LOGIC WRITE UP FOR PROJECT : 232406

PLC IO List is as under :

MODULE CHANNEL NO TAG N O TAG DESCRI PTION

DI-0 ATFD -L LOCAL / REMOTE – ATFD

DI-1 ATFD -R RUN FEEDBACK – ATFD
DI-2 ATFD -T TRIP FEEDBACK – ATFD
DI-3 FP01 -L LOCAL / REMOTE – FEED PUMP 01
DI-4 FP01 -R RUN FEEDBACK – FEED PUMP 01
DI-5 FP01 -T TRIP FEEDBACK – FEED PUMP 01
DI-6 DI – SPARE 0 1 SPARE – DI 01
DI-7 DI – SPARE 0 2 SPARE – DI 02
DI-8 BL01 -L LOCAL / REMOTE – BLOWER 01
CAT # 6ES72141AG400XB0

DI-9 BL01 -R RUN FEEDBACK – BLOWER 01

MAIN CPU ( 1214C )

DI-10 BL01 -T TRIP FEEDBACK – BLOWER 01

DI-11 CP01 -L LOCAL / REMOTE – COND P UMP 01
DI-12 CP01 -R RUN CONDBACK – COND P UMP 01
DI-13 CP01 -T TRIP CONDBACK – COND P UMP 01
DO-0 ATFD-START START / STOP CMD – ATFD
DO-1 FP01-START START / STOP CMD - FEED PUMP 01
DO-2 BL01-START START / STOP CMD – BLOWER 01
DO-3 CP01-START START / STOP CMD - COND P UMP 01
DO-4 AGT-START START / STOP CMD – AGITATOR
DO-5 DO-SPARE 0 1 SPARE – DO 01
DO-6 DO-SPARE 0 2 SPARE – DO 02
DO-7 DO-SPARE 0 3 SPARE – DO 03
DO-8 DO-SPARE 0 4 SPARE – DO 04
DO-9 HOOTER HOOTER – ON / OFF

75, Fortune North Industrial Park, B/H GEB Sub Station, Beside Gamathi Hotel, Near Nana Chiloda Circle, Naroda, Ahmedabad
– 382330 Contact : +91 88660 00275 / E-mail : pacesol.ahd@gmail.com
 DI-0 AGT -L LOCAL / REMOTE – AGITATOR
DI-1 AGT -R RUN FEEDBACK – AGITATOR
DI-2 AGT -T TRIP FEEDBACK – AGITATOR
DI-3 LSL – FT01 LEVEL SWITCH LOW – FEED TANK
DI-4 LSH – FT01 LEVEL SWITCH HIGH – FEED TANK
CAT # 6ES72211BH320XB0

DI-5 LSL – CT01 LEVEL SWITCH LOW – COND TANK

16 CH DI MODULE

DI-6 LSH – CT01 LEVEL SWITCH HIGH – COND TANK

DI-7 DI – SPARE 0 3 SPARE – DI 03
DI-8 DI – SPARE 0 4 SPARE – DI 04
DI-9 DI – SPARE 0 5 SPARE – DI 05
DI-10 SPARE SPARE
DI-11 SPARE SPARE
DI-12 SPARE SPARE
DI-13 SPARE SPARE
DI-14 SPARE SPARE
DI-15 ACK PB HOOTER ACK P USH BU TTON
AI-0 D01-FT01 FLOW METER : ATFD – 01
4 CH AI / 2 CH AO

6ES72211BH320X

AI-1 D01-TT01 TEMP : FEED TANK - 01

MODULE

AI-2 D01-TT02 VAPOUR TEMP : ATFD - 01

CAT #

B0

AI-3 SC01-TT01 CW RETURN TEMP : SC - 01

AO-0 D01- FCV 01 ATFD – 01 FEED FLOW CONTROL VALVE
AO-1 AO-SPARE 0 1 SPARE – AO 01

One Additional Module of 4 CH AI / 2 CH AO.

All the Channels are Spare in this Module

 HMI WOULD BE OF SCHNEIDER MAKE.

75, Fortune North Industrial Park, B/H GEB Sub Station, Beside Gamathi Hotel, Near Nana Chiloda Circle, Naroda, Ahmedabad
– 382330 Contact : +91 88660 00275 / E-mail : pacesol.ahd@gmail.com
CONTROL SYSTEM AND HMI REQUIREMENTS

Pump Function / Operation

 Each Pump will have Auto / Manul Mode as usual.

 In Auto Mode the Pump will be Operated through Auto Sequence if Any. For this to Happen Local
/ Remote Selection Switch Input has to be ON.

 In Auto Mode there might be Interlock Bit for Each Pump. Once the Interlock is OK then and then
Only the Pump must Run.

 In Manual Mode, the Pump will be Operated Manual by Pressing the Start / Stop Push Button
Provided on the Panel. For this Action the Local / Remote Selection Switch Input has to be OFF.

Analog Scaling

 Each Analog Input Shall be Configured as per our Regular Standard / Functions Like Engineering
Set Values (Upper and Lower) + Alarm Setting. This is Applicable for all the 4 Analog Input
channels.

PID Loop

 Flow PID Loop is there in the System. ( AI – 0 & AO – 0 ).

 This Loop Should Activate Only when the Feed Pump is Running. When the Pump is Off, the Loop
Must not execute.
 Flow Rate Indication and Flow Totalizer is to be Configured with TOTALIZER RESET Password
Protected.
 AO – 1 is Not Spare. It is for VFD Speed Control Function. Speed would be Adjusted from the HMI
Screen. When the Local / Remote Selection Switch Input of ATFD in ON, the VFD will take the
Reference Signal from Speed Set from the HMI. Else it will Take the Speed Ref from
Potentiometer.

Hooter

 Hooter When Any Pumps Gets Tripped / Alarm Condition Occurs for Analog Value / 4 No of
Level Switch Conditions.
 Ack Pust Button for Hooter Silence.

75, Fortune North Industrial Park, B/H GEB Sub Station, Beside Gamathi Hotel, Near Nana Chiloda Circle, Naroda, Ahmedabad
– 382330 Contact : +91 88660 00275 / E-mail : pacesol.ahd@gmail.com
Auto - Interlocks

 Flow PID Loop Should ONLY be Executed Only when the Feed Pump is Running.
 Feed Pump Should STOP when the Level Inside the Feed Tank Drops Below Low Level Switch.
 Feed Pump : AUTO Operation Should be Controlled Based on HIGH Level Switch and LOW Level
Switch. On HIGH, Pump Should Start Automatically. On LOW, Pump Should Stopped
Automatically. However if the Level is Between HIGH and LOW Level then Operator can START
the Pump from the HMI by Giving the START Command.
 Same Auto START / STOP Logic is Applicable for Condensate Pump.
 ATFD Motor Should Start Only when the Feed Pump is Running.
 Blower Motor Should Start Only when the ATFD is Running.

75, Fortune North Industrial Park, B/H GEB Sub Station, Beside Gamathi Hotel, Near Nana Chiloda Circle, Naroda, Ahmedabad
– 382330 Contact : +91 88660 00275 / E-mail : pacesol.ahd@gmail.com