 40 pound feet). 8. Tighten rear brace
left hand bolt (8) to muffler to a torque of 64 to 75 Nm
(47 to 55 pound feet).
84390833 11/10/2010
B.40.A / 13
Index

Exhaust manifold - Exploded view - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exhaust manifold - Exploded view - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exhaust manifold - Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exhaust manifold - Install - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exhaust manifold - Remove - 580 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exhaust manifold - Remove - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
84390833 11/10/2010
B.40.A / 14
ENGINE COOLANT SYSTEM - 50.A
580N
580SN WT
580SN
590SN
84390833 11/10/2010
B.50.A / 1
Contents
FUNCTIONAL DATA
Radiator
Exploded view - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded view - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Radiator
Remove - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disassemble 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assemble 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disassemble - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Assemble - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
84390833 11/10/2010
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84390833 11/10/2010
B.50.A / 3
ENGINE AND PTO IN - ENGINE COOLANT SYSTEM
Radiator - Exploded view - 580N only

1. Deaeration tank 4. Mounting bolts
2. Radiator hose 5. Oil cooler connectors
3. Clamp 6. Condenser Pivot Bolt
84390833 11/10/2010
B.50.A / 4
RCPH10TLB031GAL 1
84390833 11/10/2010
B.50.A / 5
Radiator - Exploded view - 580SN, 580SN-WT, 590SN only

1. Radiator 8. Transmission cooler tubes
2. Hydraulic oil cooler 9. Condenser and fuel cooler pivot bolts
3. Change air cooler 10. Oil cooler tubes
4. Air conditioning condenser 11. Fan shroud mounting bolts
5. Fuel cooler 12. Clamp
6. Transmission oil cooler 13. Deaeration tank
7. Charge air support bracket 14. Radiator hoses and clamps
84390833 11/10/2010
B.50.A / 6
RCPH10TLB030GAL 1
84390833 11/10/2010
B.50.A / 7
Radiator - Remove - 580N only

NOTE: The photos in this procedure may be different from your machine and are for reference only.
1. Put identification tags on all disconnected hoses and
wires. Close disconnected hoses and fittings with
caps and plugs.
loader and lock the support strut (1) to hold the
loader. Stop the engine and apply the parking brake.
RCPH10TLB022AAL 1
3. Remove the cap screws, bumpers and the grill from

the front of the machine.
RCPH10TLB051AAL 2
4. Open the hood. Connect acceptable lifting equip-

ment to the hood.
RCPH10TLB045AAL 3
5. Do the following procedure to remove the hood:

A. Remove the retainers from the hood struts and
disconnect the hood struts from the stud.
B. Disconnect the hood cable from the radiator
shroud.
C. Carefully lower the hood back to the closed
position.
84390833 11/10/2010
B.50.A / 8
6. Remove the bolts, washers, and nuts from the pivot

point on the hood.
RCPH10TLB046AAL 4
7. Drive the pivot tubes out of the hood pivot point. Re-
move the hood from the machine.
RCPH10TLB044AAL 5
8. Slowly remove the radiator cap. Install a hose on

the drain valve and drain the radiator into a clean
container that holds approximately 18 l (5 US gal).
RCPH10TLB050AAL 6
9. Loosen the clamp and disconnect the upper radiator

hose.
RCPH10TLB046AAL 7
10. Loosen the clamp and disconnect the lower radiator

hose.
84390833 11/10/2010
B.50.A / 9
11. If equipped with air conditioning, discharge air con-

ditioning system. Disconnect high pressure switch,
disconnect hoses from condenser and receiver drier.
Remove the receiver drier and horn from the ma-
chine.
RCPH10TLB408ACL 8
12. Disconnect all four oil cooler hoses, two on each side
of the machine, from the oil cooler.
RCPH10TLB047AAL 9
13. Remove the radiator wrapper mounting bolts, re-

move the radiator wrapper from the machine.
RCPH10TLB053AAL 10
14. Attach suitable lifting equipment to the radiator.

Raise the cooling pack just enough to move it for-
ward and clear the fan.
RCPH10TLB053AAL 11
84390833 11/10/2010
B.50.A / 10
15. Make sure that you have cleared the fan from the
shroud, raise the cooling pack from the machine.
RCPH10TLB048AAL 12
16. If applicable, see Radiator - Disassemble 580N

only (B.50.A) for procedures to replace worn or
damaged components.
Next operation:
Radiator - Install - 580N only (B.50.A).
84390833 11/10/2010
B.50.A / 11
Radiator - Disassemble 580N only

Prior operation:
Radiator - Remove (B.50.A)
1. Place cooling pack on a bench, if equipped remove

the condenser bracket mounting bolts, three per
side.
2. Remove the cooler line mounting clamps, remove
the oil cooler mounting bolts.
3. Remove the fan shroud mounting bolts, deaeration
tank , and radiator hoses from the radiator.
4. Replace worn or damaged components.
Next operation:
Radiator - Assemble (B.50.A)
84390833 11/10/2010
B.50.A / 12
Radiator - Assemble 580N only

Prior operation:
Radiator - Disassemble (B.50.A)
NOTE: Refer to the Radiator - Exploded view (B.50.A) for more details.
1. Install fan shroud and torque bolts to 13 - 25 N·m (10
- 18 lb ft).
2. Install deaeration tank.
3. Install radiator hoses and clamps, torque clamps to
4.5 - 5.5 N·m (40 - 49 lb in).
4. If fittings were removed from the oil cooler, install
fittings and torque to 77 - 85 N·m (57 - 63 lb ft).
NOTICE: Use two wrenches to minimize the torque trans-
mitted onto the elbow brazed to the oil cooler.
5. Install the oil coolers and tighten the mounting bolts.
6. Install the clamps and torque to 3.1 - 3.4 N·m (27 -
30 lb in).
7. Install the mounting brackets and tighten the mount-
ing bolts.
8. If equipped, mount the condenser into the bracket
using the pivot bolt.
9. Tighten the condenser pivot bolt tight enough to
remove the gaps between the mounting brackets
but not tight enough to prevent the condenser from
swinging out for cleaning.
10. Swing the condenser into position, install and tighten
retaining bolts.
Next operation:
Radiator - Install (B.50.A)
84390833 11/10/2010
B.50.A / 13
Radiator - Install - 580N only

2. Lower the assembly just in front of the fan and slowly
guide the cooling pack backward clearing the fan.
NOTE: Adjust fan shroud to obtain 20 mm (0.8 in) around
the fan.
RCPH10TLB048AAL 1
3. Install the radiator wrapper and secure with mounting

bolts on both sides of the machine.
RCPH10TLB053AAL 2
4. Connect all four oil cooler hoses, two on each side of

the machine.
RCPH10TLB047AAL 3
5. Install the receiver drier and horn on the machine.

Connect high pressure switch, connect the hoses
from condenser and receiver drier. If equipped
with air conditioning, see ENVIRONMENT CON-
TROL Air-conditioning system - Charging - Air
conditioner system evacuation and recharging
(E.40.C) to charge the system.
RCPH10TLB408ACL 4
84390833 11/10/2010
B.50.A / 14
6. Connect the lower radiator hose and tighten the

clamp.
7. Connect the upper radiator hose and tighten the
clamp.
RCPH10TLB054AAL 5
8. Position the hood on the machine and drive the pivot

tubes into the hood pivot point.
RCPH10TLB044AAL 6
9. Secure the hood to the pivot point with the bolts,

washers, and nuts.
RCPH10TLB046AAL 7
10. Do the following procedure to secure the hood:

A. Carefully place the hood in a raised position.
B. Attach the hood cable to the radiator shroud.
C. Attach the hood struts to the stud and secure
with the retainers .
84390833 11/10/2010
B.50.A / 15
11. Disconnect the lifting equipment from the hood .
RCPH10TLB045AAL 8
12. Install the front grill, bumpers, and secure in place

with the cap screws (1).
RCPH10TLB051AAL 9
13. Fill the radiator and deaeration reservoir to the full

line. See Capacities () for specifications.
14. Connect the battery.
15. Start the engine and allow the coolant to reach op-
erating temperature. Stop the engine and check for
leaks. After the coolant cools check the level and fill
as needed.
84390833 11/10/2010
B.50.A / 16
Radiator - Remove - 580SN, 580SN-WT, 590SN only

1. Put identification tags on all disconnected hoses and
wires. Close disconnected hoses and fittings with
caps and plugs.
loader and lock the support strut (1) to hold the
loader. Stop the engine and apply the parking brake.
RCPH10TLB022AAL 1
3. Remove the caps screws , bumpers , and the grill

from the front of the machine.
RCPH10TLB051AAL 2
4. Open the hood. Connect acceptable lifting equip-

ment to the hood .
RCPH10TLB045AAL 3
5. Do the following procedure to remove the hood:

A. Remove the retainers from the hood struts and
disconnect the hood struts from the stud.
B. Disconnect the hood cable from the radiator
shroud.
C. Carefully lower the hood back to the closed
position.
84390833 11/10/2010
B.50.A / 17
6. Remove the bolts, washers, and nuts from the pivot

point on the hood.
RCPH10TLB046AAL 4
7. Drive the pivot tubes out of the hood pivot point. Re-
move the hood from the machine.
RCPH10TLB044AAL 5
8. Slowly remove the radiator cap. Install a hose on

the drain valve and drain the radiator into a clean
container that holds more than 18 l (5 US gal).
RCPH10TLB050AAL 6
9. Loosen the clamps, disconnect the upper radiator

hose and purge hose from the engine.
RCPH10TLB054AAL 7
84390833 11/10/2010
B.50.A / 18
10. Loosen the clamps, disconnect and remove the

charge air cooler hoses and pipes.
RCPH10TLB054AAL 8
11. Loosen the clamp and disconnect the lower radiator

hose.
RCPH10TLB049AAL 9
12. If equipped with air conditioning, discharge air con-

ditioning system. Disconnect high pressure switch,
disconnect hoses from condenser and receiver drier.
Remove the receiver drier and horn from the ma-
chine.
RCPH10TLB408ACL 10
13. Disconnect the upper condenser hose. Disconnect

and plug fuel cooler hoses.
RCPH10TLB052AAL 11
84390833 11/10/2010
B.50.A / 19
14. Disconnect all four oil cooler hoses, two on each side
of the machine, from the oil cooler.
RCPH10TLB047AAL 12
15. Remove the radiator wrapper mounting bolts, re-

move the radiator wrapper from the machine.
RCPH10TLB053AAL 13

Raise the cooling pack just enough to move it for-
ward and clear the fan.
RCPH10TLB053AAL 14
17. Make sure that you have cleared the fan from the
shroud, raise the cooling pack from the machine.
RCPH10TLB048AAL 15
18. If applicable, see Radiator - Disassemble - 580SN,

580SN-WT, 590SN only (B.50.A) for procedures to
replace worn or damaged components.
Next operation:
84390833 11/10/2010
B.50.A / 20
Radiator - Install - 580SN, 580SN-WT, 590SN only (B.50.A).
84390833 11/10/2010
B.50.A / 21
Radiator - Disassemble - 580SN, 580SN-WT, 590SN only

Prior operation:
Radiator - Remove (B.50.A)
1. Place cooling pack on a bench, remove the charge

air support bracket mounting bolts, three per side.
2. Remove the cooler line mounting clamps, remove
the oil cooler mounting bolts.
3. Remove the fan shroud mounting bolts, deaeration
tank, and radiator hoses from the radiator.
4. Replace worn or damaged components.
Next operation:
Radiator - Assemble (B.50.A)
84390833 11/10/2010
B.50.A / 22
Radiator - Assemble - 580SN, 580SN-WT, 590SN only

Prior operation:
Radiator - Disassemble (B.50.A)
NOTE: Refer to the Radiator - Exploded view (B.50.A) for more details.
1. Install fan shroud and torque bolts to 13 - 25 N·m (10
- 18 lb ft).
2. Install deaeration tank.
3. Install radiator hoses and clamps, torque clamps to
4.5 - 5.5 N·m (40 - 49 lb in).
4. If fittings were removed from the oil cooler, install
fittings and torque to 77 - 85 N·m (57 - 63 lb ft).
NOTICE: Use two wrenches to minimize the torque trans-
mitted onto the elbow brazed to the oil cooler.
5. Install the oil coolers and tighten the mounting bolts.
6. Install the clamps and torque to 3.1 - 3.4 N·m (27 -
30 lb in).
7. Install the charge air cooler mounting brackets and
tighten the mounting bolts.
8. If equipped with fuel cooler and condenser, mount
the charge air cooler and the mounting brackets for
the condenser and fuel cooler, tighten the mounting
bolts.
9. Mount the condenser and fuel cooler onto the bracket
using the pivot bolt.
10. Tighten the condenser and fuel cooler pivot bolt tight
enough to remove the gaps between the mounting
brackets but not tight enough to prevent the compo-
nents from swinging out for cleaning.
11. Swing the condenser and fuel cooler into position,
install and tighten retaining bolts.
Next operation:
Radiator - Install (B.50.A)
84390833 11/10/2010
B.50.A / 23
Radiator - Install - 580SN, 580SN-WT, 590SN only

2. Lower the assembly just in front of the fan and slowly
guide the cooling pack backward clearing the fan.
NOTE: Adjust fan shroud to obtain 20 mm (0.8 in) around
the fan.
RCPH10TLB048AAL 1
3. Install the radiator wrapper and secure with mounting

bolts on both sides of the machine.
RCPH10TLB053AAL 2
4. Connect all four oil cooler hoses, two on each side of

the machine.
RCPH10TLB047AAL 3
5. Attach the fuel cooler hoses. Connect the upper con-

denser hose.
RCPH10TLB052AAL 4
84390833 11/10/2010
B.50.A / 24
6. Install the receiver drier and horn on the machine.

Connect high pressure switch, connect the hoses
from condenser and receiver drier. If equipped
with air conditioning, see ENVIRONMENT CON-
TROL Air-conditioning system - Charging - Air
conditioner system evacuation and recharging
(E.40.C) to charge the system.
RCPH10TLB408ACL 5
7. Connect the lower radiator hose and tighten the

clamp.
RCPH10TLB049AAL 6
8. Attach the charge air cooler hoses and pipes.

Tighten clamps to a torque of 11 - 12 N·m (97 - 106
lb in).
RCPH10TLB054AAL 7
9. Connect the upper radiator hose and purge hose

from the engine. Tighten clamps to a torque of 4.5
- 5.5 N·m (40 - 49 lb in).
RCPH10TLB054AAL 8
84390833 11/10/2010
B.50.A / 25
10. Position the hood on the machine and drive the pivot
tubes into the hood pivot point.
RCPH10TLB044AAL 9
11. Secure the hood to the pivot point with the bolts,
washers, and nuts.
RCPH10TLB046AAL 10
12. Do the following procedure to secure the hood:

A. Carefully place the hood in a raised position.
B. Attach the hood cable to the radiator shroud.
C. Attach the hood struts to the stud and secure
with the retainers .
13. Disconnect the lifting equipment from the hood .
RCPH10TLB045AAL 11
84390833 11/10/2010
B.50.A / 26
14. Install the front grill, bumpers, and secure in place

with the cap screws.
RCPH10TLB051AAL 12
15. Fill the radiator and deaeration reservoir to the full

line. See Capacities () for specifications.
16. Connect the battery.
17. Start the engine and allow the coolant to reach op-
erating temperature. Stop the engine and check for
leaks. After the coolant cools check the level and fill
as needed.
84390833 11/10/2010
B.50.A / 27
Index

Radiator - Assemble - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Radiator - Assemble 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Radiator - Disassemble - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Radiator - Disassemble 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Radiator - Exploded view - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Radiator - Exploded view - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Radiator - Install - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Radiator - Install - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Radiator - Remove - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Radiator - Remove - 580SN, 580SN-WT, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
84390833 11/10/2010
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STARTING SYSTEM - 80.A
580N
580SN WT
580SN
590SN
84390833 11/10/2010
B.80.A / 1
Contents
TECHNICAL DATA
STARTING SYSTEM
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Engine starter
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
STARTING SYSTEM
Remove - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starter solenoid
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Test - Field coil test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
84390833 11/10/2010
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ENGINE AND PTO IN - STARTING SYSTEM
STARTING SYSTEM - General specification

SPECIFICATIONS
Manufacturer Nippondenso
No-Load Test at 20 °C (68.0 °F)
Volts 11 V
Current draw 200 A maximum
Starter drive speed 3000 RPM minimum
LUBRICATION
Interval When the starter is disassembled or each time the
engine is removed for repairs
Lubricant
Molykote-GN Use on shaft at pinion end of starter drive
Case multipurpose grease Use on bearings, gears, idler gear shaft and spring
84390833 11/10/2010
B.80.A / 3
Engine starter - Exploded view
RCPH10TLB062GAL 1
1. Bolt 9. Armature 17. Idler gear

2. Lock washer 10. Field frame 18. Roller (5)
3. Flat washer 11. Cover 19. Bearing cage
4. O-ring 12. Gasket 20. Spring
5. Screw 13. Plunger 21. Steel ball
6. Cover 14. Nut 22. Starter drive
7. Brush holder 15. Starter solenoid assembly 23. Starter drive housing
8. Bearing 16. Thrust washer
84390833 11/10/2010
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STARTING SYSTEM - Remove - Starter
NOTE: The starter is located on the engine flywheel hous-

ing.
1. Park the machine on a level surface and apply the
parking brake.
2. Remove the pin that fastens the support strut to the
loader frame.
3. Raise the loader frame until the support strut is
against the end of the lift cylinder.
4. Stop the engine and install the pin in the support
strut.
5. Remove the bolts and washers that fasten the battery
cover to the right side of the machine by the step.
6. Remove the battery cover.
7. If the machine has only one battery, disconnect the
negative ground strap (2) from the battery (1).
RCPH10TLB723ABL 1
8. If the machine has two batteries:

9. A. Remove the terminal nuts (1) and jumper cable
(2) from the battery.
B. Remove the negative ground strap (3) from the
battery and move the negative ground strap
away from the battery.
RCPH10TLB722ABL 2
10. Open the hood.
84390833 11/10/2010
B.80.A / 5
11. Tag and disconnect the wires and cables from the
terminals on the starter.
NOTE: Starter wire is coated with RTV silicone sealant.
RCPH10TLB232ABL 3
12. Remove the two bolts (1) that fasten the starter to the
flywheel housing. Remove the starter.
RCPH10TLB230ABL 4
Next operation:
STARTING SYSTEM - Install (B.80.A)
84390833 11/10/2010
B.80.A / 6
STARTING SYSTEM - Install - Starter

Prior operation:
STARTING SYSTEM - Remove (B.80.A)
1. Put the starter in place on the flywheel housing.

2. Install the bolts (1) that fasten the starter to the fly-
wheel housing. Make sure the ground cable (2) is
installed under the upper bolt. Torque bolts to 40 -
47 N·m (29.5 - 34.7 lb ft).
RCPH10TLB230ABL 1
3. Connect the wires and cables to the terminals on the

starter.
RCPH10TLB232ABL 2
4. Cover the starter wire terminal with 737 RTV silicone

sealant.
NOTICE: Use only 737 RTV silicone sealant. Other
sealants can corrode the terminal.
5. Close the hood.
6. If the machine has only one battery, connect the neg-
ative ground strap (1) to the battery.
RCPH10TLB723ABL 3
7. If the machine has two batteries:
84390833 11/10/2010
B.80.A / 7
A. Install the negative ground strap (3) on the bat-

tery.
B. Install the jumper cable (2) and terminal nuts
(1) on the battery.
RCPH10TLB722ABL 4
8. Install the battery cover.

9. Install the washers and bolts that fasten the battery
cover to the machine.
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B.80.A / 8
STARTING SYSTEM - Test

General information
1. The No-Load Test is done with the starter re-
moved from the engine.
2. Check to see if you can pull the gear on the
starter drive out of the starter drive housing.
3. Check to see if the starter drive can be turned.
Pull the gear on the starter drive out of the
starter drive housing. Turn the gear to turn the
starter drive and the armature.
4. If the starter drive cannot be turned, disassem-
ble the starter and make repairs as needed.
Then do the No-Load Test.
Test equipment
The No-Load Test can be done using a Sun Electric
VAT-33 Tester, an equivalent tester, or separate pieces of
test equipment.
A hand held tachometer is needed to measure the speed
of the armature shaft.
A remote starter button is needed to actuate the starter.
A fully charged 12 volt battery is needed to supply the elec-
tricity to turn the starter.
Test procedure
The illustrations in this procedure show the use of the Sun
Electric VAT-33 tester. Other test equipment can be used.
Connect the test equipment according to this procedure
and the manufacturer’s instructions.
1. If the VAT-33 tester is being used:
A. Select the 0 - 100 A range.
B. Select the 18 - 40 V range.
C. Move the volt lead switch to the EXT. position.
D. Turn the load control to the OFF position.
RCPH10TLB220ABL 1
2. Fasten the starter in a vise or use another method to

prevent the starter from moving. This must be done
to prevent personal injury.
84390833 11/10/2010
B.80.A / 9
3. Connect the positive battery cable (1) to the battery

terminal (2) on the starter solenoid and the negative
battery cable (3) to the mounting flange of the starter.
RCPH10TLB221ABL 2
4. Connect the positive load cable (1) to the positive

post of the battery. Connect the negative load cable
(2) to the negative post.
RCPH10TLB222ABL 3
5. Connect the red voltmeter lead (1) to the motor ter-

minal (2) on the starter solenoid.
RCPH10TLB223ABL 4
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B.80.A / 10
6. Connect the black voltmeter lead (1) the mounting

flange on the starter.
RCPH10TLB224ABL 5
7. Fasten the ammeter clamp (1) around the positive

battery cable so that the tip of the arrow is toward
the starter.
RCPH10TLB225ABL 6
8. Connect the leads from the remote starter button (1)

to the battery (2) and switch terminals (3).
RCPH10TLB226ABL 7
84390833 11/10/2010
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NOTICE: Steps 9, 10, and 11 must be done rapidly. Do not load the battery for more than 15 s at one time. After the
battery has been loaded for 15 s let the starter cool for 60 s.
9. Actuate the remote starter button (1) and turn the
load control (2) until the voltmeter (3) indicates 11 V.
RCPH10TLB227ABL 8
10. Look at the ammeter (4) and make a record of the

ammeter indication.
11. Use the hand held tachometer (5) and check the ar-
mature shaft speed. Make a record of armature shaft
speed.
12. Release the remote starter button and turn the load
control to the OFF position.
Understanding no load test results

1. If the current draw and the armature shaft speed are
within the ranges under Specifications, the starter is
good.
2. Low armature shaft speed and high current draw are
indications of too much friction. Possible causes of
too much friction are:
A. Tight, dirty, or worn bearings.
B. A bent armature shaft.
C. Loose pole shoes (pole shoes make contact
with the armature).
D. A short circuit in the armature coil. Disassem-
ble the starter. Use an armature tester to test
the armature. Use the instructions included
with the armature tester.
E. Damaged field coil. Refer to Starter solenoid
- Test (B.80.A).
84390833 11/10/2010
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3. If the armature does not rotate and the current draw

is high, possible causes are:
A. Field terminal making contact with the field
frame. Inspect the insulators for the field ter-
minal.
B. Damaged field coil. Refer to Starter solenoid
- Test (B.80.A)
C. Damaged bearings.
4. If the armature does not rotate and the current draw
is zero, possible causes are:
A. An open field circuit. Disassemble the starter
and inspect the field coil connections.
B. An open armature coil. Disassemble the
starter and check for burned commutator bars.
Use an armature tester to test the armature.
Use the instructions included with the arma-
ture tester.
C. Brushes not making good contact with the
commutator bars. Check for high insulation
between the commutator bars, broken brush
springs, or worn brushes.
5. Low armature shaft speed and low current draw are
indications of:
A. Dirt or corrosion on connections.
B. Damaged wiring.
C. Dirty commutator bars.
D. All causes in step 4.
6. High armature shaft speed and high current draw are
indications of a short circuit in the field coil. It is diffi-
cult to find a short circuit in a field coil. Install a new
field coil. Do the No Load Test again to check for im-
provement in the operation of the starter.
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Starter solenoid - Remove

1. Pull back the boot on the motor terminal and loosen
and remove the nut and lock washer.
RCPH10TLB185ABL 1
2. Loosen and remove the screws that mount and hold

the brush holder to the cover.
RCPH10TLB186ABL 2
3. Loosen and remove the bolts.
RCPH10TLB187ABL 3
4. Remove the cover.
RCPH10TLB188ABL 4
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B.80.A / 14
5. Hold the spring away from one of the brushes con-

nected to the field coil and remove the brush from
the brush holder. Repeat this step for the other brush
connected to the field coil.
RCPH10TLB189ABL 5
6. Remove the brush holder.
RCPH10TLB190ABL 6
7. Remove the field frame assembly.
RCPH10TLB191ABL 7
8. Remove the armature.
RCPH10TLB192ABL 8
84390833 11/10/2010
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9. Fasten the starter solenoid in a vise and loosen and

remove the screws that hold the starter drive hous-
ing.
RCPH10TLB193ABL 9
10. Remove the starter drive housing from the starter

solenoid.
RCPH10TLB194ABL 10
11. Push down the starter drive housing as shown to

loosen and remove the starter drive.
RCPH10TLB195ABL 11
12. Remove the steel ball from the starter drive. If nec-
essary, use a magnet.
RCPH10TLB196ABL 12
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13. Remove the O-ring from the groove in the starter

drive housing.
RCPH10TLB171ABL 13
14. Remove the spring.
RCPH10TLB172ABL 14
15. Remove the idler gear.
RCPH10TLB173ABL 15
16. Remove the bearing cage.
RCPH10TLB174ABL 16
84390833 11/10/2010
B.80.A / 17
17. Remove the thrust washer.
RCPH10TLB175ABL 17
18. Loosen and remove the screws that hold the cover.
RCPH10TLB176ABL 18
19. If necessary, use a hammer to loosen the cover.
RCPH10TLB177ABL 19
20. Remove the cover.
RCPH10TLB178ABL 20
84390833 11/10/2010
B.80.A / 18
21. Remove the plunger.
RCPH10TLB179ABL 21
22. If necessary, remove the gasket from the cover.
RCPH10TLB180ABL 22
Next operation:
Starter solenoid - Inspect (B.80.A)
84390833 11/10/2010
B.80.A / 19
Starter solenoid - Inspect

Prior operation:
Starter solenoid - Remove (B.80.A)
Inspection
All parts except the starter drive must be cleaned using
mineral spirits and a brush or cloth. Use a clean, dry cloth
to clean the starter drive.
Brushes and brush springs

1. If the length of a brush that is attached to the brush
holder is less than 11 mm (0.433 in) a new brush
holder assembly must be used when the starter is
assembled.
2. If the length of a brush that is attached to the field coil
is less than 11 mm (0.433 in) a new field frame as-
sembly must be used when the starter is assembled.
3. Use a spring scale to check the tension of the brush
springs. Pull the brush spring up until the brush
spring is just above the brush holder. The scale indi-
cation must be between 1.8 - 4.1 kg (4.0 - 9.0 lb). If
a brush spring is not as specified, use a new brush
spring when the starter is assembled.
Brush holder
1. Hold the leads of an ohmmeter against the frame and
the brush holders that have insulation between the
brush holder and frame.
2. The needle of the ohmmeter must not move, if the
needle moves replace the brush holder.
RCPH10TLB170ABL 1
Armature
1. Test the armature on an armature tester. Use the
equipment manufacturer’s instructions.
2. Put the armature on vee-blocks as shown and check
the runout of the armature with a dial indicator. The
runout must not be more than 0.05 mm (0.002 in).
RCPH10TLB228ABL 2
84390833 11/10/2010
B.80.A / 20
3. If necessary, put the armature in a lathe and remove

enough material from the commutator to make the
runout less than 0.05 mm (0.002 in).
4. Measure the diameter of the commutator. If the di-
ameter is less than 35 mm (1.378 in) install a new
armature.
5. If the depth of the groove between the commutator
bars is less than 0.2 mm (0.008 in), cut the insulation
between the commutator bars to a depth of 0.4 - 0.8
mm (0.016 - 0.031 in). Use sandpaper to remove
the rough edges from the commutator bars.
RCPH10TLB169ABL 3
6. Check the bearings on the armature for free rotation,

rough balls, and damage to the inner race or outer
race. If a bearing is to be replaced, use a press and
acceptable tools to remove and install the bearings.
Next operation:
Starter solenoid - Install (B.80.A)
84390833 11/10/2010
B.80.A / 21
Starter solenoid - Test - Field coil test

1. Hold one of the leads of an ohmmeter against the
field frame. Hold the other lead of the ohmmeter
against one of the brushes and look at the ohmme-
ter. Move the lead that is on the brush to the other
brush and look at the ohmmeter. The needle of the
ohmmeter must not move when the lead is in either
position. If the needle of the ohmmeter moved, in-
stall a new field frame assembly.
RCPH10TLB218ABL 1
2. Hold one of the leads of the ohmmeter against the

end of the cable. Hold the other lead of the ohmme-
ter against one of the brushes and look at the ohm-
meter. Move the lead that is on the brush to the other
brush and look at the ohmmeter. The needle of the
ohmmeter must move when the lead is in both posi-
tions. If the needle of the ohmmeter did not move,
install a new field frame assembly.
RCPH10TLB219ABL 2
84390833 11/10/2010
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Starter solenoid - Install

Prior operation:
Starter solenoid - Inspect (B.80.A)
1. Install the plunger in the starter solenoid.
RCPH10TLB179ABL 1
2. If necessary, install a new gasket in the cover.
RCPH10TLB181ABL 2
3. Install the cover.
RCPH10TLB178ABL 3
4. Install and tighten the screws.
RCPH10TLB182ABL 4
84390833 11/10/2010
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5. Install the bearings in the bearing cage.
RCPH10TLB183ABL 5
6. Lubricate the bearings and teeth of the idler gear with

the grease specified in STARTING SYSTEM - Gen-
eral specification (B.80.A).
RCPH10TLB184ABL 6
7. Install the thrust washer.
RCPH10TLB212ABL 7
8. Install the bearing cage as shown.
RCPH10TLB213ABL 8
84390833 11/10/2010
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9. Install the idler gear.
RCPH10TLB214ABL 9
10. Install the spring.
RCPH10TLB215ABL 10
11. Install a new O-ring in the groove in the starter drive

housing. Lubricate the O-ring with the grease speci-
fied in STARTING SYSTEM - General specification
(B.80.A).
RCPH10TLB216ABL 11
12. Lubricate the open bearing on the starter drive with

the grease specified in STARTING SYSTEM - Gen-
eral specification (B.80.A).
RCPH10TLB217ABL 12
84390833 11/10/2010
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13. Start the starter drive into the starter drive housing.
RCPH10TLB197ABL 13
14. Push down the starter drive housing to push the

starter drive all the way into the starter drive housing.
RCPH10TLB198ABL 14
15. Put a small amount of grease in the hole in the starter

drive and install the steel ball in the hole.
RCPH10TLB199ABL 15
16. Assemble the starter drive housing and starter sole-

noid.
RCPH10TLB194ABL 16
84390833 11/10/2010
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17. Install a lock washer, flat washer, and O-ring on the

screws that hold the starter drive housing. Lubricate
the O-rings with the grease specified in STARTING
SYSTEM - General specification (B.80.A).
RCPH10TLB200ABL 17
18. Install the screws in the starter drive housing.
RCPH10TLB201ABL 18
19. Fasten the starter solenoid in the vise and tighten the
screws that hold the starter drive housing.
RCPH10TLB193ABL 19
20. Install the armature.
RCPH10TLB192ABL 20
84390833 11/10/2010
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21. Install the field frame assembly.
RCPH10TLB191ABL 21
22. Use the springs to hold the brushes in the brush

holder as shown.
RCPH10TLB202ABL 22
23. Install the brush holder.
RCPH10TLB203ABL 23
24. Put the springs on top of the brushes connected to

the brush holder.
RCPH10TLB204ABL 24
84390833 11/10/2010
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25. Install the brushes that are connected to the field coil.
RCPH10TLB205ABL 25
26. Use a bolt to align the brush holder with the field
frame assembly.
RCPH10TLB206ABL 26
27. Move the brush holder so that the brush holder is

even with the end of the armature.
RCPH10TLB207ABL 27
28. Install the cover and align the cover with the brush
holder.
RCPH10TLB208ABL 28
84390833 11/10/2010
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29. Install and tighten the screws that hold the brush
holder.
RCPH10TLB209ABL 29
30. Install a lock washer, flat washer, and O-ring on the

bolts. Lubricate the O-rings with the grease speci-
fied in STARTING SYSTEM - General specification
(B.80.A).
RCPH10TLB210ABL 30
31. Install and tighten the bolts.
RCPH10TLB211ABL 31
32. Install the cable, lock washer, and nut on the motor
terminal, and tighten the nut.
RCPH10TLB185ABL 32
33. Pull the boot over the motor terminal.
84390833 11/10/2010
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Starter solenoid - Test

This test will check the condition of the pull-in winding and
the hold-in winding in the starter solenoid.
The jumper cable connected to the starter mounting flange
and the motor terminal must have a common connection at
the negative battery post.
Starter solenoid test procedure

1. Remove the rubber boot from the motor terminal.
Remove the nut and lock washer from the motor ter-
minal. Then remove the wire from the motor terminal.
2. Connect a jumper cable to the positive battery post
of a fully charged 12 volt battery. Connect the other
end of the jumper cable to the battery terminal on the
starter solenoid housing.
RCPH10TLB229ABL 1
1. 12 Volt battery 4. Switch terminal

2. Starter 5. Motor terminal
3. Battery terminal
3. Connect a jumper wire to the battery terminal and the

switch terminal in the starter solenoid housing. The
jumper wire must be made from No. 10 or larger wire.
4. Connect the jumper cable with the common connec-
tion to the starter mounting flange and the motor ter-
minal in the starter solenoid housing.
NOTE: Steps 5 and 7 must be done in a maximum of 5 seconds to prevent damage to the pull-in winding and the
hold-in winding.
5. Connect the jumper cable with the common connec-
tion to the negative battery post. The pinion gear on
the starter drive must come all the way out rapidly
and with force.
6. If the pinion gear did not come out rapidly and with
force, the pull-in winding is damaged. The complete
starter solenoid housing assembly must be replaced.
7. Disconnect the jumper cable from the motor terminal
in the starter solenoid housing. The pinion gear on
the starter drive must not move toward the starter
drive housing.
8. If the pinion gear started to move toward the starter
drive housing, the hold-in winding is damaged. The
complete starter solenoid housing assembly must be
replaced.
84390833 11/10/2010
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Index

Engine starter - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Starter solenoid - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starter solenoid - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Starter solenoid - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Starter solenoid - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Starter solenoid - Test - Field coil test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
STARTING SYSTEM - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STARTING SYSTEM - Install - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STARTING SYSTEM - Remove - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
STARTING SYSTEM - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
84390833 11/10/2010
B.80.A / 32

Service Manual: 580N 580SN-WT 580SN 590SN

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Service Manual: 580N 580SN-WT 580SN 590SN

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ENGINE AND PTO IN - B

Printed in U.S.A. Part number 84393971

ENGINE AND PTO IN - B

ENGINE - Speeds stall test normal (all models)

Model 580SN WT– with pump at maximum stroke

ENGINE - Speeds stall test check sheet (580N only)

Stall test reference chart

ENGINE - Speeds stall test check sheet (580SN only)

Stall test reference chart

ENGINE - Speeds stall test check sheet (590SN only)

Stall test reference chart

ENGINE - Speeds stall test check sheet (580SN WT only)

Stall test reference chart

ENGINE - Exploded view

ENGINE - Service instruction - Engine repair service manual

ENGINE - Remove - 580N only

2. Remove the battery cover from the right step. If the

4. If equipped with air conditioning, discharge the air

7. Remove the tie strap. Disconnect the electrical con-

8. Loosen the clamp on the air cleaner hose at the tur-

9. Disconnect crankcase ventilation hose and the aspi-

11. Remove muffler and brackets from engine.

12. If equipped, disconnect grid heater positive cable

13. Disconnect the electrical connector for the fuel injec-

14. Disconnect the throttle cable from the mounting

15. Disconnect the throttle rod (1). If equipped, discon-

17. Disconnect the coolant temperature sender (1) and

18. Disconnect the wires from the alternator.

19. Disconnect the heater hose, if equipped.

20. Disconnect the ground strap (1). Disconnect the

21. Remove the starter from the engine. Remove the

22. Install the engine turning tool, 380000988, to turn the

23. Remove four cap screws that fasten the flywheel to

24. Connect lifting equipment to the lifting eyes on the

ENGINE - Install - 580N only

If applicable, remove caps and plugs from previously dis-

Tighten cap screws to a torque of 52 - 57 N·m (38 -

Tighten the self locking nuts to a torque of 90 - 100

4. Disconnect the lifting equipment from the lifting eyes

Tighten cap screws to a torque of 52 - 57 N·m (38 -

6. Remove the engine turning tool, 380000988.

7. Install the access cover to the bell housing. Install

8. Connect the wires (2) from the starter. Attach the

9. If equipped, connect the heater hose.

10. Connect the wires from the alternator.

11. Connect the coolant temperature sender (1) and

13. Connect the throttle rod (1). If equipped, connect the

14. Connect the throttle cable from the mounting bracket.

15. Connect the electrical connector for the fuel injection

16. If equipped, connect the grid heater positive cable

17. Attach the muffler and brackets to the engine.

20. Connect the air cleaner hose from the turbocharger.

21. Connect the electrical connectors for the air restric-

22. If the machine is equipped with air conditioning, con-

23. Install the radiator wrapper, fan shroud, radiator, oil

If the machine has only one battery, connect the neg-

26. Install the battery cover on the right-hand step.

28. Fill the engine and cooling system. See Capacities

ENGINE - Remove - 580SN, 580SN-WT, 590SN only

2. Remove the battery cover from the right step. If the

4. If equipped with air conditioning, discharge the air

7. Remove the tie strap. Disconnect the electrical con-

8. Loosen the clamp on the air cleaner hose at the tur-