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J-1892 - Rev.00 - Berkheda M.i.p.2) 40 Kvar Apfc Panel, Qty-01no
J-1892 - Rev.00 - Berkheda M.i.p.2) 40 Kvar Apfc Panel, Qty-01no
HTS_FORM_085
A A
M/s. H.T. Switchgears -
Survey No. 77/5, Dangat Estate, NDA Road, At Post - Shivane,
Tal. Haveli, Dist. Pune - 411023. Maharashtra, India.
E-mail: technical@htswitchgears.com
Website:http://www.htswitchgears.com
Tel :020-2529 3812,13,14
B B
Number of pages 13
3 3 3 3
2A,GLASS FUSE
WITH FUSE TERMINAL
A/M -C1 -C2 -C3
SELECTOR APFC RELAY TIMER 25A, POWER 12A, POWER 12A, POWER
SWITCH CONTACTOR CONTACTOR CONTACTOR
AX/EQV. AX/EQV. AX/EQV.
TAPE INSULATED CT
RATIO: 80/1A
x1 x1 x1
3
F1-F3 -R Y B
2 1
-CAP1 -CAP2 -CAP3
2A,GLASS FUSE APP CAPACITOR BANK APP CAPACITOR BANK APP CAPACITOR BANK
WITH FUSE TERMINAL R-PHASE Y-PHASE B-PHASE (11.1KVARx1No) (5.5KVARx1No) (5.5KVARx1No)
Red Yellow Blue
D D
EARTH BUS
AL. 25X5MM
AL,20x10x01/PH
20x05x01/NE
INCOMING
E E
CABLE SIZE 1R X 3.5C X 25SQ MM. XLPE AL. CONDUCTOR AR. CABLE ---- ---- ----
3 3 3 3
x1 x1 x1 x1
D D
EARTH BUS
AL. 25X5MM
E E
A 1F1 2F1 A
R Y B STAGE-1 STAGE-2 STAGE-3 STAGE-4
B B
1125
1125
FRONT
1200
1200
MCCB 2F2
100A,TP+N 40 KVAR CAP. BANK
10 KVAR X 01 NOS
05 KVAR X 06 NOS
LOUVERS
C C
E-BUS E-BUS E
75
75
1200 600
FRONT VIEW SIDE VIEW
PANEL DIMENSIONS
1200(L) X 1200(H) X 600(D)MM
600
560
E 200 E
200 200
1200
FRONT
FOUNDATION
A A
-R
3
MCCB AMMETER
I> A I.L. R-PHASE -RED
-Y
3
I.L. Y-PHASE -YELLOW
B FUSE AMMMETR SELECTOR B
ASS SWITCH
-B
TIMER
-IL1
-IL3
D D
E E
INDICATION CKT. CONTROL CIRCUIT 10) ALL DOORS WILL BE EARTHED BY FLEXIBLE COPPER WIRE
1) 240V AC 2) 240V AC
SR. 11) C.T. / CABLE JUMPERS SHALL BE AS PER CT PRIMARY RATIO
(C) CIRCUIT BREAKER
NO. 12) CT SHALL BE AS PER SPECIFICATION.
1) MCCB TYPE INDOOR
C 13) PAINT SHADE : POWDER COATING, SIEMENS GREY (STRUCTURE) SHADE RAL 7032 C
2) BREAKING CAPACITY 25KA PAINTING THICKNESS : MINIMUM 40-80 MICRONS
3) SHORT TIME RATING 25KA FOR 1 SEC. 14) MATERIAL OF FABRICATION INTERNAL -CRCA
15) PANEL & DOORS ARE MADE UP OF CRCA SHEET METAL
4) RATED CURRENT 100A
BASIC STRUCTURE/LOAD BEARING MEMBER :- 2 mm.
16)
(D) MAIN & JUMPER BUSBAR 17) SIDE SHEET / SIDE COVER/ REAR COVER / FRONT DOOR /LT CHAMBER DOOR :- 1.6 mm.
18) GLAND PLATE UN-DRILLED:- 2 mm
1) MAIN BUSBAR SIZE -100A 20X10X01/PH, 20X05X01 FOR NEUTRAL
2) MATERIAL OF BUSBAR AL. 19) BASE FRAME 75 X 40 X 05 mm
D D
3) INSULATION OF BUSBAR PVC SLEEVE
20) GASKET - NEOPRENE RUBBER
4) BUS COLOR CODES R,Y,B COLOURED TAPING
21) POWER CABLE ENTRY : BOTTOM
(E) EARTH BUS
22) PANEL FABRICATION TOLERANCE: ±10%
1) EARTH BUS SIZE 25x5 MM.
23) PH to PH CLEARANCE IS 25 mm & PH TO E SHALL BE 20mm.
2) MATERIAL OF EARTH BUS AL.
24) VARIATION OF VOLTAGE: ±10% & VARIATION OF FREQUENCY: ±5%
25) EQUIPMENT POSITION/SIZE MAY BE CHANGE AT THE TIME OF MANUFACTURING.
E E
TO NEXT PAGE
2.2:F 2.2:F 2.2:F 2.2:F
R Y B N
A A
2A,GLASS FUSE
B WITH FUSE TERMINAL B
F1-F3 R-PHASE
R 2 1 E10 x1 x2
Y-PHASE
RED
Y 2 1 E30 x1 x2
B-PHASE
YELLOW
B 2 1 E50 x1 x2
1 BLUE
N E70
NL1
C C
E10
11 23
-Q01 -Q01
/2.2:C 14 12 /2.2:C 24
MCCB MCCB,
AUX. CONTACT TRIP SWITCH
L1 L2 L3
x1 x1 x1
-IL1 -IL2 -IL3
D MCCB ON MCCB OFF MCCB TRIP
D
x2 x2 x2
RED GREEN AMBER
E70
MCCB ON MCCB OFF MCCB TRIP
I.L. I.L. I.L
R
R-230VAC / 5.1:A
TO CONTROL
N CIRCUIT
N-230VAC / 5.1:E
E E
R Y B N
INCOMING SUPPLY
F =SLD, GA, LN/6 *Do not Modify Manually. 2 F
Start Date 03-08-2021 EQUIPMENT : 40KVAR APFC PANEL,QTY-01NO. M/s. H.T. Switchgears Dwg.No: HTS/J-1892/02/02/2022
= APFC PANEL
Drawn by SSS PROJECT : BERKHEDA MEDIUM IRRIGATION PROJECT +
CLIENT : GOVERNMENT OF MADHYA PRADESH WATER RESOURCE DEPARTMENT,MADHYA PRADESH,INDIA At Post - Shivane, Tal. Haveli,
00 FIRST SUBMISSION 01.03.2022 SNM Checked by SKJ CONSULTANT :M/s.MANOHAR CONSULTING ENGINEERS,PUNE Dist. Pune - 411023.Maharashtra, India Page Title: Page 1
Rev Change Date Name Approved by RBK CONTRACTOR :M/s.VINDHYA TELELINKKS LTD.,REWA(M.P) E-mail: technical@htswitchgears.com POWER CIRCUIT-METERING CIRCUIT Total Page 13
1 2 3 4 5 6 7 8
T:\EplanLT\Data\Projects\HTSLT
1 2 3 4 5 6 7 8
B BUS 1 B / 3.1:B
6A,GLASS FUSE
WITH BASE
F4
Y 1 2 E32
6A,GLASS FUSE
WITH BASE
F5
R 1 2 E12
B 13 33 B
1 2 1 2
-U
AM AM APFC RELAY L101 AUX. SUPPLY
14 34 A A / 5.4:A
AUTO MODE MANUAL MODE E33 240VAC
9
SELECTED SELECTED
L114
R1 R1 / 5.6:B
E13
10
1 3 5
12 14 23
L124
-Q01 R2 R2 / 5.7:B
MCCB CT INPUT FROM -XB 5 D110
I> I> I> 11 24 S1
RATING AS PER SLD MCC PANEL
/1.5:D
/1.6:D
2 4 6 D170 L134
INCOMER APFC CT. -XB 6
S2 R3 R3 / 5.8:B
C C
L144
R4 R4 / 6.3:B
E
L174
R7 R7 / 6.6:B
DETAILS AS PER SLD
D 1 D
-XB
D12
2 AMMETER
-ASS
-XB R A1
ANALOGE
x1
D32
Y A
P1 3
-XB x2
B A2
E D52 E
R Y B N
1.2:A 1.2:A 1.2:A 1.2:A
1 3 5 1 3 5 1 3 5 1 3 5
1 3 5 1 3 5 1 3 5 1 3 5
-C1 -C2 -C3 -C4
/5.5:E 2 4 6 /5.6:E 2 4 6 /5.7:E 2 4 6 /6.2:E 2 4 6
CONTACTOR CONTACTOR CONTACTOR CONTACTOR
C C
x1 x1 x1 x1
x1 x2 x3 x1 x2 x3 x1 x2 x3 x1 x2 x3
-CAP1 -CAP2 -CAP3 -CAP4
CAPACITOR BANK CAPACITOR BANK CAPACITOR BANK CAPACITOR BANK
3.8:B / BUS 1 Y Y
3.8:B / BUS 1 B B
1 3 5 1 3 5 1 3 5
1 3 5 1 3 5 1 3 5
-C5 -C6 -C7
/6.3:E 2 4 6 /6.4:E 2 4 6 /6.6:E 2 4 6
CONTACTOR CONTACTOR CONTACTOR
C C
x1 x1 x1
x1 x2 x3 x1 x2 x3 x1 x2 x3
-CAP5 -CAP6 -CAP7
CAPACITOR BANK CAPACITOR BANK CAPACITOR BANK
AM
6A,GLASS FUSE
WITH BASE 1
U1
F6 2
APFC RELAY
R 1 2 L1 14 13 L101 C
A 1.2:E / 2.7:C / C / 6.1:A A
R-230VAC AUTO MODE SELECTED
A
/2.5:B
/5.3:B
/2.5:B R1 R2 R3
AM
R1 R2 R3
1
2
2.7:C 2.7:C 2.7:C
34 33 L102
L102 / 6.1:B
MANUAL MODE SELECTED
13 /2.5:B
/5.3:A
-S1 /2.5:B 11 11 11
TOGGLE SWITCH 14
PB2-S1 PB2-S2 PB2-S3
/5.3:C 12 /5.3:C 12 /5.3:D 12
B STOP STOP STOP B
STAGE 1 STAGE 2 STAGE 3
U1
APFC RELAY
A 5.8:A / C A
R4 R5 R6 R7
R4 R5 R6 R7
2.7:D 2.7:D 2.7:D 2.7:D
5.8:B / L102
11 11 11 11
PB2-S4 PB2-S5 PB2-S6 PB2-S7
/5.3:D 12 /5.3:C 12 /5.3:C 12 /5.4:C 12
B STOP STOP STOP STOP B
STAGE 4 STAGE 5 STAGE 6 STAGE 7
43 23 33 13
MX MX1 MX1 MX1
/5.4:E 44 /5.5:E 24 /5.5:E 34 /5.5:E 14
13 13 13 13
C -PB1 13 -PB1 13 -PB1 13 -PB1 13 C
START START START START
14 C4 14 C5 14 C6 14 C7
STAGE 4 STAGE 5 STAGE 6 STAGE 7
/6.2:E 14 /6.3:E 14 /6.4:E 14 /6.6:E 14
5.8:E / L2
STAGE-4 STAGE-5 STAGE-6 STAGE-7
E E
1 2 /3.6:C 1 2 /4.3:C
3 4 /3.7:C 1 2 /4.2:C 3 4 /4.4:C 1 2 /4.5:C
5 6 /3.7:C 3 4 /4.2:C 5 6 /4.4:C 3 4 /4.5:C
13 14 /6.2:C 5 6 /4.2:C 13 14 /6.5:C 5 6 /4.5:C
13 14 /6.4:C 13 14 /6.6:C
A A
Strip
External targets
=APFC PANEL+-XB Internal targets
Target designation Wiring Jumper Function text Jumper Wiring Target designation Placement
-ASS-R D12
B 2 MFM METERING CT B
-ASS-Y D32
3 MFM METERING CT
-ASS-B D52
A2 4 D71 -E /2.3:D
-ASS-Y:x2
D D
E E
Page 1 of 2
SR.NO. DR. TAG DESCRIPTION QTY MAKE
NO. EACH
2 C1 25A POWER/CAP DUTY CONTACTOR-AC3/EQV. 01 L&T/ ABB/ SCHNEIDER
FOR 10 KVAR WITH 1NO AUX CONTACT MITSUBISHI
COIL VOLTAGE - 240VAC
Page 2 of 2
QUALITY ASSURANCE PLAN
EQUIPMENT :- 40KVAR APFC PANEL, QTY-01NO.
PROJECT :- BERKHEDA MEDIUM IRRIGATION PROJECT
CLIENT :- GOVERNMENT OF MADHYA PRADESH WATER RESOURCE DEPARTMENT,MADHYA PRADESH,INDIA
CONSULTANT :- M/s.MANOHAR CONSULTING ENGINEERS,PUNE LEGEND FOR INSPECTION AUTHORITY
CONTRACTOR :- M/s.VINDHYA TELELINKKS LTD.,REWA(M.P) P = PERFORM 1. SUB - VENDOR -
JOB NUMBER :- J-1892/2021-22. R = REVIEW 2. HTS -
PANEL SR. NO. :- HTS/J-1892/02/02/2022 W= WITNESS 3. CONTRACTOR-
MANUFACTURER :- M/s. H. T. SWITCHGEARS, PUNE - 411 023 4.CONSULTANT / TPI-
1 2 3 4 5 6 7 8
SR. COMPONENT CHARACTERISTIC QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION AUTHORITY
NO. CHECK OF CHECK DOCUMENTS NORMS RECORD
1 2 3 4
1. M.S.SHEET QUALITY ,PHYSICAL 100% AS PER BILL OF SUPPLIERS TEST ROUTINE TEST
PROPERTIES i.e MATERIAL & DRAWING REPORT CERTIFICATE OF --- P --- ---
THICKNESS SUPPLIER
2. BUSBAR AL. QUALITY ,PHYSICAL 100% AS PER BILL OF SUPPLIERS TEST ROUTINE TEST
PROPERTIES I.e MATERIAL & DRAWING REPORT CERTIFICATE OF --- P --- ---
SIZE & THICKNESS SUPPLIER
3 CURRENT DIMENSIONAL CHECK , 100% AS PER BILL OF SUPPLIERS TEST ROUTINE TEST
TRANSFORMER RATIO CHECK MATERIAL, SUPPLIERS REPORT CERTIFICATE OF P R --- ---
DRAWING 'SUPPLIER
4 METERS DIMENSIONAL CHECK , 100% AS PER BILL OF SUPPLIERS TEST ROUTINE TEST
OPERATION CHECK MATERIAL, SUPPLIERS REPORT CERTIFICATE OF P R --- ---
DRAWING SUPPLIER
5 PAINT SHADE THICKNESS 100% APPROVED APPROVED ROUTINE TEST
DRAWINGS DRAWINGS CERTIFICATE OF P R --- ---
SUPPLIER
6 COMPLETE ROUTINE TEST , 100% APPROVED APPROVED HTS ROUTINE
L.T. PANEL DIMENSIONAL CHECK DRAWINGS DRAWINGS TEST CERTIFICATE --- P W W
* FOLLOWING ROUTINE TESTS CARRIED OUT ON RANDOM SELECTION OF IDENTICAL PANEL ( 20% ) -
A]. Visual inspection, dimension check & bill of material as per approved drawing - W W
B]. Checking of C.T. Ratio by primary injection test & C.T. Polarity as per manufacturer marking – W W
C]. Checking of Mechanical Operation of MCCB W W
D]. Checking of complete panel by giving 415V supply - W W
E]. Checking of meters & relay W W
F]. H.V. Test 2.5 kV for 1 minute without capacitor W W
G]. Megger test before & after H.V. by 500V Megger - W W
Note : (1) No witness Test for Sr. No. 1,2,3,4,5 involved . &
(2) Only Routine Tests for L.T. Panel ( Sr.No.6)