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FRACT-200 PLANT

VIBRATION MEASUREMENT LOCATION BEARING TEMPERA


DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR
EQUIPMENT' RUNNING/ POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°)
NO EQUIPMENT'S NAME
S NUMBER STOP
Front Rear Front Rear Front Rear

KW N AB N AB N AB N AB °C °C

1 P202 Feed Oil Pump Stearin S 30


2 P306 Cooling Water Circulation Pump Stop 15
3 P307 Cooling Water Circulation Pump R 15
4 P308 Cooling Water Circulation Pump R 15
5 P420 Slurry Circulation Pump S 22
6 P520 Filtration Feed Pump S 22
7 AG406 Crystallizer Agitator Motor R 7.5
8 AG407 Crystallizer Agitator Motor S 7.5
9 AG408 Crystallizer Agitator Motor R 7.5
10 P522 Olein Discharge Pump S 3
11 P521 Core Blow Pump S 7.5
12 P523 Stearin Discharge Pump R 7.5
13 P524 Olein Washing Pump S 11
14 P321A Hot Water Pump S 11
15 P331A Cooling Water Tower Feed Pump R 15
16 P120A Cooling Water Recirculation Pump R 30 1.1 5.7 5.1 9 50.2 37.6
17 P321A Hot Water Pump S 11
18 P120B Chilled Water Recirculation Pump S 37 5.9 5.4 2.5 10.6 45.6 35.9
19 AG301A Cooling Tower Fan R 18.5
20 P332A Chilled Water Feed Pump R 15
BEARING TEMPERATURE
MEACH
PUMP GASKET OIL LUBRICATION
SEAL
DRIVEN(60°) REMARKS
Front Rear N B
N B N B
°C °C <Oil<50% Oil<50%

√ √ √

√ √ √
√ √ √
√ √ √

√ √
√ √

√ √ √

47.1 46.5 √ √ √

46.9 46.5 √ √ √ bearing belakang pompa getar


WEEK 4. JANUARI 2021

PDM MAINTENANCE REPORT

SHORTENING PLANT-1
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
1 PFT1 Feeed Pump Tank 1 STOP 7.5 √ √ √
2 PFT3 Feeed Pump Tank 3 R 7.5 8.3 6.1 1.6 4 40 32.4 40.3 36.1
3 PCT 1 Cooling Tower Pump 1 RUN 11 4 3.6 3.5 8.2 45 32.8 36.2 40 √ √ √
4 AG 01 Fan Cooling Tower 1 STOP 5.5
5 A1 Motor Combinator A1 RUNNING 15 1.5 2.3 1.9 1.3 38.5 35.9 43.6 43.1 √ √ √
5 A2 Motor Combinator A2 RUNNING 15 1.4 3 1.1 0.9 39.8 36.6 42.7 42.4 √ √ √
6 A3 Motor Combinator A3 RUNNING 22 0.9 1.5 1.5 1 40.5 35.5 44 44.4 √ √ √
7 A4 Motor Combinator A4 RUNNING 22 0.8 1.1 0.8 2 40.8 35.7 42.5 43.6 √ √ √
5 C1 Motor Combinator C1 RUNNING 15 4.4 2.7 2.9 3 41.1 38.3 45.9 45.4 √ √ √
6 C2 Motor Combinator C2 RUNNING 22 0 1.2 1.1 0 41.2 37.2 41 41.8 √ √ √
7 C3 Motor Combinator C3 RUNNING 22 0.9 0.8 0 0 42 38.2 41.9 42.3 √ √ √
8 HPP 1 High Pressure Pump 1 RUNNING 37
6 P SO1 Sirkulasi Oil Pump 1 STOP 2.2
8 PO 1 Oil Pump 1 RUNNING 2.2 0.9 1 48.6 40.6
9 PHW1 Pump Hot Water 1 RUNNING 2.2 5.8 6.2 47.6 36.1
10 AGM1 Agitator Mixing Tank1 RUNNING 5.5
9 AGM2 Agitator Mixing Tank2 RUNNING 5.5
10 AG ST1 Agitator Sirkulasi Tank1 RUNNING 2.2 0 1.2 0 0 46.7 41.2 44.4 47.1 √
11 CSC1 Chiller Screw Compressor1 RUNNING 68 1.1 1.3 39.9 14.8
12 FL2 Filling Line 2 RUNNING

SHORTENING PLANT-2
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
1 PFT2 Feeed Pump Tank 2 STOP 7.5 √ √ √
2 PFT4 Feeed Pump Tank 4 STOP 7.5
3 PCT 2 Cooling Tower Pump 2 R 11 5.4 3.8 2.3 4.3 45.9 36.9 39.4 40.7
4 AG 02 Fan Cooling Tower 2 RUNNING 5.5 3.5 3.1 38.1 45.9
5 A1 Motor Combinator A1 RUNNING 15 3 6.2 2.4 2.9 46.5 39 47.5 47.8 √ √ √
5 A2 Motor Combinator A2 RUNNING 15 2.5 4.5 3.1 2.7 43.3 39 44.1 44.9 √ √ √
6 A3 Motor Combinator A3 RUNNING 22 2 4.1 1.4 1.1 42.5 39.1 46.4 47.6 √ √ √
7 A4 Motor Combinator A4 RUNNING 22 1.2 3.1 1.3 1 42.9 38.6 47.5 47.4 √ √ √
5 C1 Motor Combinator C1 RUNNING 15 4.2 6.6 2.4 3 43.1 40.8 46.4 46.6 √ √ √
6 C2 Motor Combinator C2 RUNNING 22 1.9 3.3 1.6 0.9 43.6 39.1 45 45.8 √ √ √
7 C3 Motor Combinator C3 RUNNING 22 1.6 2.5 2.3 1 43.9 38.2 45.5 45.7 √ √ √
8 HPP 2 High Pressure Pump 2 RUNNING 37 √ √ √
6 P SO2 Sirkulasi Oil Pump 2 STOP 2.2
8 PO 2 Oil Pump 2 RUNNING 2.2 3.7 2.8 53.5 41.1
9 PHW2 Pump Hot Water 2 RUNNING 2.2 4.2 7.6 43.2 38.7
10 AGM1 Agitator Mixing Tank1 RUNNING 5.5
9 AGM2 Agitator Mixing Tank2 RUNNING 5.5
10 AG ST1 Agitator Sirkulasi Tank1 RUNNING 2.2 0 0.8 0 0 45.7 42.2 43.9 45.2
11 CSC2 Chiller Screw Compressor2 RUNNING 68 0.8 2.2 48 20.4
12 FL2 Filling Line 2 RUNNING

CHONCE MIXER PLANT


VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
1 PFT5 Oil Feed PumpTank5 STOP 18.5
2 PFT6 Oil Feed PumpTank6 STOP 18.5
3 PCT3 Pump Cooling Tower3 RUNNING 18.5 √ √ √
4 AG3 Fan Cooling Tower 3 STOP 5
5 PM1 Pump Mixer 1 STOP 5.5
6 PM2 Pump Mixer 2 STOP 5.5
7 PM3 Pump Mixer 3 STOP 5.5
8 MX1 Mixer 1 STOP 45
9 MX2 Mixer 2 STOP 45
10 MX3 Mixer 3 STOP 45
11 AM1 Adjuster Mixer1 STOP 3
12 AM1 Adjuster Mixer2 STOP 3
13 AM1 Adjuster M1xer3 STOP 3
14 VHP Vibrating Hopper STOP 0.18

PREMIXER PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
1 VHP1 Vibrating Hopper 1 STOP 0.18
2 VHP2 Vibrating Hopper 2 STOP 0.18
3 SCV1 Screw Conveyor 1 STOP 11
4 SCV2 Screw Conveyor 2 STOP 11
5 M1 Mixer 1 STOP 7.5
6 M2 Mixer 2 STOP 7.5
7 M3 Mixer 3 STOP 7.5
8 M4 Mixer 4 STOP 7.5
9 FL 1 Filling Line 1 STOP 3
10 FL 2 Filling Line 2 STOP 1,5

UTILITY SYSTEM
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
1 ADC1 Air Compressor 1 RUNNING 11
2 ADC2 Air Compressor 2 RUNNING 11
3 DRY1 Air Driyer 1 RUNNING 2,2
4 HC 2 T Hoist Crane 2T Lt3 STOP 2
5 HC 1 T Hoist Crane 1T Lt Premixer STOP 1
6 HC 3T Hoist Crane 3T Cargo Lift RUNNING 3
7 PST Pump Circulation Tank STOP 15
8 PLT Pump Unloading Truck RUNNING 15 √ √ √
BEARING WEAR
MONITOR (Teikoku
Pump)
REMARKS

Green Yellow Red

BREAK DOWN/PROSES PR

TERCOVER
TERCOVER

TIDAK ADA AKSES


TIDAK ADA AKSES

BEARING WEAR
MONITOR (Teikoku
Pump)
REMARKS

Green Yellow Red

TERCOVER
TERCOVER

TIDAK AADA AKSES


TIDAK ADA AKSES

BEARING WEAR
MONITOR (Teikoku
Pump)
REMARKS

Green Yellow Red

Dipakai sementara u/Pump CT01

BEARING WEAR
MONITOR (Teikoku
Pump)
REMARKS

Green Yellow Red

BEARING WEAR
MONITOR (Teikoku
Pump)
REMARKS

Green Yellow Red


Di Pakai sementara u/Pump CT 02
WEEK 4. JANUARI 2021

PDM MAINTENANCE REPORT

SPRAYBED COOLING TOWER PLANT


VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C °C °C
1 UTP Unloading Truck Pump STOP 30
2 FOP Feed Oil Pump R 5 0.7 0 1.2 2.5 35 34 36.6 37.5
3 CTP-1 Cooling Tower Pump-1 STOP 18.5
4 CTP-2 Cooling Tower Pump-2 R 18.5 1.4 2.2 1.8 3.7 41.8 35.6 43.2 41.5
5 AFCT Agitator Fan Cooling Tower RUN 5 3.5 6.3 39.8 40.1
6 CWP-1 Cold Well Pump-1 RUN 18.5 2.1 1.6 3.2 2.6 42 34.9 33.7 35.1
7 CWP-2 Cold Well Pump-2 STOP 18.5
8 HWP-1 Hot Well Pump-1 STOP 15
9 HWP-2 Hot Well Pump-2 RUN 15 1.1 1.4 1.9 2.9 57.2 39.3 35.3 35.4
10 WCP Water Chiller Package RUN 364 0.8 1.3 45.5 22.9
11 HWP-1 Hot Water Pump-1 RUN 5.5 1.3 1.6 0.8 1 43.5 39.6 45.6 41.9
12 HWP-2 Hot Water Pump-2 RUN 5.5 1.7 2.5 1.5 1.8 42.1 37.9 45.1 41.3
13 HWP-3 Hot Water Pump-3 STOP 5.5
14 ADM Agitator Dispersion Mill RUN 5.5 3.8 1.9 1.7 1.1 38.7 37.7 38.1 40.8
15 AFOT Agitator Feed Oil Tank RUN 5.5 1.2 3.7 1.2 1 42.3 35.1 41.2 47.5
16 SM Shear Mill STOP 15
17 HPP-1 High Pressure Pump-1 STOP 11
18 HPP-2 High Pressure Pump-2 R 11 1.4 1.6 0.8 0.9 40.1 37.8 39.5 41.7
19 ACF Air Circulation Fan RUN 90 5 4.2 4.1 3.4 43.3 38.8 40.7 39.4
20 RVC-1 Rotary Valve Cyclone-1 RUN 1.5 2 2.2 1.7 1.9 41.2 36.8 39.2 43.5
21 RVC-2 Rotary Valve Cyclone-2 RUN 1.5 3.9 5.4 2.1 3.2 41.9 36.8 39.3 44.3
22 RVC-3 Rotary Valve Cyclone-3 RUN 1.5 3.6 3.5 2.7 3 41.8 36.7 39.5 44.6
23 RVC-4 Rotary Valve Cyclone-4 RUN 1.5 2.4 2.8 1.8 2.1 42 37.3 38.7 44.2
24 MSS Motot Sieve Screening RUN 2.2 2.6 4.8 2.1 2.6 39.6 36 41.2 43
25 RVBFC Rotary Valve BFC RUN 2.2 1.9 2 1.4 1.9 40.3 37.5 37.6 41.6
26 UV-1 Unbalance Vibrator 1 3.7
27 UV-2 Unbalance Vibrator 2 0.23

CALSIUMSALT PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C °C °C
1 Unloading Oil Truck Pump 30
2 Waterpump 11
3 Feed Oil Pump1 7.5
4 Feed Oil Pump2 7.5
5 REACTION TRAYS-1 11.5
6 REACTION TRAYS-2 11.5
7 GATES TRAY-2 1.5
8 GATES TRAY-2 1.5
9 DOUBLE ACCESS SCREW CONVEYOR -1 2.5
10 DOUBLE ACCESS SCREW CONVEYOR -2 2.5
11 SCREW CONVEYOR 1A 2.5
12 SCREW CONVEYOR 2A 7.5
13 SCREW CONVEYOR SIEVE 3A 7.5
14 SCREW CONVEYOR 3A 6
15 SCREW CONVEYOR SIEVE 4A 7.5
16 SCREW CONVEYOR 4A 6
17 BREAKERS A 7.5
18 BREAKERS B 7.5
19 SCREW CONVEYOR ELEVATOR ENTRY 4
20 SCREW CONVEYOR 1B 2.5
21 SCREW CONVEYOR 2B 7.5
22 SCREW CONVEYOR SIEVE 3B 7.5
23 SCREW CONVEYOR 3B 6
24 SCREW CONVEYOR SIEVE 4B 7.5
25 SCREW CONVEYOR 4B 6
26 SCREW CONVEYOR REMAINS-1 1
27 SCREW CONVEYOR REMAINS-2 1
28 MIXER 15
29 SIEVE 4.1
30 SCREW CONVEYOR SIEVE 1.1
31 SCREW CONVEYOR MIXER 1.1
32 PACKAGING HOOPER 0.75
33 TURBINE 1 4.5
34 STIRRER 9.5
35 SCRAPER 1.5
36 TURBINE 2 4
37 WATER PUMPS DUST-1 1.1
38 WATER PUMPS DUST-2 1.1
39 Air Compressor-1 37
40 Air Compressor-2 15

LIPIBIOTIK PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C °C °C
1 THREAD SIEVE RUN 1.11 1.2 2.9 3 2 35.6 35.7 35.4 35.6
2 SIEVE RUN 4.1 22.1 15.3
3 CONVEYOR SIEVE RUN 1.11 0.7 1.3 1.2 0.8 35.4 35.5 35.5 35.1
4 MIXER RUN 15 0 1 0 0 35.3 35.1 35.4 35.3
5 THREAD BAGGED RUN 1.5 0.9 1.3 1.3 0 35.6 35.5 35.4 35.4
6
7
BEARING WEAR
MEACH
GASKET OIL LUBRICATION MONITOR (Teikoku
SEAL
Pump)
REMARKS
N B
N B N B Green Yellow Red
<Oil<50% Oil<50%

√ √ √

√ √ √

√ √ √

√ √ √
√ √ √

√ √ √
√ √ √







BEARING WEAR
MEACH
GASKET OIL LUBRICATION MONITOR (Teikoku
SEAL
Pump)
REMARKS
N B
N B N B Green Yellow Red
<Oil<50% Oil<50%

BEARING WEAR
MEACH
GASKET OIL LUBRICATION MONITOR (Teikoku
SEAL
Pump)
REMARKS
N B
N B N B Green Yellow Red
<Oil<50% Oil<50%

√ GETAR PADA BODY



PREDICTIVE MAINTENANCE REPORT

LIPIBIOTIK PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPMEN
RUNNING/
NO T'S EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
STOP
NUMBER
Front Rear Front Rear Front Rear Front
KW N AB N AB N AB N AB °C °C °C

1 SCREW CONVEYOR 1 (TOWER1) 4.4


2 SCREW CONVEYOR 2 (TOWER2) 1.1
3 SCREW CONVEYOR 3 1.1
4 SCREW CONVEYOR BIG BAGS 4.4
5
6
7
8
9
10
11
12
13
14
15
16
PREDICTIVE MAINTENANCE REPORT

LIPIBIOTIK PLANT
BEARING TEMPERATURE
DRIVEN
PUMP MEACH SEAL GASKET OIL LUBRICATION
EQUIPMEN
RUNNING/
NO T'S EQUIPMENT'S NAME POWER
DRIVEN(60°) REMARKS
STOP
NUMBER
Rear N B
N B N B
KW °C <Oil<50% Oil<50%

1 SCREW CONVEYOR 1 (TOWER1) 4.4


2 SCREW CONVEYOR 2 (TOWER2) 1.1
3 SCREW CONVEYOR 3 1.1
4 SCREW CONVEYOR BIG BAGS 4.4
5
6
7
8
9
10
11
12
13
14
15
16
PREDICTIVE MAINTENANCE REPORT

VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE


OIL
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL GASKET
LUBRICATION
RUNNING/
EQUIPMENT'S NUMBER EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%
UOTP Unloading Oil Truck Pump 30
WP-1 Waterpump-1 11
WP-2 Waterpump-2 11
FOP-1 Feed Oil Pump1 7.5
FOP-2 Feed Oil Pump2 7.5
RT-1 REACTION TRAYS-1 11.5
RT-2 REACTION TRAYS-2 11.5
GT-1 GATES TRAY-1 1.5
GT-2 GATES TRAY-2 1.5
DASC-1 DOUBLE ACCESS SCREW CONVEYOR -1 2.5
DASC-2 DOUBLE ACCESS SCREW CONVEYOR -2 2.5
SC-1A SCREW CONVEYOR 1A 2.5
SC-2A SCREW CONVEYOR 2A 7.5
SCS 3A SCREW CONVEYOR SIEVE 3A 7.5
SC 3A SCREW CONVEYOR 3A 6
SCS 4A SCREW CONVEYOR SIEVE 4A 7.5
SC 4A SCREW CONVEYOR 4A 6
BRK A BREAKERS A 7.5
BRK B BREAKERS B 7.5
SC ENTRY SCREW CONVEYOR ELEVATOR ENTRY 4
SC-1B SCREW CONVEYOR 1B 2.5
SC-2B SCREW CONVEYOR 2B 7.5
SCS 3B SCREW CONVEYOR SIEVE 3B 7.5
SC 3B SCREW CONVEYOR 3B 6
SCS 4B SCREW CONVEYOR SIEVE 4B 7.5
SC 4B SCREW CONVEYOR 4B 6
SC 1 SCREW CONVEYOR REMAINS-1 1
SC 2 SCREW CONVEYOR REMAINS-2 1
MI MIXER MIXER 15
SIE SIEVE SIEVE 4.1
SC-SIEVE SCREW CONVEYOR SIEVE 1.1
SC-MIXER SCREW CONVEYOR MIXER 1.1
PACK HOP PACKAGING HOOPER 0.75
TU-1 TURBINE 1 4.5
STR STIRRER 9.5
SCR SCRAPER 1.5
TU 2 TURBINE 2 4
WA-1 WATER PUMPS DUST-1 1.1
WA-2 WATER PUMPS DUST-2 1.1
AC-1 Air Compressor-1 37
AC-2 Air Compressor-2 15
PREDICTIVE MAINTENANCE REPORT

DRIVEN
RUNNING/
EQUIPMENT'S NUMBER EQUIPMENT'S NAME POWER REMARKS
STOP

KW
UOTP Unloading Oil Truck Pump 30
WP-1 Waterpump-1 11
WP-2 Waterpump-2 11
FOP-1 Feed Oil Pump1 7.5
FOP-2 Feed Oil Pump2 7.5
RT-1 REACTION TRAYS-1 11.5
RT-2 REACTION TRAYS-2 11.5
GT-1 GATES TRAY-1 1.5
GT-2 GATES TRAY-2 1.5
DASC-1 DOUBLE ACCESS SCREW CONVEYOR -1 2.5
DASC-2 DOUBLE ACCESS SCREW CONVEYOR -2 2.5
SC-1A SCREW CONVEYOR 1A 2.5
SC-2A SCREW CONVEYOR 2A 7.5
SCS 3A SCREW CONVEYOR SIEVE 3A 7.5
SC 3A SCREW CONVEYOR 3A 6
SCS 4A SCREW CONVEYOR SIEVE 4A 7.5
SC 4A SCREW CONVEYOR 4A 6
BRK A BREAKERS A 7.5
BRK B BREAKERS B 7.5
SC ENTRY SCREW CONVEYOR ELEVATOR ENTRY 4
SC-1B SCREW CONVEYOR 1B 2.5
SC-2B SCREW CONVEYOR 2B 7.5
SCS 3B SCREW CONVEYOR SIEVE 3B 7.5
SC 3B SCREW CONVEYOR 3B 6
SCS 4B SCREW CONVEYOR SIEVE 4B 7.5
SC 4B SCREW CONVEYOR 4B 6
SC 1 SCREW CONVEYOR REMAINS-1 1
SC 2 SCREW CONVEYOR REMAINS-2 1
MI MIXER MIXER 15
SIE SIEVE SIEVE 4.1
SC-SIEVE SCREW CONVEYOR SIEVE 1.1
SC-MIXER SCREW CONVEYOR MIXER 1.1
PACK HOP PACKAGING HOOPER 0.75
TU-1 TURBINE 1 4.5
STR STIRRER 9.5
SCR SCRAPER 1.5
TU 2 TURBINE 2 4
WA-1 WATER PUMPS DUST-1 1.1
WA-2 WATER PUMPS DUST-2 1.1
AC-1 Air Compressor-1 37
AC-2 Air Compressor-2 15
PDM MAINTENANCE REPORT

SPRAYBED COOLING TOWER PLANT


VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C °C °C
1 UTP Unloading Truck Pump 30
2 FOP Feed Oil Pump 5
3 CTP-1 Cooling Tower Pump-1 18.5
4 CTP-2 Cooling Tower Pump-2 18.5
5 AFCT Agitator Fan Cooling Tower 5
6 CWP-1 Cold Well Pump-1 18.5
7 CWP-2 Cold Well Pump-2 18.5
8 HWP-1 Hot Well Pump-1 15
9 HWP-2 Hot Well Pump-2 15
10 WCP Water Chiller Package 364
11 HWP-1 Hot Water Pump-1 5.5
12 HWP-2 Hot Water Pump-2 5.5
13 HWP-3 Hot Water Pump-3 5.5
14 ADM Agitator Dispersion Mill 5.5
15 AFOT Agitator Feed Oil Tank 5.5
16 SM Shear Mill 15
17 HPP-1 High Pressure Pump-1 11
18 HPP-2 High Pressure Pump-2 11
19 ACF Air Circulation Fan 90
20 RVC-1 Rotary Valve Cyclone-1 1.5
21 RVC-2 Rotary Valve Cyclone-2 1.5
22 RVC-3 Rotary Valve Cyclone-3 1.5
23 RVC-4 Rotary Valve Cyclone-4 1.5
24 MSS Motot Sieve Screening 2.2
25 RVBFC Rotary Valve BFC 2.2
26 UV-1 Unbalance Vibrator 1 3.7
27 UV-2 Unbalance Vibrator 2 0.23
PDM MAINTENANCE REPORT

SPRAYBED COOLING TOWER PLANT

DRIVEN MEACH SEAL GASKET OIL LUBRICATION


EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP
N B
N B N B
KW <Oil<50% Oil<50%
1 UTP Unloading Truck Pump 30
2 FOP Feed Oil Pump 5
3 CTP-1 Cooling Tower Pump-1 18.5
4 CTP-2 Cooling Tower Pump-2 18.5
5 AFCT Agitator Fan Cooling Tower 5
6 CWP-1 Cold Well Pump-1 18.5
7 CWP-2 Cold Well Pump-2 18.5
8 HWP-1 Hot Well Pump-1 15
9 HWP-2 Hot Well Pump-2 15
10 WCP Water Chiller Package 364
11 HWP-1 Hot Water Pump-1 5.5
12 HWP-2 Hot Water Pump-2 5.5
13 HWP-3 Hot Water Pump-3 5.5
14 ADM Agitator Dispersion Mill 5.5
15 AFOT Agitator Feed Oil Tank 5.5
16 SM Shear Mill 15
17 HPP-1 High Pressure Pump-1 11
18 HPP-2 High Pressure Pump-2 11
19 ACF Air Circulation Fan 90
20 RVC-1 Rotary Valve Cyclone-1 1.5
21 RVC-2 Rotary Valve Cyclone-2 1.5
22 RVC-3 Rotary Valve Cyclone-3 1.5
23 RVC-4 Rotary Valve Cyclone-4 1.5
24 MSS Motot Sieve Screening 2.2
25 RVBFC Rotary Valve BFC 2.2
26 UV-1 Unbalance Vibrator 1 3.7
27 UV-2 Unbalance Vibrator 2 0.23
PH DEPAN
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL GASKET OIL LUBRICA
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50%
1 P CNO 1 Pompa CNO 1 18,5
2 P CNO 2 Pompa CNO 2 22
3 P FFA Pompa FFA 18,5
4 P RBDPO 1 Pompa RBDPO 1 18,5
5 P RBDPO 2 Pompa RBDPO 2 45

PH BELAKANG
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL GASKET OIL LUBRICA
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50%
1 P CPO 1 Pompa CPO 1 75
2 P CPO 2 Pompa CPO2 30
3 P RBDPO O Pompa RBDPO 45
4 P Olein 1 Pompa Olein 1 15
5 P Olein 2 Pompa Olein 2 15
6 P Stearin 1 Pompa Stearin 1 15
7 P Stearin 2 Pompa Stearin 2 15
8 P PFAD 1 Pompa PFAD 1 15
9 P PFAD 2 Pompa PFAD 2 15
10 AC 1 Air Kompressor 1 5,5
11 AC 2 Air Kompressor 2 11
PH DEPAN

OIL LUBRICATION
DRIVEN
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
S NUMBER STOP
B
KW Oil<50%
1 P CNO 1 Pompa CNO 1 18,5
2 P CNO 2 Pompa CNO 2 22
3 P FFA Pompa FFA 18,5
4 P RBDPO 1 Pompa RBDPO 1 18,5
5 P RBDPO 2 Pompa RBDPO 2 45

PH BELAKANG

OIL LUBRICATION
DRIVEN
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
S NUMBER STOP
B
KW Oil<50%
1 P CPO 1 Pompa CPO 1 75
2 P CPO 2 Pompa CPO2 30
3 P RBDPO O Pompa RBDPO 45
4 P Olein 1 Pompa Olein 1 15
5 P Olein 2 Pompa Olein 2 15
6 P Stearin 1 Pompa Stearin 1 15
7 P Stearin 2 Pompa Stearin 2 15
8 P PFAD 1 Pompa PFAD 1 15
9 P PFAD 2 Pompa PFAD 2 15
10 AC 1 Air Kompressor 1 5,5
11 AC 2 Air Kompressor 2 11
WTP PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL GASKET OIL LUBRICA
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50%
1 P RO Pompa Reverse Osmosis 18,5
2 P FLUSH Pompa Flushing 3
3 Compressor Kompresor 0,75
4 PA 2 Pompa Air Baku (PA2) 5,5
5 PA 3 Pompa Air Baku (PA3) 5,5
6 PB 1 Pompa Air Water Treatment (PB1) 5,5
7 PB 3 Pompa Air Water Treatment (PB3) 5,5
8 PC 1 Pompa Air Reverse Osmosis (PC1) 2,2
9 PC 2 Pompa Air Reverse Osmosis (PC2) 2,2
10 PC 3 Pompa Air (C3) 11
11 PA 4 Pompa Bak Air Baku (PA4) 11
12 PA 4 Pompa Bak Air Baku (PA4) 11
WTP PLANT

OIL LUBRICATION
DRIVEN
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
S NUMBER STOP
B
KW Oil<50%
1 P RO Pompa Reverse Osmosis 18,5
2 P FLUSH Pompa Flushing 3
3 Compressor Kompresor 0,75
4 PA 2 Pompa Air Baku (PA2) 5,5
5 PA 3 Pompa Air Baku (PA3) 5,5
6 PB 1 Pompa Air Water Treatment (PB1) 5,5
7 PB 3 Pompa Air Water Treatment (PB3) 5,5
8 PC 1 Pompa Air Reverse Osmosis (PC1) 2,2
9 PC 2 Pompa Air Reverse Osmosis (PC2) 2,2
10 PC 3 Pompa Air (C3) 11
11 PA 4 Pompa Bak Air Baku (PA4) 11
12 PA 4 Pompa Bak Air Baku (PA4) 11
BOILER TAIHU
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N B
KW N AB N AB N AB N AB °C °C °C °C
1 IDF Motor IDF 90
2 FDF Motor FDF 37
3 MSR Motor Slag Remover 2,3
4 PDR1 Pump Deaerator 1 5,5
5 PDR2 Pump Deaerator 2 5,5
6 PDF 1 Motor Pompa Feed 1 30
7 PDF 2 Motor Pompa Feed 2 30
8 Grate Motor Grate 2,2
9 MCB Motor Coaling Bucket 3
10 Mdebu 1 Motor Debu 1 1,5
11 Mdebu 2 Motor Debu 2 1,5
12 AG Motor Mixer 0,75
13 POD Pompa Dossing 0,18
14 A.Elektro Asynchronous Elektro 2
15 Pompa Celup Pompa Celup 0,75
16 Pompa Celup Pompa Celup 0,75
17 PBD Pompa Blown Down 11
18 M.CONV Belt Conveyor 15
WANSON BOILER 7,5 T
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N B
KW N AB N AB N AB N AB °C °C °C °C
1 P Feed 1 Feed Pump I 18,5
2 P Feed 2 Feed Pump II 18,5
3 P Solar Pompa Solar 1 2,2
4 M. Blower Motor Blower 11
5 Deep Weel 2 Deep Well 2 5,5
6 Deep Well 3 Deep Well 3 5,5
7 Deep Well 4 Deep Well 4 5,5
8 PUW-1 Pompa Air Make Up Tank 1 0,75
9 PUW-2 Pompa Air Make Up Tank II 0,75
10 PUW-3 Pompa Air Make Up Tank III 0,75
11 P Solar T09 Pompa Solar T. 09 0,37
BOILER TAIHU

DRIVEN GASKET OIL LUBRICATION


EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP
N B
N B
KW <Oil<50% Oil<50%
1 IDF Motor IDF 90
2 FDF Motor FDF 37
3 MSR Motor Slag Remover 2,3
4 PDR1 Pump Deaerator 1 5,5
5 PDR2 Pump Deaerator 2 5,5
6 PDF 1 Motor Pompa Feed 1 30
7 PDF 2 Motor Pompa Feed 2 30
8 Grate Motor Grate 2,2
9 MCB Motor Coaling Bucket 3
10 Mdebu 1 Motor Debu 1 1,5
11 Mdebu 2 Motor Debu 2 1,5
12 AG Motor Mixer 0,75
13 POD Pompa Dossing 0,18
14 A.Elektro Asynchronous Elektro 2
15 Pompa Celup Pompa Celup 0,75
16 Pompa Celup Pompa Celup 0,75
17 PBD Pompa Blown Down 11
18 M.CONV Belt Conveyor 15
WANSON BOILER 7,5 T

DRIVEN GASKET OIL LUBRICATION


EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP
N B
N B
KW <Oil<50% Oil<50%
1 P Feed 1 Feed Pump I 18,5
2 P Feed 2 Feed Pump II 18,5
3 P Solar Pompa Solar 1 2,2
4 M. Blower Motor Blower 11
5 Deep Weel 2 Deep Well 2 5,5
6 Deep Well 3 Deep Well 3 5,5
7 Deep Well 4 Deep Well 4 5,5
8 PUW-1 Pompa Air Make Up Tank 1 0,75
9 PUW-2 Pompa Air Make Up Tank II 0,75
10 PUW-3 Pompa Air Make Up Tank III 0,75
11 P Solar T09 Pompa Solar T. 09 0,37
REFINERY-500 PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEAC
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
EQUIPME SEAL
RUNNIN
NO NT'S EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
G/ STOP
NUMBER
Front Rear Front Rear Front Rear Front Rear
N
KW N AB N AB N AB N AB °C °C °C °C
1 P001A Cruide Oil Feed Pump A 18.5
2 P001B Cruide Oil Feed Pump B 18.5
3 P023 Phosporic Acid Dozing Pump 0.25
4 P023A Citrid Acid Dozing Pump 0.078
5 M001A Dynamix Mixer STOP 11
6 M001B Dynamix Mixer STOP 11
7 P602A Filtration Pump A 15
8 P602B Filtration Pump B 22 3.0 2.9 2.0 4.7 35.0 34.5 36.2 37.3
9 P602C Filtration Pump C 15 1.9 2.5 0.7 1.2 37.6 36.2 37.0 37.1
10 P741 Slope Discharge Pump 11
11 P701A Deodoeized Feed Pump A 36
12 P701B Deodoeized Feed Pump B (TEIKOKU) 27 0.7 1.2 43.2 41.6
13 P702A Deodorizer Discharge Pump A 26 2.5 1.5 0.0 1.0 39.0 36.8 39.7 38.2
14 P702B Deodorizer Discharge Pump B (TEIKOKU) 27
15 P702C-1 Deodorizer Cooling Sirculation Pump 4
16 P702C-1 Deodorizer Cooling Sirculation Pump (TEIKOKU) 5.5 0.0 0.9 53.6 51.3
17 P705 Fatid Acid Oil Circulation Pump 22 0.7 0.0 0.0 1.0 42.2 40.7 40.9 41.5
18 VP602 Bleaching Vacuum Pump 5.5
19 VP702 Deodorization Vacuum Pump 11
20 PW301A Clean Water Feed Pump 18.5
21 PW301B Clean Water Feed Pump STOP 30
22 PW302 Condst. Water Circulation Pump STOP 20
23 P302A Dirty Water Feed Pump A 37
24 P302B Dirty Water Feed Pump B 37 0.9 1.3 12.5 12.0 34.1 31.7 33.2 34.9
25 P303A Hotwell Pump A 30
26 P303B Hotwell Pump B 30 3.6 6.6 4.6 7.7 43.5 40.9 41.5 39.9
27 TOP 1 Thermal Oil Pump 1 22 1.9 0.9 0.0 2.9 38.4 37.7 45.9 42.4
28 TOP 2 Thermal Oil Pump 2 15
29 AG302 Dirty Cooling Tower Fan 15
30 VB601 Bleach Earth Hopper Vibrator 0.18
31 FBT Fan Burner Thermopac
32 FB601 Fan Blower Earth 7.5
33 SOP Splash Oil Pump 4
REFINERY-500 PLANT

MEACH
DRIVEN GASKET OIL LUBRICATION
EQUIPME SEAL
RUNNIN
NO NT'S EQUIPMENT'S NAME POWER REMARKS
G/ STOP
NUMBER
N B
B N B
KW <Oil<50% Oil<50%
1 P001A Cruide Oil Feed Pump A 18.5
2 P001B Cruide Oil Feed Pump B 18.5
3 P023 Phosporic Acid Dozing Pump 0.25
4 P023A Citrid Acid Dozing Pump 0.078
5 M001A Dynamix Mixer STOP 11
6 M001B Dynamix Mixer STOP 11
7 P602A Filtration Pump A 15 penambahan oli
8 P602B Filtration Pump B 22
9 P602C Filtration Pump C 15
10 P741 Slope Discharge Pump 11
11 P701A Deodoeized Feed Pump A 36
12 P701B Deodoeized Feed Pump B (TEIKOKU) 27 hijau
13 P702A Deodorizer Discharge Pump A 26 gasket bocor.
14 P702B Deodorizer Discharge Pump B (TEIKOKU) 27
15 P702C-1 Deodorizer Cooling Sirculation Pump 4
16 P702C-1 Deodorizer Cooling Sirculation Pump (TEIKOKU) 5.5 hijau
17 P705 Fatid Acid Oil Circulation Pump 22 oil seal bocor
18 VP602 Bleaching Vacuum Pump 5.5
19 VP702 Deodorization Vacuum Pump 11
20 PW301A Clean Water Feed Pump 18.5
21 PW301B Clean Water Feed Pump STOP 30
22 PW302 Condst. Water Circulation Pump STOP 20
23 P302A Dirty Water Feed Pump A 37
24 P302B Dirty Water Feed Pump B 37 suara pompa kasar. di impeler berisik.
25 P303A Hotwell Pump A 30
26 P303B Hotwell Pump B 30 pangkron getar.
27 TOP 1 Thermal Oil Pump 1 22
28 TOP 2 Thermal Oil Pump 2 15
29 AG302 Dirty Cooling Tower Fan 15
30 VB601 Bleach Earth Hopper Vibrator 0.18
31 FBT Fan Burner Thermopac
32 FB601 Fan Blower Earth 7.5
33 SOP Splash Oil Pump 4
REFINERY-150 PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
SEAL
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N
KW N AB N AB N AB N AB °C °C °C °C
1 P001 Cruide Oil Feed Pump 15
2 P023 Phosporic Acid Dozing Pump 0.022
3 P023A Citrid Acid Dozing Pump 0.022
4 M001A Dynamix Mixer 4
5 P002A Degumed Oil Transfer Pump A 11
6 P002B Degumed Oil Transfer Pump B 18.5
7 P602A Filtration Pump A 7.5
8 P602B Filtration Pump B 18.5
9 P741 Slope Discharge Pump 2.2
10 P701A Deodoeized Feed Pump A 11
11 P701B Deodoeized Feed Pump B 11
12 P702A Deodorizer Discharge Pump A 11
13 P702B Deodorizer Discharge Pump B 11
14 P702C Deodorizer Cooling Sirculation Pump 0.55
15 P703 Heating Vesel Discharge Pump 3
16 P705 Fatid Acid Oil Circulation Pump 11
17 VP602 Bleaching Vacuum Pump 5.5
18 VP702 Deodorization Vacuum Pump 5,5
19 P301 Clean Water Feed Pump 15
20 P302A Dirty Water Feed Pump A 30
21 P302B Dirty Water Feed Pump B 22
22 P303A Hotwell Pump A 18.5
23 P303B Hotwell Pump B 18.5
24 TOP 1 Thermal Oil Pump 1 15
25 AG302 Dirty Cooling Tower Fan 15
26 AG301 Clean Cooling Tower Fan 5.5
27 VB601 Bleach Earth Hopper Vibrator 0.18
28 VB601A Carbon Earth Hopper Vibrator 0.18
29 FBT Fan Burner Thermopac 3.5
30 FB601 Fan Blower Earth 7.5
31 PU311 Bleacher Sirculation Pump 5.5
32 PU731 Prestriper Discharge Pump 3.7
33 PU792 Dirty Water Feed Pump B 22
34 SOP Splash Oil Pump 4
REFINERY-150 PLANT

MEACH
DRIVEN GASKET OIL LUBRICATION
SEAL
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
S NUMBER STOP
N B
B N B
KW <Oil<50% Oil<50%
1 P001 Cruide Oil Feed Pump 15
2 P023 Phosporic Acid Dozing Pump 0.022
3 P023A Citrid Acid Dozing Pump 0.022
4 M001A Dynamix Mixer 4
5 P002A Degumed Oil Transfer Pump A 11
6 P002B Degumed Oil Transfer Pump B 18.5
7 P602A Filtration Pump A 7.5
8 P602B Filtration Pump B 18.5
9 P741 Slope Discharge Pump 2.2
10 P701A Deodoeized Feed Pump A 11
11 P701B Deodoeized Feed Pump B 11
12 P702A Deodorizer Discharge Pump A 11
13 P702B Deodorizer Discharge Pump B 11
14 P702C Deodorizer Cooling Sirculation Pump 0.55
15 P703 Heating Vesel Discharge Pump 3
16 P705 Fatid Acid Oil Circulation Pump 11
17 VP602 Bleaching Vacuum Pump 5.5
18 VP702 Deodorization Vacuum Pump 5,5
19 P301 Clean Water Feed Pump 15
20 P302A Dirty Water Feed Pump A 30
21 P302B Dirty Water Feed Pump B 22
22 P303A Hotwell Pump A 18.5
23 P303B Hotwell Pump B 18.5
24 TOP 1 Thermal Oil Pump 1 15
25 AG302 Dirty Cooling Tower Fan 15
26 AG301 Clean Cooling Tower Fan 5.5
27 VB601 Bleach Earth Hopper Vibrator 0.18
28 VB601A Carbon Earth Hopper Vibrator 0.18
29 FBT Fan Burner Thermopac 3.5
30 FB601 Fan Blower Earth 7.5
31 PU311 Bleacher Sirculation Pump 5.5
32 PU731 Prestriper Discharge Pump 3.7
33 PU792 Dirty Water Feed Pump B 22
34 SOP Splash Oil Pump 4
FRACT-500 PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP
SEAL
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N
KW N AB N AB N AB N AB °C °C °C °C
1 P201 Feed Oil Pump RBDPO 22
2 P301 Cooling Water Circulation Pump 1 7.5 2.5 2.3 1.0 2.0 34.4 32.3 33.1 33.3
3 P302 Cooling Water Circulation Pump 2 7.5 11.2 32.4 3.0 6.4 35.4 34.0 34.0 34.3
4 P303 Cooling Water Circulation Pump 3 7.5
5 P304 Cooling Water Circulation Pump 4 7.5 1.0 1.2 0.0 0.0 33.9 32.6 34.2 34.4
6 P305 Cooling Water Circulation Pump 5 7.5
7 P410 Slurry Circulation Pump 15
8 P510 Filtration Pump 22
9 AG401 Crystallizer Agitator Motor 5.5
10 AG402 Crystallizer Agitator Motor 5.5
11 AG403 Crystallizer Agitator Motor 5.5
12 AG404 Crystallizer Agitator Motor 5.5
13 AG405 Crystallizer Agitator Motor 5.5
14 P510 Filtration Feed Pump 22
15 P410 Slurry Circulation Pump 15
16 P512 Olein Discharge Pump 18.5
17 P514 Olein Washing Pump 7.5
18 P515 Squeeze Oil Pump 15
19 P511 Core Blow Pump 4
20 P513 Stearin Discharge Pump 11 0.0 0.0 1.5 2.1 33.8 33.4 35.2 35.2
21 P331 Cooling Tower Water Feed Pump 15
22 P332 Chilled Water Feed Pump 18.5 27.9 10.8 7.3 13.4 36.8 35.5 36.1 36.7
23 P120A Condenser Water Circulation Pump 30
24 P120B Chilled Water Circulation Pump 22
25 AG301A Cooling Tower Fan A 11
26 AG301B Cooling Tower Fan B 11
27 CF515 Squeeze Oil Pump Cooling Fan 0.1
28 M011 Hydrolic Motor Filter Press 15
29 AC305 A Air Compressor 100A
30 AD305 A Air Driyer 5A
31 AG304 Chiller 290A
32 PF511 Filter Press Panel 30A
FRACT-500 PLANT

MEACH
DRIVEN GASKET OIL LUBRICATION
SEAL
EQUIPMENT' RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
S NUMBER STOP
N B
B N B
KW <Oil<50% Oil<50%
1 P201 Feed Oil Pump RBDPO 22
2 P301 Cooling Water Circulation Pump 1 7.5 penambahan oli
3 P302 Cooling Water Circulation Pump 2 7.5 perlu perbaikan pangkron
4 P303 Cooling Water Circulation Pump 3 7.5
5 P304 Cooling Water Circulation Pump 4 7.5
6 P305 Cooling Water Circulation Pump 5 7.5
7 P410 Slurry Circulation Pump 15
8 P510 Filtration Pump 22
9 AG401 Crystallizer Agitator Motor 5.5
10 AG402 Crystallizer Agitator Motor 5.5
11 AG403 Crystallizer Agitator Motor 5.5
12 AG404 Crystallizer Agitator Motor 5.5
13 AG405 Crystallizer Agitator Motor 5.5
14 P510 Filtration Feed Pump 22
15 P410 Slurry Circulation Pump 15
16 P512 Olein Discharge Pump 18.5
17 P514 Olein Washing Pump 7.5
18 P515 Squeeze Oil Pump 15
19 P511 Core Blow Pump 4
20 P513 Stearin Discharge Pump 11
21 P331 Cooling Tower Water Feed Pump 15 penggantian oli. (susu)
22 P332 Chilled Water Feed Pump 18.5
23 P120A Condenser Water Circulation Pump 30 pengisian oli
24 P120B Chilled Water Circulation Pump 22
25 AG301A Cooling Tower Fan A 11
26 AG301B Cooling Tower Fan B 11
27 CF515 Squeeze Oil Pump Cooling Fan 0.1
28 M011 Hydrolic Motor Filter Press 15
29 AC305 A Air Compressor 100A
30 AD305 A Air Driyer 5A
31 AG304 Chiller 290A
32 PF511 Filter Press Panel 30A
FRACT-200 PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT' RUNNING/ POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NO EQUIPMENT'S NAME
S NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%

1 P202 Feed Oil Pump Stearin 30


2 P306 Cooling Water Circulation Pump 15
3 P307 Cooling Water Circulation Pump 15
4 P308 Cooling Water Circulation Pump 15
5 P420 Slurry Circulation Pump 22
5 P520 Filtration Feed Pump 22
6 AG406 Crystallizer Agitator Motor 7.5
7 AG407 Crystallizer Agitator Motor 7.5
6 AG408 Crystallizer Agitator Motor 7.5
8 P522 Olein Discharge Pump 3
9 P521 Core Blow Pump 7.5
10 P523 Stearin Discharge Pump 7.5
7 P524 Olein Washing Pump 11
11 P321A Hot Water Pump 11
12 P331A Cooling Water Tower Feed Pump 15
13 P120A Cooling Water Recirculation Pump 30
8 P321A Hot Water Pump 11
14 P120B Chilled Water Recirculation Pump 37
15 AG301A Cooling Tower Fan 18.5
16 P332A Chilled Water Feed Pump 15
9 CF520 Filtration Pump Cooling Fan 0.08
17 CF525 Squeeze Oil Pump Cooling Fan 0.08
18 AG302A Chiller
19 F521 Filter Press
10 AC303A Air Compressor
20 AD303A Air Driyer
FRACT-200 PLANT

DRIVEN
EQUIPMENT' RUNNING/ POWER
NO EQUIPMENT'S NAME REMARKS
S NUMBER STOP

KW

1 P202 Feed Oil Pump Stearin 30


2 P306 Cooling Water Circulation Pump 15
3 P307 Cooling Water Circulation Pump 15
4 P308 Cooling Water Circulation Pump 15
5 P420 Slurry Circulation Pump 22
5 P520 Filtration Feed Pump 22
6 AG406 Crystallizer Agitator Motor 7.5
7 AG407 Crystallizer Agitator Motor 7.5
6 AG408 Crystallizer Agitator Motor 7.5
8 P522 Olein Discharge Pump 3
9 P521 Core Blow Pump 7.5
10 P523 Stearin Discharge Pump 7.5
7 P524 Olein Washing Pump 11
11 P321A Hot Water Pump 11
12 P331A Cooling Water Tower Feed Pump 15
13 P120A Cooling Water Recirculation Pump 30
8 P321A Hot Water Pump 11
14 P120B Chilled Water Recirculation Pump 37
15 AG301A Cooling Tower Fan 18.5
16 P332A Chilled Water Feed Pump 15
9 CF520 Filtration Pump Cooling Fan 0.08
17 CF525 Squeeze Oil Pump Cooling Fan 0.08
18 AG302A Chiller
19 F521 Filter Press
10 AC303A Air Compressor
20 AD303A Air Driyer
SHORTENING PLANT-1
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH S
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N
KW N AB N AB N AB N AB °C °C °C °C

1 PFT1 Feeed Pump Tank 1 7.5

2 PFT3 Feeed Pump Tank 3 7.5

3 PCT 1 Cooling Tower Pump 1 11

4 AG 01 Fan Cooling Tower 1 5.5

5 A1 Motor Combinator A1 15

5 A2 Motor Combinator A2 15

6 A3 Motor Combinator A3 22

7 A4 Motor Combinator A4 22

5 C1 Motor Combinator C1 15

6 C2 Motor Combinator C2 22

7 C3 Motor Combinator C3 22

8 HPP 1 High Pressure Pump 1 37

6 P SO1 Sirkulasi Oil Pump 1 2.2

8 PO 1 Oil Pump 1 2.2

9 PHW1 Pump Hot Water 1 2.2

10 AGM1 Agitator Mixing Tank1 5.5

9 AGM2 Agitator Mixing Tank2 5.5

10 AG ST1 Agitator Sirkulasi Tank1 2.2

11 CSC1 Chiller Screw Compressor1 68

12 FL2 Filling Line 2


SHORTENING PLANT-1

OIL
MEACH SEAL
DRIVEN GASKET
LUBRICATION
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP
N B
B N B
KW <Oil<50% Oil<50%

1 PFT1 Feeed Pump Tank 1 7.5

2 PFT3 Feeed Pump Tank 3 7.5

3 PCT 1 Cooling Tower Pump 1 11

4 AG 01 Fan Cooling Tower 1 5.5

5 A1 Motor Combinator A1 15

5 A2 Motor Combinator A2 15

6 A3 Motor Combinator A3 22

7 A4 Motor Combinator A4 22

5 C1 Motor Combinator C1 15

6 C2 Motor Combinator C2 22

7 C3 Motor Combinator C3 22

8 HPP 1 High Pressure Pump 1 37

6 P SO1 Sirkulasi Oil Pump 1 2.2

8 PO 1 Oil Pump 1 2.2

9 PHW1 Pump Hot Water 1 2.2

10 AGM1 Agitator Mixing Tank1 5.5

9 AGM2 Agitator Mixing Tank2 5.5

10 AG ST1 Agitator Sirkulasi Tank1 2.2

11 CSC1 Chiller Screw Compressor1 68

12 FL2 Filling Line 2


SHORTENING PLANT-2
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP MEACH S
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear
N
KW N AB N AB N AB N AB °C °C °C °C

1 PFT1 Feeed Pump Tank 1 7.5

2 PFT3 Feeed Pump Tank 3 7.5

3 PCT 1 Cooling Tower Pump 1 11

4 AG 01 Fan Cooling Tower 1 5.5

5 A1 Motor Combinator A1 15

5 A2 Motor Combinator A2 15

6 A3 Motor Combinator A3 22

7 A4 Motor Combinator A4 22

5 C1 Motor Combinator C1 15

6 C2 Motor Combinator C2 22

7 C3 Motor Combinator C3 22

8 HPP 1 High Pressure Pump 1 37

6 P SO1 Sirkulasi Oil Pump 1 2.2

8 PO 1 Oil Pump 1 2.2

9 PHW1 Pump Hot Water 1 2.2

10 AGM1 Agitator Mixing Tank1 5.5

9 AGM2 Agitator Mixing Tank2 5.5

10 AG ST1 Agitator Sirkulasi Tank1 2.2

11 CSC1 Chiller Screw Compressor1 68

12 FL2 Filling Line 2


SHORTENING PLANT-2

OIL
MEACH SEAL
DRIVEN GASKET
LUBRICATION
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP
N B
B N B
KW <Oil<50% Oil<50%

1 PFT1 Feeed Pump Tank 1 7.5

2 PFT3 Feeed Pump Tank 3 7.5

3 PCT 1 Cooling Tower Pump 1 11

4 AG 01 Fan Cooling Tower 1 5.5

5 A1 Motor Combinator A1 15

5 A2 Motor Combinator A2 15

6 A3 Motor Combinator A3 22

7 A4 Motor Combinator A4 22

5 C1 Motor Combinator C1 15

6 C2 Motor Combinator C2 22

7 C3 Motor Combinator C3 22

8 HPP 1 High Pressure Pump 1 37

6 P SO1 Sirkulasi Oil Pump 1 2.2

8 PO 1 Oil Pump 1 2.2

9 PHW1 Pump Hot Water 1 2.2

10 AGM1 Agitator Mixing Tank1 5.5

9 AGM2 Agitator Mixing Tank2 5.5

10 AG ST1 Agitator Sirkulasi Tank1 2.2

11 CSC1 Chiller Screw Compressor1 68

12 FL2 Filling Line 2


CHONCE MIXER PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMPERATURE
MEACH
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR PUMP GASKET OIL LUBRICATION
SEAL
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°) DRIVEN(60°)
NUMBER STOP
Front Rear Front Rear Front Rear Front Rear N B
N B N B
KW N AB N AB N AB N AB °C °C °C °C <Oil<50% Oil<50%

1 PFT5 Oil Feed PumpTank5 18.5

2 PFT6 Oil Feed PumpTank6 18.5

3 PCT3 Pump Cooling Tower3 18.5

4 AG3 Fan Cooling Tower 3 5

5 PM1 Pump Mixer 1 5.5

6 PM2 Pump Mixer 2 5.5

7 PM3 Pump Mixer 3 5.5

8 MX1 Mixer 1 45

9 MX2 Mixer 2 45

10 MX3 Mixer 3 45

11 AM1 Adjuster Mixer1 3

12 AM1 Adjuster Mixer2 3

13 AM1 Adjuster M1xer3 3

14 VHP Vibrating Hopper 0.18


CHONCE MIXER PLANT

DRIVEN
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP

KW

1 PFT5 Oil Feed PumpTank5 18.5

2 PFT6 Oil Feed PumpTank6 18.5

3 PCT3 Pump Cooling Tower3 18.5

4 AG3 Fan Cooling Tower 3 5

5 PM1 Pump Mixer 1 5.5

6 PM2 Pump Mixer 2 5.5

7 PM3 Pump Mixer 3 5.5

8 MX1 Mixer 1 45

9 MX2 Mixer 2 45

10 MX3 Mixer 3 45

11 AM1 Adjuster Mixer1 3

12 AM1 Adjuster Mixer2 3

13 AM1 Adjuster M1xer3 3

14 VHP Vibrating Hopper 0.18


PREMIXER PLANT
VIBRATION MEASUREMENT LOCATION BEARING TEMP
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°)
NUMBER STOP
Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C
1 VHP1 Vibrating Hopper 1 0.18
2 VHP2 Vibrating Hopper 2 0.18
3 SCV1 Screw Conveyor 1 11
4 SCV2 Screw Conveyor 2 11
5 M1 Mixer 1 7.5
6 M2 Mixer 2 7.5
7 M3 Mixer 3 7.5
8 M4 Mixer 4 7.5
9 FL 1 Filling Line 1 3
10 FL 2 Filling Line 2 1,5
PREMIXER PLANT
BEARING TEMPERATURE
BEARING WEAR
MEACH
DRIVEN PUMP GASKET OIL LUBRICATION MONITOR (Teikoku
SEAL
EQUIPMENT'S RUNNING/ Pump)
NO EQUIPMENT'S NAME POWER DRIVEN(60°)
NUMBER STOP
Front Rear N B
N B N B Red
KW °C °C <Oil<50% Oil<50%
1 VHP1 Vibrating Hopper 1 0.18
2 VHP2 Vibrating Hopper 2 0.18
3 SCV1 Screw Conveyor 1 11
4 SCV2 Screw Conveyor 2 11
5 M1 Mixer 1 7.5
6 M2 Mixer 2 7.5
7 M3 Mixer 3 7.5
8 M4 Mixer 4 7.5
9 FL 1 Filling Line 1 3
10 FL 2 Filling Line 2 1,5
PREMIXER PLANT

DRIVEN
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP

KW
1 VHP1 Vibrating Hopper 1 0.18
2 VHP2 Vibrating Hopper 2 0.18
3 SCV1 Screw Conveyor 1 11
4 SCV2 Screw Conveyor 2 11
5 M1 Mixer 1 7.5
6 M2 Mixer 2 7.5
7 M3 Mixer 3 7.5
8 M4 Mixer 4 7.5
9 FL 1 Filling Line 1 3
10 FL 2 Filling Line 2 1,5
UTILITY SYSTEM
VIBRATION MEASUREMENT LOCATION BEARING TEMPER
DRIVEN MOTOR/ENGINE PUMP/FAN/BLOWER/GEARBOX MOTOR
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVER ( < 8 MM/S ) DRIVEN ( < 8 MM/S ) DRIVER(60°)
NUMBER STOP
Front Rear Front Rear Front Rear
KW N AB N AB N AB N AB °C °C
1 ADC1 Air Compressor 1 11
2 ADC2 Air Compressor 2 11
3 DRY1 Air Driyer 1 2,2
4 HC 2 T Hoist Crane 2T Lt3 2
5 HC 1 T Hoist Crane 1T Lt Premixer 1
6 HC 3T Hoist Crane 3T Cargo Lift 3
7 PST Pump Circulation Tank 15
8 PUT Pump Unloading Truck1 15
9 PTS Pompa Transfer Stearin 30
10 PTR Pompa Transfer RPDB0 7.5
11 PUT Pompa Unloding Truck2 30
UTILITY SYSTEM
BEARING TEMPERATURE
MEACH BEARING WEAR
DRIVEN PUMP GASKET OIL LUBRICATION
SEAL MONITOR (Teikoku Pump)
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER DRIVEN(60°)
NUMBER STOP
Front Rear N B
N B N B Red
KW °C °C <Oil<50% Oil<50%
1 ADC1 Air Compressor 1 11
2 ADC2 Air Compressor 2 11
3 DRY1 Air Driyer 1 2,2
4 HC 2 T Hoist Crane 2T Lt3 2
5 HC 1 T Hoist Crane 1T Lt Premixer 1
6 HC 3T Hoist Crane 3T Cargo Lift 3
7 PST Pump Circulation Tank 15
8 PUT Pump Unloading Truck1 15
9 PTS Pompa Transfer Stearin 30
10 PTR Pompa Transfer RPDB0 7.5
11 PUT Pompa Unloding Truck2 30
UTILITY SYSTEM

DRIVEN
EQUIPMENT'S RUNNING/
NO EQUIPMENT'S NAME POWER REMARKS
NUMBER STOP

KW
1 ADC1 Air Compressor 1 11
2 ADC2 Air Compressor 2 11
3 DRY1 Air Driyer 1 2,2
4 HC 2 T Hoist Crane 2T Lt3 2
5 HC 1 T Hoist Crane 1T Lt Premixer 1
6 HC 3T Hoist Crane 3T Cargo Lift 3
7 PST Pump Circulation Tank 15
8 PUT Pump Unloading Truck1 15
9 PTS Pompa Transfer Stearin 30
10 PTR Pompa Transfer RPDB0 7.5
11 PUT Pompa Unloding Truck2 30
PT. ENERGI UNGGUL PERSADA
Maintenance Section - Engineering Departement

GRAFIK PREDICTIVE MAINTENANCE REPORT

WEEK 4. JANUARI 2021


NOTE : Refer to ISO 10816-7

2. DATA PREDICTIVE MAINTENANCE


AREA
IDENTIFIKA COLD
NO refinery OSBL WWTP/ETP BOILER BIODIESE KCP TOTAL
SI fract plant FILTRATI
plant PLANT PLANT PLANT L PLANT PLANT
ON PLANT
1 BIRU 0 14 5 0 15 6 0 22 62
2 HIJAU 1 7 4 0 5 0 0 16 33
3 KUNING 1 1 0 0 3 0 0 4 9
4 MERAH 0 0 0 0 0 0 0 0 0
5 STOP 61 12 12 0 18 30 7 11 151
SUB TOTAL 63 34 21 0 41 36 7 53
TOTAL 97

Control of limit
category 2
Colour Code Description Rotodynamic pumps for
industrial application
˂ 200 kw
BIRU New Commisoned ≤3,2 mm/s
HIJAU Unrestricted long-term operation 3,2>Vib≤5,1 mm/s
KUNING Restricted long-term operation 5,1>Vib≤8,5 mm/s
MERAH Vibration cause demage >8,5 mm/s

3. . POMPA DENGAN DATA VIBRASI TINGGI


A. OVERAL VALUE VELOCITY (RMS) - mm/s

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