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40296-Article Text-172956-1-10-20220428
40296-Article Text-172956-1-10-20220428
1, April 2022
Permalink/DOI: http://dx.doi.org/10.17358/brcs.3.1.44 EISSN: 2721-6926
Available online at http://journal.ipb.ac.id/index.php/brcs
Abstract: Mining in PT. Freeport Indonesia (PTFI) produces tailing and non-tailing
sediment waste. The purpose of the study is examining the financial feasibility analysis
of managing non-tailings sediment waste through the conversion program of non-tailings
sediment waste into concrete products and formulate the strategies of non-tailing sediment
conversion program. Quantitative and qualitative methods are combined in this study.
Capital budgeting method are used to examine financial feasibility analysis. IFAS, EFAS
matrix and SWOT analysis are used for strategies formulation. Results of capital budgeting
analysis have yielded a net present value (NPV) at a 9.4% discount rate of Rp12.1 billion for
the conversion program of non-tailing waste, Net B/C result is greater than 1, suggesting that
the project is viable from a financial standpoint. Sensitivity analysis has also demonstrated
that the parameters with more significant influence on project NPV are concrete price,
production cost, and sales volume. The non-tailings sediment conversion program is feasible
because it provides greater economic, social, and environmental benefits when compared
to non-tailings waste management using the landfilling method. The strategies that can
be implemented to run the sediment waste utilization program are Strength-Opportunities
strategies as follows: first is use a capital strong to access and apply the best technology,
secondly increase the use of ready mix concrete made from non-tailing sediment waste for
projects that require low Mpa concrete, the third, working with entities inside and outside
PTFI to open the market for non-tailing sedimentary waste concrete products, and fourth
utilizing good infrastructure and abundant sediment waste and fiber to diversify precast
concrete products.
Kata kunci: agregat, analisis kelayakan finansial, capital budgeting, limbah non-tailing,
strategi, SWOT
1
Corresponding author:
Email: srachman@fmi.com
44 Copyright © 2022
P-ISSN: 2407-5434 E-ISSN: 2407-7321 Business Review and Case Studies,
Vol. 3 No. 1, April 2022
Accredited by Ministry of RTHE Number 32a/E/KPT/2017
Figure 2. The amount of non-tailing sediment produced in deposition ponds in PTFI highland areas
Research on the utilization of waste as an aggregate tailing (fine aggregates) does not need to be imported
material in concrete mixtures has been widely done, from other places. Safe and environmentally friendly due
among others. Gou et al. (2019) Reviewing the potential to leachate concentration from tailing concrete is very low
utilization of tailings as a substitute for fine aggregates for as well as the rest of the stable low-level heavy metals in
the complement of cement materials in mortar or concrete tailing concrete (Fisonga et al. 2019). Financial benefits
and the production of cement clinkers, Ohemeng and in the terms of environmental sustainability is much
Ekolu (2020) Analyze the benefits and costs of natural higher for the tailing agregates in comparison to fines
aggregate production with recycled aggregates derived natural aggregates or sand (Mahmood and Elektorowicz,
from concrete waste, Ostrega et al. (2011) Reviewing 2016). More over the concrete product that derived from
sustainable development in mining and providing non-tailing sediment waste give the financial benefit
guidelines for mining companies to operate more because the concrete products are required in the mining
sustainably, Hahladakis et al. (2020) Formulate strategies development process and for municipal construction.
in the management and utilization of aggregates derived Underground mine need concrete for ground support
from construction waste. The study focused on analyzing activity, fix facilities construction, and road maintenance.
the financial feasibility of managing non-tailing sediment Timika is the closest city to the mine site which will
waste generated at highland by converting non-tailing develop into the provincial capital. The rapid development
sediment waste into concrete products and formulating in Timika has made the city a potential market for precast
strategies for implementing this waste conversion concrete products. From the purpose of research and
program. literature study, the hypothesis that can be built in this
study are, H0: The non-tailings sediment conversion
The general purpose of the study was to utilize non- program into concrete products is not viable to run and
tailing sediment waste and turn it into value-added H1: The non-tailings sediment conversion program into
products such as concrete. The specific purpose of this concrete products is viable to run.
research is; Analyze the financial viability of the non-
tailing sediment waste conversion program into precast The approach taken in solving the problem of potential
concrete products; Formulate strategies to realize a non- pollution caused by non-tailings sediment waste in
tailings sediment waste conversion program. this study is to prove that the non-tailings sediment
conversion program provides better economic, social, and
Tailing and non-tailing sediment waste have a same environmental benefits when compared to its management
physical and chemical properties. Some of advantages non-tailings sediment waste by landfilling, so that the
of concrete that had been made from tailing are: The non-tailings sediment waste conversion program is
quality of concrete reaches 50Mpa and is resistant to feasible to run. After the feasibility assessment is carried
the influence of fresh water, rain water, and even acid out, analysis of external and internal factors is carried out
water. The cost of concrete for roads is half of cost of to formulate the right strategy to implement non-tailings
conventional concrete and material such as gravel and sediment conversion program sustainably.
The expected result of this research is some is used because the SWOT method is valuable and
improvement of non-tailings sediment waste straightforward, especially for preliminary research and
management to prevent potential environmental the basis for applied and theoretical research. SWOT is
pollution and with the right strategy, the program for one of the most through evaluation methods and can
converting non-tailings sediment waste into concrete cover various aspects (Kreiner and Wall, 2007).
products can be run sustainably.
The hypothesis built on this study are H0: the conversion
program of non-tailing sediment waste into concrete
METHODS products is not viable and H1: the conversion program
of non-tailing sediment waste into concrete products
The research location is in the Common Infrastructure is viable. The basis of this hypothesis is research
Project (CIP) of PTFI MP72 and the DMLZ mine of from Lottermoser (2017), which explains that reusing
PTFI Mimika Regency. The location selection is based and recycling mining waste creates opportunities
on the consideration that CIP includes sedimentation to add financial assets, slow down natural resource
storage facilities in the highlands, aggregate plants, and consumption, reduce waste production, encourage
road facilities leading to the DMLZ underground mine. innovation, teach responsibility to the environment, and
The study was conducted from July - to December reduce exposure to contaminated materials to humans
2020. and ecology.
This study uses secondary data of company reports, Several previous studies on the utilization of waste
journal and primary data from interview and derived from tailings or construction waste as aggregate
questionnaire. The determination of respondents for substitute materials in concrete mixtures became one of
questionnaire is done by purposive sampling. Selected the foundations in establishing a research framework
respondents came from the operation, construction, for non-tailing waste utilization strategies. When
production, and development departments. The viewed from theoretical aspects, applying pollution
respondents’ determination is based on the consideration prevention science and technology can help the
that the respondent knows the operational process industry withstand the negative impact of industrial
thoroughly and plays a role in decision making. Prior waste on the environment (Rahmawati et al. 2017). The
compiling the questionnaire, in-depth interviews were presence of non-tailing sediment waste that can pollute
conducted to determine a list of external and internal the environment if not managed properly, landslide
factors. The respondent for in-depth interviews is potential in the landfill area, and the potential benefit of
department head who initiate the waste conversion non-tailing sediment waste, prompts PTFI to consider
program. the conversion program of non-tailing sediment waste
into concrete products as one of the alternatives to non-
The method used to analyze data is capital budgeting tailing waste management. Based on this can be built a
analysis with Net Present Value (NPV), Net Benefit research framework in Figure 3.
Cost Ratio (Net B/C), Internal Rate of Return (IRR),
Discounted Payback Period (DPP), and Sensitivity
analysis tools. Capital budgeting methods with RESULTS
NPV criteria are better to ensure profitability but not
liquidity, whereas DPP is superior because it can ensure Non-Tailing Sediment Waste Utilization Process
profitability and liquidity (Bhandari, 2009). The capital
budgeting method is the right analytical tool to assess Drilling, material transport, and blasting activities
the benefits and risks of a long-term program or project. produce non-tailing sediment waste in the form of sand
According to Rigopoulos (2014), capital budgeting are carried away by drainage flows in underground
is crucial to assess the company’s performance and mines and then deposited in temporary settling ponds
prospects. that have been built. Settlement ponds are cleaned
regularly, and sediment material resulting from the
Analyze tool for internal and external factor is IFAS and cleaning of settling ponds is stored temporarily until
EFAS matrix. The SWOT method is used to formulate water content decreases and is ready to be transported
a non-tailing waste utilization strategy. This method to the aggregate plant in the CIP area. The non-tailings
Non-tailing sediment
waste conversion
strategy
Managerial implication
Non-tailing sediment waste is a mining waste that can It is assumed that the market absorbs all concrete
be used for fine aggregate replacement materials or products. The age of the project used in this analysis is
sand in concrete mixtures. Producing 1 m3 of precast ten years, and the discount rate used is 9.4%. Cash flow
concrete takes 540 kg of fine aggregates derived from results from revenue (benefits), cost components, and
non-tailing sediments. To generate cash flow, all non- predetermined assumptions such as project magnitude,
tailings sediment or as much as 13723 tons/year is used product sales, and discount rates (Auguar et al. 2017).
to manufacture precast concrete and readymix concrete. The assumptions in this study are shown in Table 3.
Waste management programs by converting non- in line with the results of Abeye’s research (2019) that
tailing sediment waste do not consist cost of handling the IRR can be used as a company to take sustainability
sediment waste in landfills because all the resulting decisions on a project. If the IRR is higher than the
sediment waste is used as an aggregate material for interest rate, the project will experience profits.
concrete mixtures. Ohemeng and Ekolu ‘s research
(2020) results show that the cost of handling waste
Table 4. Operation cost on 2020th of non-tailing
in landfills will reduce if companies use aggregate sediment waste conversion
recycled products. The operational cost of non-tailing
Cost Amount (Rp)
sediment waste conversion is shown in Table 4.
Labour 1,404,000,000
Concrete material 35,750,522,520
Prior to the analysis of cash flow, the stages of the non-
Sediment preparation 2,024,065,823
tailings sediment management process are identified
Concrete production 2,345,000,000
and the components of management costs are listed and
Maintenance 4,911,651,271
quantified. From the results of the analysis obtained
Fuel 200,000,000
the cost of managing non-tailing sediment waste by
Electric 500,000,000
landfilling amounting to Rp764,235/ton while for
Depreciation 3,871,455,017
the cost of managing non-tailing sediment waste by
conversion was obtained Rp1,851,195/m3 or equivalent Amortization 2,000,000
to Rp3,428,138/ton of sediment waste. Although the Total 51,008,694,632
cost of waste conversion is bigger compared to the
method of landfilling, the processing of waste by means Table 5. Production capacity
of conversion produces concrete products that have
Concrete Products Amount unit Price (Rp)
added value when compared to landfilling methods. The
U Ditch 140x140 X120 2500 ea 3,850,000
value of concrete products from conversion program
Barrier 120 X80x100 4000 ea 1,300,000
are shown in Table 5.
Dollos 2500 ea 2,500,000
Concrete pavement 3000 ea 5,500,000
The income statement in the first year shows a profit.
Cover U ditch 2500 ea 1,000,000
If the calculation using the assumption in Table 6, cash
concrete wall 3000 ea 2,200,000
flow for the non-tailing waste conversion program gives
concrete ready mix 6172 m3 1,993,835
a positive NPV value of Rp12,092,993,616. The results
of NPV analysis for non-tailing waste conversion
programs show that the program is feasible; according Table 6. Income statement on 2020th of non-tailing
to Creemers (2018), the project is categorized as sediment waste conversion
feasible if the NPV result is positive and not feasible if Income
the NPV result is negative. Sales
Ready mix concrete 11,936,596,538
The results of the Net B/C analysis showed a value of
U Ditch 140x140 X120 9,625,000,000
greater than 1 and is an indication that this non-tailings
Barrier 120 X80x100 5,200,000,000
sediment waste conversion program is profitable and
Dollos 6,250,000,000
feasible to run these results in accordance with Yasri et
Concrete pavement 16,500,000,000
al. (2020) research that the net value of B / C > 1 in the
Cover U ditch 2,500,000,000
financial feasibility study of batching plant development
Concrete Wall 4,989,600,000
in North Sulawesi Province shows that the construction
Total Income 57,001,196,538
of the batching plant is feasible to run.
Expenses
Production 51,008,694,632
The IRR analysis of the non-tailing waste conversion
program is 14.87% and more significant than the Selling 1,400,000,000
discount rate used in this analysis which is 9.4%. General and administrative 3,000,000
Investment of non-tailing waste conversion program Total expenses 52,411,694,632
into precast concrete products is considered feasible to Profit 4,589,501,906
run based on IRR feasibility assessment criteria. This is
The results of the DPP analysis showed that the indicates that its NPV value is equal to zero, and the
return on investment of the non-tailings sediment maximum change value is still allowed so non-tailing
waste conversion program was 7.4, smaller than the sediment waste conversion program is still viable. The
investment life that has been set at ten years. Based maximum selling price decrease so that this business
on the DPP criteria, a non-tailing waste conversion is still worth running is 5.8%. A decrease in the selling
program is feasible to run; according to the results of price exceeding 5.8% will cause this business is no
Bhandari’s research (2009), the DPP value smaller than longer economical to run. If there is a decrease in the
the specified investment life indicates that the project number of sales above 6% then this sediment waste
has a high level of profitability and liquidity, so it is conversion program is no longer profitable. The increase
feasible. Net benefit cost ratio (Net B/C). in production costs includes variables that are very
sensitive to NPV changes. The maximum acceptable
In Figure 4 shows that the line for NPV caused by increase in production costs is 6.8%. Investment
changes in Price, Sales Volume and production costs variables and discount rate variables have less effect on
is steeper when compared to the NPV line due to NPV changes compare to selling prices, sales volume,
investment changes and discount rates. This indicates and production costs variable. If there is an increase in
that a small increase or decrease in selling prices, sales investment to the limit of 28.8% this waste conversion
volume, and production costs will lead to major changes program is still worth running. The discount rate
in NPV. While on the investment line and discount variable is a variable that has less effect on changes in
rate relatively more sloping so that small changes in NPV, this indicates that the NPV value in this analysis
discount rate and investment do not cause significant is not sensitive to discount rate changes. The maximum
changes in NPV. discount rate change that is still acceptable so that the
non-tailings sediment waste conversion business is
To determine the maximum change of a variable still feasible to run is 71.1% of the initial discount rate
and its effect on NPV, a calculation of the linear value of 9.4% or if the discount rate increases to more
equation obtained for each variable is performed. This than 18.34% then the NPV value will be negative and
calculation is done by finding intercept on the X axis the non-tailing sediment waste conversion business to
for each linear equation. This intercept on the X-axis precast concrete is not worth running.
In addition to providing economic benefits, non-tailing averaged and evaluated using IFAS and EFAS matrix
waste conversion programs provide other benefits in shows on Table 7. and Table 8. In the cartesian diagram
environmental and social benefits. The benefit to the (Figure 5), the value x is obtained from the total value
environment is a decreased risk of river pollution due of internal factors. In contrast, the value of y is obtained
to mining acid water and decreased burden of pollution from the difference in the total value of external factors
in solids entering the river stream. The total solids (Tangkas and Trihadiningrum, 2015).
collected in the deposition pool during 2020 is 13,729
tons. Suppose the EFAS and IFAS analysis results are
mapped into the position of organizational strength. In
Sediment waste management through landfilling have that case, the position is in quadrant I (S-O strategy),
enormous risks such as acid mine water pollution and which uses the power to get outside opportunities
landslide risk in landfill areas. The risk of landslides in (Rangkuti, 2014). S-O strategies that can be spelled out
the landfill area can potentially impact villages close from the results of external and internal factor analysis
to the river flow. If there is no sound mitigation for for this non-tailing sediment waste utilization program
handling this non-tailing waste, villages around this are: Use a capital strong to access and apply the best
river flow can be affected by floods and landslides. technology in the treatment of non-tailing sediment
waste into quality concrete products; secondly increase
High rainfall causes non-tailing waste deposits that the use of readymix concrete made from non-tailing
come from landfills and enter the river stream. The sediment waste for projects that require low Mpa
management of non-tailing sediment waste through concrete; Collaborate with entities outside and inside
landfilling is considered less than optimal because it PTFI to open the market for non-tailing sedimentary
raises the potential for declining environmental quality waste concrete products; Utilizing good infrastructure
such as river water and groundwater around river and abundant sediment waste and fiber to diversify
flows. Kusumastuti’s research (2005) explains that less precast concrete products.
than optimal waste handling shows a tendency towards
declining environmental quality and economic losses. In addition to the above strategies, preparing an
integrated conceptual framework involving related
Non-tailings sediment waste treatment programs and parties in the framework of product development
diversification of non-tailing sediment processing derived from waste is essential because developing
products provide new employment opportunities. This products derived from waste requires a significant
is an opportunity for the PTFI mining area residents, investment and needs a process of equalizing perception
especially local people, to get jobs. The results of among related parties (Rahmawati, 2018).
diversification of non-tailing waste products include
paving blocks used for road repairs in the city of Managerial Implication
Tembagapura and dolos, which are used to build
stability slope a long riverside. It will prevent erosion Based on the analysis results, the managerial implications
and landslides along the river that passes through that management can determine are first to develop a
Tembagapura district and surrounding villages. conceptual framework of a unified non-tailing sediment
waste utilization program starting from the collection,
Non-tailing sediment waste utilization strategy storage, processing, and generate clear technical
procedures in Standard Operating Procedure (SOP)
Internal and external factors are identified using in- of processing non-tailing sediment waste into precast
depth interview methods with expert. The expert is concrete products. The second managerial implication
department head who initiate a program to use non- is to diversify non-tailing sediment waste conversion
tailing sediment waste in the underground mining products such as bricks, paving blocks, dolos (precast
division. The results of the analysis of internal and concrete for erosion anchoring), barrier concrete, wall
external factors are further divided into four categories, concrete, and ditch concrete. The implementation is
namely strength, weakness, opportunity, and threat expected to reduce the amount of non-tailing sediment
(Abulebdah and Musharavati, 2016). The results of that must be managed in landfills to impact the company
weight assessment and internal and external factor and the environment positively.
rating obtained from the questionnaire are then
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