Ho Chi Minh City University of Technology and Education

Student name: Nguyễn Đăng Duy Student ID: 21145578

ESSAY FOR MECHANISMS AND MACHINE COMPONENTS
DESIGN COURSE
TOPIC 3 PLAN 4

1. Electic motor
2. Joint
3. Reduce speed box
4. Chain drives
5. Mixing barrel
Working condition:
- Constant load, unidirectional rotation
- Working time: 5 years (300 days each year, 2 shifts per day, and 6 hours per
shift).
PLAN 4: Initial parameters:
Number Name Value
1 Moment of the working shaft (Nm) 552,5
2 Rotating speed of working shaft 126
(rev/min)
 Part 01: MOTOR SELECTION AND DISTRIBUTION OF
TRANSMISSION RATIO

I. Motor selection:
1. Determine the power of the working shaft:
6
9 , 55 ×10 × Pt T lv × nlv 552500 ×126
T lv= =¿ P lv= 6
= 6
=7 , 29(kW )
nlv 9 , 55 ×10 9 ,55 ×10
The load is static: Pt =Plv =7 , 29 kW .
2. Determine the required power on the motor shaft:
- Based on the diagram, the system includes 1 clutch,1 pair of bevel gears, 3
bearing roller gears, and 1 chain drive.
3 3
η=ηkn × ηbr × ηol ×η x =0 , 9 ×0 , 95 × 0 ,99 × 0 , 95 ≈ 0 ,79
Plv 7 , 29
Pct = = =9 , 23(kW )
η 0 , 79
As shown on table 2.3
η kn= 0,9 clutch efficiency

ηbr = 0,95 pair of bevel gear drive

η x = 0,95 chain drive efficiency

η ol= 0,99 bearing efficiency

- Preliminary ratio
u sb=uh × u x =1× 2=2

n sb=usb ×nlv =2 ×126=252 rpm

n sb<750 selection

Motor 750 rpm

- Selection of motor is satisfied by:
Pdc ≥ Pct =9 , 23 kW

n dc nsb 750 rpm

- Selection of 3-phases electric power in the given ABB Catalogue

Type motor M2QA180L8A

Power (kN) 11
Rotation 730
T s /T N 2,0
II. Distribution of transmission ratio
1. Ratio
nm 730
utt =ubr ×u x = = =5 , 79
nlv 126
u
tt 5 , 75
Select ubr =2 ,5=¿ u x = u = 2 , 5 ≈ 2 , 32
br

1,0 1,25 1,6 2,0 2,5 3,15 4,0 5,0 6,3 8,0
Try to select u x =2 ,5 (based on the given rate range)
Check the tolerance of total ratio
∆ u=¿ utt −u∨ ¿ =¿ utt −u br × u x ∨ ¿ =¿5 , 79−2, 5 ×2 , 5∨ ¿ =7 , 9 %> 4 % ¿ ¿ ¿
utt utt 5 , 79

(not satisfied)
So we must use the number that calculated => u x =2 ,3 2
2. Rotating speed of shaft:
- Rotating speed of shaft I: n I =n dc =730 rpm
I 730n
- Rotating speed of shaft II: n II = u = 2 , 5 =292 rpm
br

II n
292
- Rotating speed of shaft III: n III = u = 2 ,32 =126 rpm
x

- Rotating speed of working shaft: nlv =n III =126 rpm

3. Calculating the power on shafts:
- Power on shaft III: P III=Plv =7 , 29(kW )
lv P 7 ,29
- Power on shaft II: P II = η × η = 0 , 9 × 0 ,99 =8 ,18 ( kW )
x ol

P II 8 , 18
- Power on shaft I: P I = η ×η = 0 , 95 ×0 , 99 =8 ,69( kW )
br ol

I P
8 , 69
- Power of the motor: Pdc = η ×η = 0 , 9 ×0 , 99 =9 ,75 (kW )
kn ol
4. Calculating the torque of the shafts:
- Torque on motor’s shaft:
6
Pdc × 9 , 55× 10 9 ,75 × 9 ,55 × 106
T dc = = =127551 ,37 (N .mm)
n dc 730

- Torque on shaft I:
6
P I × 9 , 55× 10 8 ,69 × 9 ,55 × 106
T I= = =113687 , 25(N . mm)
nI 730

- Torque on shaft II:

6
P II ×9 , 55 ×10 8 , 18 ×9 , 55 ×106
T II = = =284210 , 62(N . mm)
nII 292

- Torque on working shaft:

6
Plv × 9 ,55 ×10 7 , 29 × 9 ,55 ×10 6
T lv= = =552535 ,71( N . mm)
nlv 126

Shaft Motor I II Working

parameters
Power (kW) 9,75 8,69 8,18 7,29
Ratio 1 2,5 2,32
Ratio speed 730 730 292 126
Moment 127551,37 113687,25 284210,62 552535,71
(N.mm)
 Part 02: SEQUENCE OF CALCULATION AND DESIGN THE
CHAIN DRIVE

1. Initial parameter:
- Working parameter of the chain drive:
+ Power of the chain drive shaft: P1=P II =¿ 7,18 kW
+ Rotating speed of drive shaft: n1=nII =292 rpm
+ Transmission ratio of chain drive: u =u x =2 ,3 2
- Chain type: roller chain
- Chain diameter and transmission ratio.
+ Number of teeth on small disk:
Z1 =29−2 u=29−2 ×2 , 32=24 ,36 → Z 1=25 (teeth)

+ Number of teeth on large disk:

Z 2=u Z 1=2 , 32× 25=58 → Z 2=59 (teeth)

+ Real transmission ratio:

Z 2 59
ut = = =2 ,36
Z 1 25

+ Tolerance of transmission ratio:

∆ u=¿ ut −u∨ ¿ =¿ 2 , 36−2 , 32∨ ¿ =1 , 72 %< 4 % ¿ ¿
u 2 ,32
- Determine pitch of chain
+ Calculating coefficient of working condition:
k 0=1 ,25 (The chain drive at an angle 600

k a=1 (a = (30÷ 50 ¿p

k dc=1 ,25 (Chain drive can not adjust tensor)

k d=1 (Impact load, constant and unidirectional)

k c =1 ,25 (Working 2 shift)

k bt =1 , 3 (Drip lubrication, constant and unidirectional)

k =k 0 × k a ×k dc ×k d × k c ×k bt =1 , 25× 1× 1 ,25 ×1 ×1 , 25 ×1 , 3=2 , 54

25 25
+ Coefficient of teeth: k z= Z = 25 =1
1

01 400 n
+ Coefficient of number of revolution: k n= n = 292 =1 ,34
1

+ Calculating power (choosing 1 line of chains)

Pt =P1 × k ×k z × k n=7 , 18 ×2 , 54 ×1 ×1 , 34=24 , 44 < [ P ] =32(kW )

+ Choosing pitch of chain: Based on the table, with n 01=400 rpm, The chain drive
has the pitch of chain is p = 31,75mm satisfy the conditioin of fatique is
Pt =24 , 44 ≤ [ P ] =32(kW ).

- Determine center distance and chain link:

+ Initial center distance: a = 40× P c =40 ×31 , 75=1270
+ Chain links:
2 a sb (z 1 + z 2) p
X= + + ׿
p 2 asb
+ Calculating center distance:

[ √( ) ( )]
2 2
( z1 + z2 ) ( z1 + z2 ) z 2−z 1
a ¿=0 ,25 p X − + X− −2
2 2 π

[ √( ) ( ) ]=1290 , 3(mm)
2 2
( 25+59 ) 25+59 59−25
¿ 0 , 25 ×31 , 75 124− + 124− −2
2 2 3 ,14

+ In order to reduce tensile strength on chain:

∆ a=( 0,002 ÷ 0,004 ) a=( 0,002 ÷ 0,004 ) ×1290 , 3=2 ,6 ÷ 5 , 1(mm)
¿
+ So choose a=a −∆ a=1290 ,3−4 ,3=1286(mm)
+ Test on chain impact time per second:
4 v z 1 ×n1 25 ×292
i= = = =3 , 92< [ i ] =16 (Allow )
L 15 X 15× 124

+ Durability test:
Q=88 ,5 ×1000=88500 ( N ) Weight of 1m chain q=3 , 8 kg , k đ =1 ,2
 p × z 1 × n1 31, 75 ×25 ×292
v 1= = =3 ,86 (m/s)
60000 60000
1000 × P1 1000 × 7 ,18
F t= = =1860 ,1(N )
v1 3 ,86

With: q=3 , 8 kg , k f =4
F 0=k f ×q × a × g=4 × 3 , 8× 1 ,29 × 9 ,81=192 ,35 (N)
2 2
F v =q × v 1 =3 , 8 ×3 , 86 =56 , 62(N)

Based on table above, choose [S]=10,2

Q 88500
S= = =36 , 67> [ S ] =10 , 2
k đ × F t + F 0 + F v 1 , 2× 1860 ,1+192 , 35+56 , 62

 So the chain drive satisfies the durable condition.

- Determine pitch circle diameter d 1 , d 2 :
p 31, 75
d 1= = =253 , 32(mm)
sin
( ) ( )
π
z1
sin
π
25

p 31, 75
d 2= = =596 , 55(mm)
sin
( ) ( )
π
z2
sin
π
59

- Determine outside diameter d a 1 , d a 2 :

[
d a 1= p × 0 , 5+ cot
( )]
π
z1 [
=31 , 75 × 0 , 5+cot
π
25 ( )]
=267 , 2 ( mm )

[
d a 2= p × 0 , 5+cot
( )]
π
z2 [
=31 , 75 × 0 ,5+ cot
π
59 ( )]
=611, 58 ( mm )

- Determine inside diameter d f 1 , d f 2 :

+ Bottom radius r:
r =0,5025 d 1+ 0 , 05=0,5025 ×19 ,05+ 0.05=9 , 62(mm)
d f 1=d 1−2 r=253 ,32−2× 9 , 62=234 , 08 (mm)

d f 2=d 2−2 r =596 ,55−2 ×9 , 62=577 , 31(mm)

- Investigate the chain for contact strength:

Choose A= 262(mm 2)
k r=0 , 42
−7 3 −7 3
F vđ =13 ×10 × n1 × p × m=13 ×10 × 292× 31 ,75 ×1=12, 15(N )

√
σ H =0 , 47 × k r ( F t × k d + F vđ ) ×
E
A ×k d √
=0 , 47 × 0 , 42 ( 1860 , 1× 1+12 ,15 ) ×
2 ,1 ×10 5
262 ×1
¿ 373 , 13 ( MPa ) < [ σ H ]=600 (MPa)

Choose C45 steel

- Force acting on shaft :

F r=k x × F t=1 , 15 ×1860 , 1=2139 , 12(N )