Project : Manyar Smelter Project (MSP)

Subject : Piping Pressure Test Package

PIPING PRESSURE TEST PACKAGE

TBD (P&ID) No. MS-DD-4875-PRO-PID-5007

Subsystem No. 487B-4875-40

Test Pack No. TBD-3-487B-4875-40-204

Test Medium H: Hydrostatic / P:Pneumatic / S:Service / V: /Visual / Other

Test Pressure 12,10 Kpag

Project : Manyar Smelter Project (MSP)

Subject : Piping Pressure Test Package

Data Input Storage Energy Calculation

Pipe Data Energy E
OD Pipe 3,5 In = 0,0213 m
Thk 3,91 In = 0,00782 mm E = 2.5 x Pat x V {1-Pa/Pat)0.286}
ID Pipe = 0,01348 m
Length = 2 m
Volume = 0,0128 m3 Result 21.798
Test Medium Air

P&ID No MS-DD-4875-PRO-PID-5007
Process Data Result
Operating Press. 8,16 Kg/cm2 = 800 Kpa
2,18E-02 < 271 MMJ
Test Press. (Pa) 12,34 Kg/cm2 = 1210 Kpa
Atm Press. (Pa) 101 Kpa
Refer to MS-DD-WKAQC-CON-PRO-1019

Test Pressure Range Exclussion Zone Exclussion Zone

Less than 2100 KpaG 15 M + H Base on Table Exclussion Zone is
2100 to 4600 KpaG 22,5 M + H
15
4601 to 8000 KpaG 35 M + H
8001 to 9000 KpaG 40 M + H Meter

SUMMARY

Base on calculation above, the minimum distance between personnel and pipe being tested during
pneumatic test is 15 meters, Below this minimum distance if something goes wrong to the pipe, the blast
may cause injury to the personel nearby.

Date : Monday, May 6th, 2024 until

: Sunday, May 12th, 2024
Area : Area C
Location : 487B
Safe Distance Suwandi
Line : Air Compressed Blower (ACB)
15 Meter +62 821-4033-9297
Activities : Pneumatic Test
Time : 10.00 AM
Preparation : 06.00 AM - 07.00 AM
Start : 07.00 AM - 06.00 PM
 1 2 3 4 5 6 7 8 9 10 11 12

GENERAL NOTES:
TBD 3 487B-4875-40 204

P 1210 kPaG 1. WBS CODE "4875" IS PREFIXED FOR ALL INSTRUMENT

A 4875-ACB-SBFA0-0451-4" TAG NUMBERS UNLESS OTHERWISE SPECIFIED. A

3"x4" NOTE 4 EX. PI

0001 4875-PI-0001

3"x1-1/2"
PSV
TB
PG 48705 2. WBS CODE "4875" IS PREFIXED FOR ALL MANUAL
00102 VALVE TAG NUMBERS, UNLESS OTHERWISE SPECIFIED.
4875-ACB-SBFA0-0454-3"
EX.
V0001
3" TB
4875-V0001
1"
NOTE 1 N4
N6
TO 4875-FIL-0001 NOTES:
1" 2" 4875-ACB-SBFA0-0453-2" DRYING AIR
SPARE N7 N2 1. PART OF FILTER PACKAGE.
V0119
4875-PID-5008
4875-VEP-0001 2. DELETED.
B
M A1
24" 3. THIS MANUAL VALVE SHALL BE LOCATED
B

MH N5 NEAR THE TANK.

4875-ACB-SBFA0-0450-1" 1"
N1 4. 10 MM WEEP HOLE TO BE PROVIDED AT LOW POINT.
V0246 V0118
N3 5. THE SUMP PUMP TO BE STARTED FROM PCS ONLY
4875-CMP-0001 3/4" AND CAN BE STOPPED FROM PCS OR LOCAL.
4875-ACB-SBFA0-1316-3/4"
NOTE 8 6. DELETED.
V0121 7. DISCHARGE ELBOW WILL BE SUPPLIED BY PUMP
V0120 D VENDOR.
4875-ACB-SBFA0-0452-3/4" 8. REFER TO MS-DD-OT511-ELE-DWG-0003 FOR
L : OPEN H : CLOSE

DRT-48705
COMPRESSOR HARDWARE SIGNAL INTERFACE WITH
T PCS.
C C

HS

4875-GPG-C4FA0-0456-4"
0212
HOLDS:
TO GRAVEL
HV 1. DELETED.
FROM TREATED WATER DISTRIBUTION 0212 V2 2. DELETED.
V0122
TREATED WATER 4870-WTR-SAFH0-0883-2" LI
H LL : STOP
4870-PID-0051 0007
NOTE 3 FC
TO ATM
LIT LL : STOP
0007
24" RAD
IH 4" 4"
D 2" D
FF FF FF
N1 I-1 N2 L1
4"
N11 UY HS UY HS
1008A 1008A 1008B 1008B
FF
4875-WTR-SAFH0-0454-4"

FI
0018

A1 M A1 M FIT
0018
24" PG
MH M1 00008
E 3" TO 4875-FIL-0001 E
D 4875-WTR-SAFH0-0457-3" 300# 4875-WTR-SALH0-0458-2" CLOTH WASH
V0123 N10 N21 4875-PID-5008
2" FF FF V0124 3"x2" V0247 V0127
1" D
FE
TO SUMP 4875-TNK-0005 V0125 D D 0018
V0128
PSV V0126
48719

4875-PUM-0008
TO 4875-TNK-0003
EFFLUENT 4875-WES-F2FC0-0472-2"
4875-PID-5006
F F
H : START
V0130 L : STOP
UY
1019

1"
V0129
D HS
1019
PG ITEM NO. 4875-CMP-0001
00053
H
ITEM NO. 4875-PUM-0014 EFFLUENT SOFTENING FILTER ITEM NO. 4875-VEP-0001
SERVICE
V0336

LI
EFFLUENT SOFTENING FILTER DRYING AIR COMPRESSOR EFFLUENT SOFTENING FILTER
0114 SERVICE SERVICE

LIT
TYPE
BUILDING FLOOR SUMP PUMP
SUBMERSIBLE PUMP
TYPE
CAPACITY
COMPRESSOR
2.4 m3/min FAD TYPE
DRYING AIR RECEIVER
VESSEL
FOR CONSTRUCTION
G 0114 CAPACITY 10 m3/h x 10 mH MOTOR 15 kW CAPACITY 10 m3 G
RAD MOTOR 1.30 kW SIZE 1700 mmD x 4000mmH
ITEM NO. 4875-TNK-0005 TRIM-SBFA0
FF ITEM NO. 4875-SMP-0014 ITEM NO. 4875-PUM-0008
125# 3" EFFLUENT SOFTENING FILTER
SERVICE
NOTE 7 EFFLUENT SOFTENING FILTER CLOTH WASH WATER TANK EFFLUENT SOFTENING FILTER
4875-WES-SBFA0-1001-3" SERVICE SERVICE
M BUILDING FLOOR SUMP TYPE CONE ROOF TANK CLOTH WASH WATER PUMP
A1
TYPE SUMP NOMINAL: 15 m3 TYPE VERTICAL IN-LINE PUMP PROJECT
CAPACITY
NOTE 5
CAPACITY 2.1 m3 NET WORKING: 7.9 m3 CAPACITY 8.3 m3/h x 362 mH MS PROJECT
1700 mmH x 1500 mmW SIZE 2500 mmD x 3000 mmH SIZE 7.5 kW x 2
4875-PUM-0014 SIZE
4875-SMP-0014
x 2000 mmL TRIM-SAFH0 P&I DIAGRAM
EFFLUENT TREATMENT PLANT
3 M.Shimoyama H.Sembokuya M.Nagasaki Sep.4,2023 ISSUED FOR CONSTRUCTION
2 M.Shimoyama H.Sembokuya M.Nagasaki Jun.1,2023 ISSUED FOR CONSTRUCTION MS-DD-3000-PRO-PID-0111 EQUIPMENT BOX FORMAT M.Shimoyama H.Sembokuya M.Nagasaki Sep.4,2023 FINAL REMOVAL TREATMENT H

1 M.Shimoyama H.Sembokuya M.Nagasaki Nov.15,2022 ISSUED FOR CONSTRUCTION MS-DD-3000-PRO-PID-0101 EQUIPMENT SYMBOL EFFLUENT SOFTENING FILTRATION
0 M.Shimoyama H.Sembokuya M.Nagasaki Apr.6,2022 ISSUED FOR CONSTRUCTION MS-DD-3000-PRO-PID-0021/0022 INSTRUMENT DETAILS 1, 2
E1 M.Shimoyama M.Nagasaki M.Yoshida Sep.30,2021 ISSUED FOR OWNER APPROVAL MS-DD-3000-PRO-PID-0011~0014 INSTRUMENT SYMBOL 1, 2, 3, 4 ANX17 A1 NON FILTER AUXILIARIES
E M.Shimoyama M.Nagasaki M.Yoshida Mar.2,2021 ISSUED FOR OWNER APPROVAL MS-DD-3000-PRO-PID-0001/0002/0003 LINE SYMBOL 1, 2, 3
901478-CEW01-HP02-PFB06-00007 MS-DD-4875-PRO-PID-5007 3
1 2 3 4 5 8 9 10 11 12
 PLANT
TRUE NORTH
NORTH 0°

22.96118°

DOMINANT WIND
270° 90°
SECONDARY
WIND

180°