Professional Documents
Culture Documents
2406C Engine
2406C Engine
2
ENGINE AND MISCELLANEOUS PARTS (2808C)
20 25
21 24
26 23
1
2
22
19
17
4
16
18 5
19
6
7
14 11
15 15
8
12
10
13
P006858
2808C HAULER 3
ENGINE AND MISCELLANEOUS PARTS (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 251003 1 ENGINE
2 100197 12 SCREW, Cap, Soc. Head
3 255037 1 COUPLING, Kuzel
4 100722 4 BOLT, Hex. Head
5 DC100184 4 SCREW, Cap, Soc. Head
6 DC220878 2 MOUNTING, Engine, Rear
7 100728 4 BOLT, Hex. Head
8 160445 12 SPACER, Washer
9 DC220530 16 MOUNTING RUBBER, Engine
10 100394 8 NUT, Nyloc
11 182185 2 MOUNTING, Engine, Front
12 DC140075 1 WASHER, Sealing
13 DC120029 1 PLUG
14 100478 4 SCREW, Hex. Head
15 203885 4 SPACER, Tube, Engine Mounting
16 171721 1 MOUNTING, Hand Pump
17 100198 2 SCREW, Hex. Head
18 100062 2 WASHER, Flat
19 100966 4 NUT, Cleveloc
20 171722 1 MOUNTING, Fuel Filter
21 100144 2 SCREW, Hex. Head
22 100059 1 WASHER, Flat, Hardened
23 181416 1 STEP, Engine
24 NSI 1 SCREW
25 NSI 1 SCREW
26 100552 2 SCREW, Cap, Soc. Head
2808C HAULER 4
ENGINE AND MISCELLANEOUS PARTS (2406C / 2406CR / 1766C)
39
37 34
38 5 1
31 32
32 30
10
11 35
12
3
18
4
36
6
19
2
29
15
1
20
9
3
24 13
22 33 8
17 4
23 21 7
2
14
25, 26, 27, 28 16
P007456
39
37 34
38 5 1
31 32
32 30
10
11 35
12
3
18
4
36
6
19
2
29
15
1
20
9
3
24 13
22 33 8
17 4
23 21 7
2
14
25, 26, 27, 28 16
P007456
1 11
13
10
12
11 9
5
14 8
7
4
6
3
P006419
8
6
P004285
2808C HAULER 11
ENGINE COUPLING(2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 255037 1 ENGINE COUPLING Includes Items 2 - 8
2 100089 12 SCREW, Hex. Head
3 180693 1 ELEMENT, Rubber, Elastomeric
4 202207 1 SLEEVE
5 202121 1 DISC, Friction
6 162551 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output
2808C HAULER 12
ENGINE CONNECTION KIT (2406C / 2406CR / 1766C)
8
4
3
P006521
1
2
10
13 3
11
16
14 15
12
13
6
5
4
9
P004185
2808C HAULER 15
AIR CLEANER SYSTEM (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 1 PRE CLEANER For Detail Refer to Fig. “Pre Cleaner”
2 290055 1 AIR CLEANER For Detail Refer to Fig. “Air Cleaner”
3 200466 1 INFORMER
4 200464 1 VALVE, Vacuator
5 203536 2 CLAMP, T Bolt 158 - 166mm
6 203214 1 PIPE, Pre Cleaner
7 203534 1 CLAMP, T Bolt 130 - 140mm
8 203554 1 ELBOW, Rubber
9 203591 1 CLAMP, T Bolt 140 - 150mm
10 200633 2 BAND, Mounting
11 100082 2 SCREW, Hex. Head
12 100312 2 NUT, Nyloc
13 100314 4 NUT, Nyloc
14 100089 4 SCREW, Hex. Head
15 100147 4 WASHER, Flat
16 200641 1 ELBOW, Rubber
2808C HAULER 16
AIR CLEANER SYSTEM (2406C / 2406CR)
1
2
15 12 11 10 17
14 8 9
7
13 4
11 6
3
10
11
16 P007533
2
15 12 11 10 17
14 8 9
9
13 7
3 6
16 11 10
P007780
1766C HAULER 19
AIR CLEANER SYSTEM (1766C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 1 PRE CLEANER
2 290055 1 AIR CLEANER
3 200464 1 VALVE, Vacuator
4 203539 2 CLAMP, T Bolt
5 200642 1 ELBOW, Rubber
6 182154 1 DUCT, Air
7 203534 1 CLAMP, Bolt
8 200762 1 REDUCER, Rubber Hump
9 203532 1 CLAMP, T Bolt
10 100314 8 NUT, Nyloc
11 100064 6 WASHER, Flat
12 100753 4 SCREW, Hex Head
13 100285 2 NUT, Cleveloc
14 100082 2 SCREW, Hex Head
15 200633 2 BAND , Mounting
16 100089 2 SCREW, Hex Head
17 200466 1 INFORMER
1766C HAULER 20
AIR CLEANER (2808C / 2406C / 2406CR / 1766C)
1
8
6
7
2
9
10
P001994
1 5
P001995
19 18
27
1
26
13 6
28
25 26
11
4 22 23
15
11
25 24
30
9
5
9 16
10
29 10 13 28
2
2
8
6 17
25
28
14 6
26
13
13
7
21 12
20
P007673
2808C HAULER 25
EXHAUST SYSTEM (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DC220748 BRAKE, Exhaust, LHS
1 DC220864 BRAKE, Exhaust, RHS
2 201405 4 WASHER, Flat
3 204189 1 EXHAUST, Stack
4 206098 1 HEAT SHIELD, Exhaust, Silencer
5 204191 1 SILENCER, Exhaust
6 204035 3 CLAMP, Seal, Exhaust
7 204192 1 PIPE, Intermediate, Exhaust
8 201945 1 PIPE, Front, Exhaust
9 204194 2 FLEX PIPE, Manifold, Exhaust
10 204195 2 GASKET, Exhaust
11 204199 2 GASKET, Exhaust
12 206099 1 HEAT SHIELD, Exhaust
13 201212 4 CLAMP, Exhaust
14 174078 1 BRACKET, Pipe, Exhaust
15 171612 1 STACK, Exhaust
16 100482 4 BOLT, Hex Head
17 100394 4 NUT, Nyloc
18 171522 1 CLAMP, Stack
19 100119 4 BOLT, Hex Head
20 101309 3 WASHER, Flat
21 100494 3 SCREW, Hex Head
22 180664 2 MOUNTING, Silencer, Heat shield
23 100314 2 NUT, Nyloc
24 100092 2 BOLT, Hex Head
25 100271 18 NUT, Cleveloc
26 100210 12 SCREW, Hex Head
27 100312 4 NUT, Nyloc
28 100285 4 NUT, Cleveloc
29 200590 1 CLAMP, Exhaust
30 100082 2 SCREW, Hex Head
2808C HAULER 26
EXHAUST SYSTEM (2406C / 2406CR / 1766C)
22 29
1
33
30
39
17 38
7
6
33
28 30
35 39
31 38
34 36 40
23
15 25
37 2
12
35
31
34 36 40 4
32
17 37
5
3 42 7
32
6
8
18
26
25 11 2 41
15
17 27
19 10
10
16
21
15 25
13
20
2
24
9
14 P007781
33
30
39
17 38
7
6
33
28 30
35 39
31 38
34 36 40
23
15 25
37 2
12
35
31
34 36 40 4
32
17 37
5
3 42 7
32
6
8
18
26
25 11 2 41
15
17 27
19 10
10
16
21
15 25
13
20
2
24
9
14 P007781
10 12 14
6 8 13
7 12
14
9
17
16
3
15 19
1
2
20 18
Remove existing
Merc Part 12
12 13 12 14
14 12 13 12 12
14
2 11
P006859
2808C HAULER 31
FUEL SYSTEM (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183298 1 TANK, Fuel
2 120482 2 CONNECTOR
3 241840 1 HOSE ASSEMBLY
4 120217 2 CONNECTOR
5 100085 3 SCREW, Hex. Head
6 100064 3 WASHER, Flat
7 100314 3 NUT, Nyloc
8 290063 1 WATER SEPARATOR ASSEMBLY Includes Item 9
9 220090 1 FILTER, Fuel
10 241839 1 HOSE ASSEMBLY
11 241003 1 HOSE ASSEMBLY
12 100530 14 WASHER, Flat
13 120595 7 CONNECTOR
14 120765 7 BOLT, Banjo
15 241045 1 HOSE ASSEMBLY
16 241002 1 HOSE ASSEMBLY
17 241004 1 HOSE ASSEMBLY
18 122009 1 CONNECTOR
19 251003 1 ENGINE
20 Reference only 1 CONNECTOR
2808C HAULER 32
FUEL SYSTEM (2406C / 2406CR / 1766C)
7
11
12
10
13 3
15
5 14
4
16
17
10
18
1
2 6
9
P006519
4
13
5 8
10
8
15
7 13
16 3
12
11 14
8
6 5
4
1
P004849
2808C HAULER 35
THROTTLE ASSEMBLY (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172135 1 BRACKET, Air Actuator
2 Reference only 1 SCREW, Hex. Head
3 210518 1 AIR THROTTLE CONTROL
4 100080 6 SCREW, Hex. Head
5 100061 6 WASHER, Flat
6 100310 2 NUT, Nyloc
7 100081 2 SCREW, Hex. Head
8 100310 4 NUT, Nyloc
9 ZF200004 1 THROTTLE POSITION SENSOR
10 160883 1 ROD, Accelerator Linkage
11 100308 1 STUD, Linkage
12 202108 2 ROD END
13 200779 2 TIE ROD END
14 171578 1 PLATE, Mounting, Hook
15 204685 1 SPRING
16 174056 1 PLATE, Mounting, Spring
2808C HAULER 36
THROTTLE TO ENGINE LINKAGE (2406C / 2406CR / 1766C)
5
3
2
13
1
13
4
3
2
9
10
7
11 8
6 4
12
2
2
3
7
2
3
2
3
P007460
1
4
5
10 3
3 8
2
7
6
12
12
11 P007529
1
9
10
11
2
12
P 004843
2808C HAULER 41
ENGINE SHUTDOWN SOLENOID (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204485 1 ENGINE KILL SOLENOID Includes Items 2 to 4
2 NSI 1 SPRING CLIP
3 NSI 2 BOLT, Hex. Head
4 NSI 1 WASHER, Flat
5 174138 1 BRACKET, Mounting Solenoid
6 100061 1 WASHER, Flat
7 100310 2 NUT, Nyloc
8 204685 1 SPRING, Solenoid
9 174611 1 BRACKET, Spring Support
10 174599 1 PLATE, Engine Kill
11 Reference only 1 UPPER LEVER Part Of Engine 250387
12 100077 1 SCREW, Hex. Head
2808C HAULER 42
ENGINE SHUTDOWN SOLENOID (2406C / 2406CR / 1766C)
1 8
6
4
9 9
6
2
10
6
5
7
6
5
3
P003907
8
6
10
13 9
1
11
10
6
14
12
3
5
P007679
2808C HAULER 45
ENGINE COOLING (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204207 1 RADIATOR
2 100086 8 SCREW, Hex. Head
3 100064 10 WASHER, Flat
4 204541 8 MOUNTING, Rubber
5 170741 A/R SHIM
6 203538 3 CLAMP, T Bolt
7 201646 A/R HOSE, Radiator
8 121451 1 ADAPTOR
9 241842 1 HOSE
10 200089 2 CLAMP, Hose
11 130051 A/R HOSE, Radiator
12 201675 A/R HOSE, Radiator
13 125008 1 CONNECTOR
14 203540 1 CLAMP, T Bolt
2808C HAULER 46
RADIATOR (2808C)
11
3
13
12
6
8
9
10
12
10
7
8
9
P007907
2808C HAULER 47
RADIATOR (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204207 1 RADIATOR
2 206584 2 GUARD, Fan Part of Kit 261845
3 261847 1 KIT, Water Level Sensor
4 206521 1 MODULE, Electronic Cooling
5 206522 1 PROBE, Cooling Water Level Not Illustrated
6 172688 1 BRACKET, Water Level Sensor
7 100274 1 SCREW, Hex Head
8 NSI 8 WASHER, Flat
9 NSI 8 WASHER, Lock
10 100083 8 SCREW, Hex Head
11 206583 1 COWLING, Split Part of Kit 261845
12 100063 1 WASHER, Flat
13 100309 1 NUT, Nyloc
2808C HAULER 48
ENGINE HEATER CIRCUIT (2808C)
5
4
6 5
6
5
8
3
P007674
2808C HAULER 49
ENGINE HEATER CIRCUIT (2808C)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 241843 1 HOSE ASSEMBLY
2 241844 1 HOSE ASSEMBLY
3 206356 1 HOSE, Elbow, Heater
4 120964 1 CONNECTOR
5 120804 3 ELBOW
6 120312 2 BULKHEAD CONNECTOR
7 160830 1 ADAPTOR
8 200089 2 CLAMP, Hose
2808C HAULER 50
ENGINE COOLING SYSTEM (2406C / 2406CR / 1766C)
7
13 7
10
6 13
7
7 9
12
11
13
14
7
1
5
P007543
22
11
12
13
25
20 26
24
23
11
7 12
13
11
12
13 P007909
6 5 6
1 6 8 6
6 5 6
4
6 5 6
9
7
P006525