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Audit Report of Employee’s Personal LOTOTO locks FCCL (JB) Plant.

Audit Conducted By:


1. Sardar Shujja AM HSE
2. Muhammad REHAN SAM E&I

Report
Audit was conducted to check Personal LOTOTO locks randomly from the following employees of
different departments.

S.No Name Designation Area Department Lock Status


1 Muhshtaq Hussain TO Raw Mill II Mechanical Available
2 Aurengzeb Fitter Raw Mill II Mechanical Available but Faulty
3 Arshad Ali TO Raw Mill I Mechanical Available
4 Zafar Iqbal Assitant Fitter Raw Mill II Mechanical Available
5 Nasir Amin Attendent Mechanical workshop Mechanical Available
6 Fazal Ur Rehman Welder Mechanical workshop Mechanical Available
7 Abid Hussain Welder Mechanical workshop Mechanical Available
8 Abid Hussain TO Cooler/Coal Mill II Mechanical Available
9 Salman Salim SAM Cooler/Coal Mill II Mechanical Available
10 Bashir Ahmed TO Packing Plant I Mechanical Available
11 Arshad Ali Sr.Fitter Packing Plant I Mechanical Available
12 Saeed Ahmed Sr. Fitter Cement Mill II Mechanical Available
13 Saeed ur Rehman Helper Packing Plant II Mechanical Available
14 Shahid Khan Sr. Fitter Packing Plant II Mechanical Available
15 Muhammad Haris SAM Raw Mill Electrical Available
16 Shakeel Ahmed Sr.Electrician Raw Mill Electrical Available
17 Muhammad Waqas Sr.Electrician Kiln II Electrical Available
18 Qasim Ali Khan Electrician Cooler II Electrical Available
19 Saqlain Shah TO Electrical Workshop Electrical Available
20 Munir Yaqub Winder Electrical Workshop Electrical Available
21 Shafaqat Hussain AC Technician AC Workshop Electrical Available
22 Abrar Hussain TO Cement Mill II Electrical Available
23 Muhammad Arslan Helper Cement Mill II Electrical Available
24 Iftikhar Ahmed Sr.Electrician Packing Plant II Electrical Available
25 Abdul Latif Sr.Electrician Ball Mill Electrical Available
26 Shuja Ud Din Electrician Electrical Shift Electrical Available
27 Abdul Basit Shah TO Kiln II Production Available
28 Khurram Shahzad Attendent Kiln II Production Available
29 Raja Naveed TO Kiln II Production Available
30 Yasir TO Raw Mill Production Available
31 Khalid Attendent Raw Mill Production Available
32 Sikandar Attendent Raw Mill Production Available
33 Awais Paracha SAM Packing Plant Production Available
34 Hameed Awan TO Packing Plant Production Available
35 Shahid Mehmood Attendent Packing Plant I Production Not Available
36 Kaleem Arif LCR Operatpr Packing Plant I Production Not Available
37 Rashid Khan LCR Operatpr Packing Plant II Production Not Available
38 Alamgir TO Kiln II Instrument Available
39 Aftab TO Raw Mill Instrument Available
40 Siddique TO Raw Mill Instrument Available
41 Waseem Nawaz Technician Kiln II Instrument Available
42 Tahir Technician Kiln II Instrument Available
43 Saqib TO Shift Instrument Available
44 Irfan Shah TO Packing Plant Instrument Available
45 Manan Helper Packing Plant Instrument Available
46 Danish Helper Packing Plant Instrument Available

Red Highlighted employees in the list and all apprentices don not have personal LOTOTO locks.

1. Shifting of transformer form FCCL-JB plant to Workshop.


2. Testing of transformer before job start. Provide tests report.
3. Removal of transformer active part from main tank.
4. Replacement of tap changer.
5. Transformer winding coil work
6. Replacement of transformer top plate gas kit and MV/LV bushings oil seals.
7. Coil assembly ovening.
8. Degasification and dehydration of transformer oil.
9. Final test reports after job completion.
10. Shifting of transformer from Workshop to FCCL-JB plant.
11. Commissioning of transformer at FCCL-JB plant site.
12. Party will give 1 year transformer operation warranty certificate of maintenance work done.

13. Unloading/loading at workshop responsibility


14. Receiving tests report
15. Dismantling of motor parts at workshop
16. Removal of rotor and bearing
17. Rebuild with metal filled compound/cold welding of NDE bearing Housing of motor end shield.
18. Resizing of rebuilt end-shield as per bearing-housing fit tolerance of motor end-shield.
19. Installation of rotor and bearing .
20. Rotor balancing along with report of balancing
21. Motor Complete overhauling including washing, drying and repainting of motor winding as
well as other parts.

22. Mechanical and electrical tests report submission.


23.

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