KORADI TPS EXPANSION PROJECT – 3 x 660 MW L&T-S&L LIMITED

LARSEN & TOUBRO LIMITED

(UNIT #8, 9 & 10), KORADI, MAHARASHTRA
PART – I Rev.: 0
MAIN PLANT PACKAGE PLANT OPERATION AND CONTROL
PHILOSOPHY
L&T Project No. : C10901
Document No.: L555-00P-00101
L&T-S&L Job No.: L555000

ATTACHMENT 7.1.18
SYSTEM DISCRIPTION FOR
FUEL OIL SYSTEM
 KORADI TPS EXPANSION PROJECT - 3 x 660 MW
(UNIT # 8, 9 & 10), KORADI, MAHARASHTRA
OWNER:

MAHARASHTRA STATE POWER GENERATION CO. LTD.

OWNER’S CONSULTANT:

DEVELOPMENT CONSULTANTS PRIVATE LIMITED

CONTRACTOR:
LARSEN & TOUBRO LIMITED

L&T’S CONSULTANT:
L&T-SARGENT & LUNDY LIMITED

FOPH COTRACTOR
THERMOSYSTEMS PRIVATE LTD.

L&T-S&L JOB No.: L555000 L&T PROJECT No.: C10901

TITLE: CONTROL PHILOSOPHY & SYSTEM WRITEUP

SPEC. TITLE: SPEC. NO.: VOLUME :

TOTAL NO. OF PAGES. :

REV: E
DOC/DRG NO. : TSPL-P193-WRT-902 TOTAL NO. OF ATTACHMENTS :
L&T OWNER / OWNER’S CONSULTANT

DOC. CATEGORY: A I REVIEW / APPROVAL CODE: TL No.:

(USE TICK MARK)

1 DISTRIBUTED

2 APPROVED

ISSUED FOR APPROVED EXCEPT AS NOTED, FORWARD FINAL

3
DRAWING
INFORMATION APPROVAL
APPROVED EXCEPT AS NOTED, RESUBMISSION
4
INQUIRY ORDER REQUIRED

CONSTRUCTION/ 5 DISAPPROVED
AS BUILT
DESIGN
6 FOR INFORMATION
SIGN : DATE: NAME DISCIPLINE SIGN. DATE

REVISION CERTIFICATION

REVISION No. PREPARED REVIEWED APPROVED

NAME
NAME DATE DATE NAME DATE
MECH CIVIL ELEC C&I
A Ravi 13.02.12 Ravi SJ
B Ravi 02.07.12 Ravi SJ
C Ravi 27.09.12 Ravi SJ
D Ravi 05.12.13 Ravi SJ

E Ravi 19.02.13 Ravi SJ

1. INTRODUCTION:

Control Philosophy & System write‐up presented here covers pressurizing, heating of HFO fuel
oil, HFO & LDO re‐circulation, oil supply and return piping to/from boiler area, recovery of drain
oil in boiler area.

2. SYSTEM CONFIGURATION:
Following equipments are covered under Fuel Oil Pressurizing & Heating System:

a) Light Diesel Oil system (LDO)

i. LDO Pressurising pump strainer 22 m3/ Hr ‐ 1 No

ii. LDO Pressurising pumps 22 m3/ Hr ‐ 2 Nos
iii. Pressurizing system, supply lines to boiler and drain lines ‐ 1 Set

b) HFO (Heavy Fuel Oil) system

i. HFO Pressurising pump strainer 52 m3/ Hr ‐ 4 Nos

ii. HFO Pressurising pumps 52 m3/ Hr ‐ 4 Nos
iii. HFO Inline heaters ‐ 4 Nos
iv. HFO Inline heater outlet strainers ‐ 4 Nos
v. HFO coolers ‐ 2 Nos
vi. Pressurizing & heating system, supply and return lines to/from
Boiler area ‐ 1 Set

c) Steam & Condensate System

i. Pressure Regulating Station 16Kg/Cm2 (a) to 4.5Kg/Cm2 (a) ‐ 1Set

ii. Steam Floor Coil for drain oil tanks ‐ 4Sets
iii. Steam Header, branch lines ‐ As reqd
iv. Condensate Headers, branch lines & Steam traps ‐ As reqd
v. Condensate Flash tank 6 m3 ‐ 1 No

d) Drain Oil recovery system

i. Drain Oil Tank in FO area 10 m3 ‐ 1Nos

ii. Drain Oil Pumps FO area 10 m3/ Hr ‐ 2Nos
iii. Drain oil Tanks in boiler area 4 m³ ‐ 3Nos
iv. Drain oil Pumps in boiler area 4m³/ Hr ‐ 6Nos

e) Oily Water System

i. Sump pumps in FO area 10 m3/ Hr ‐ 2 Nos

f) Cooling water system

i. Cooling water supply & return ‐ 1Set

g) Instrumentation and Control (detailed in following section) ‐ As reqd

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3. INSTRUMENTATION:

Following table illustrates the instruments provided at various equipment of fuel oil handling
system

Sl. Equipment / Instrument Qty Purpose Remarks

No

HFO Pressurizing System (Control Through DCS)

P&ID No: TSPL-P193-PID-101

i) Differential Pressure Indicator 4 For differential Provided across each

(00ERB36CP101/00ERB36CP102/ pressure Pressurizing pump
00ERB36CP103/00ERB36CP104) indication in suction filter
local Range : 0-1Kg / Cm2
ii) Differential Pressure Switch 4 For high Provided across each
(00ERB36CP401/00ERB36CP402/ differential pressurizing pump
00ERB36CP403/00ERB36CP404) pressure alarm suction filter
DCS & Range : 0.1 to 0.5bar
interlock to Set Point : 0.25Kg /
Pumps Cm2
iii) Pressure Switch PSAL 1 For Common Provided on
(00ERB36CP251) Suction header HFO Pressurizing
pressure of common suction Header
HFO Range(-)0.5 to (+)0.5
pressurizing Kg / Cm2
pumps Filters Set Point:0.05Kg / Cm2
Low Alarm on
DCS through
PSAL
iv) Pressure Indicator 13 For line HFO day tanks outlet
(00ERB36CP531) pressure common header
(00ERB36CP532/00ERB36CP533 indication Range: 0–2 Kg/Cm2
00ERB36CP534/00ERB36CP535) locally Suction side of strainer.
Range: 0–2 Kg/Cm2
(00ERB36CP536/00ERB36CP537 Nos-4
00ERB36CP538/00ERB36CP539) Suction side of
pressurizing pumps.
(00ERB36CP540/00ERB36CP541 Range: 0–2 Kg/Cm2
4Nos
00ERB36CP542/00ERB36CP543)
Discharge side of each
pressurizing pump.
Range: 0-40Kg/Cm2
4Nos
v) Pressure Switch PSL 4 For Suction Each HFO Pressurizing
(00ERB36CP256/00ERB36CP257) pressure of Pump suction line
(00ERB36CP258/00ERB36CP259) HFO Range(-)0.5 to (+)0.5
pressurizing Kg / Cm2
pumps Low Set Point:0.03Kg / Cm2
pressure
interlock for
auto start of

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TSPL-P193-WRT-902-E Page 2 of 21
 stand by pump
& alarm on
DCS .
vi) Pressure Transmitter 8 For lineProvided on discharge
(00ERB36CP121/ 00ERB36CP122 pressure line of each
00ERB36CP123/ 00ERB36CP124 sensing and pressurizing pumps
00ERB36CP128/ 00ERB36CP129 signaling toRange:0-55 Kg/Cm2
00ERB36CP130/ 00ERB36CP131) DCS. Regulate Set point PID:
control valve 26.5Kg/Cm2
through DCS 4-20MA signal to DCS
to controlling &
monitoring of pressure.
vii) Temperature Indicator 4 For HFO Provided on each
(00ERB36CT531/ 00ERB36CT532 temperature strainer inlet.
00ERB36CT533, 00ERB36CT534) indication Range:0-100deg
locally

viii) Pressure Transmitter 2 For line Provided on common

(00ERB36CP125/ 00ERB36CP126) pressure discharge header of
sensing and pressurizing pumps
signaling to Range:0-55Kg/Cm2
DCS. 4-20MA signal to DCS
to monitoring of
pressure.
ix) Pressure Switch 2 For discharge Provided on
(00ERB36CP260/ 00ERB36CP261) pressure of HFO Pressurizing
HFO common discharge
pressurizing Header
pumps low Range:10 to 40 Kg /
pressure Cm2
interlocks for Set Point :25&23.5 Kg /
pumps & Cm2
alarm through
DCS
x) Temperature Element (Duplex 2 For sensing Provided on common
RTD) line temp. & inlet line of Inline
(00ERB36CT051/00ERB36CT052) signaling to heaters.
DCS for Range: 0 – 100 Deg C.
Monitoring the
temperature

xi) Temperature Element (Duplex 8 For sensing Provided on outlet line

RTD) line temp. & of each Inline heaters.
signaling to Range: 0 – 200 Deg C.
(00ERB36CT053/ 00ERB36CT054 regulate steam Operating set
00ERB36CT055/ 00ERB36CT056) control valve point:120deg.C
(00ERB36CT064/65/66/67) TCV through High alarm: 125deg.C
DCS . PID Low alarm:115deg.C
loop in DCS
shall control
the valve .

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TSPL-P193-WRT-902-E Page 3 of 21
 xii) Local Push button stations (L&T 4 For starting Will be wired to pump
scope) and stopping feeder in purchaser
of pumps from MCC
local itself
xiii) Differential Pressure Indicator 4 For differential Provided across each
(00ERB36CP111/ 00ERB36CP112 pressure Inline heater discharge
00ERB36CP113/ 00ERB36CP114) indication in filter
local Range : 0-1Kg / Cm2
xiv) Differential Pressure Switch 4 For highProvided across each
(00ERB36CP410/ 00ERB36CP411 differential Inline heater discharge
00ERB36CP412/ 00ERB36CP413) pressure alarm filter
on DCS Range : 0.1 to 0.5 Kg /
Cm2Set Point : 0.4Kg /
Cm2
xv) Temperature Indicator 5 For HFO Provided on Heaters
(00ERB36CT536/ 00ERB36CT537 temperature outlet header& supply
00ERB36CT538/ 00ERB36CT539 indication lines boiler area
00ERB36CT540) locally Range:0-200deg.c
xvi) Pressure Indicator 1 For line Provided on boiler
(00ERB36CP544) pressure supply header.
indication Range:0-40kg/cm2
locally
Temperature Element (Duplex 1 For sensing Provided on common
xvii) RTD) line temp. & outlet header line of
(00ERB36CT057) signaling DCS Inline heaters.
for monitoring Range: 0 – 200 Deg C.
the
temperature.
xviii) Pressure Transmitter 1 For line Provided on common
(00ERB36CP127) pressure discharge header of
sensing and pressurizing pumps
signaling to Range:0-55 Kg/Cm2
DCS. For Monitoring of pr essure.
monitoring
Pressure in
DCS
ixx) Pressure Indicator 3 For line Provided on HFO cooler
(00ERB36CP546/ 00ERB36CP547 pressure common inlet header.
00ERB36CP552) indication Range:0-10kg/cm2
locally Provided on HFO cooler
common outlet header.
Range:0-10kg/cm2
Provided on HFO
Coolers cooling outlet
line
Range:0-6 kg/cm2
xx) Temperature Indicator 3 For HFO Provided on HFO cooler
(00ERB36CT541/00ERB36CT542 temperature cooling water Inlet, and
00ERB36CT543) indication outlet & HFO cooler oil
locally outlet header.
Range:0-100deg.C

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TSPL-P193-WRT-902-E Page 4 of 21
 xxi) Temperature Element (Duplex 1 For sensing Provided on common
RTD) line temp. & outlet line of oil coolers.
(00ERB36CT058) signaling to Range: 0 – 200 Deg C.
regulate steam Operating set point:
control valve 60deg.C
TCV through High alarm:
DCS.PID loop 65deg.CLow
shall be used in alarm:55deg.C
DCS to control
the valve
xxii) Temperature Element (Duplex 4 For tank Provided on tank oulet
RTD) suction heater lines.
(*00ERB36CT060/61/62/63) control through Range: 0 – 100 Deg C.
DCS.
xxiii) *Level Transmitter 2 For sensing oil Provided on HFO Day
(00EBG03CL201/00EBG03CL202) level in the Tanks.4-20mA level
tank, Wired to signal to DCS for level
DCS where controlling &
level is Monitoring purpose
displayed. Range: 0-7.5M
xxiv) *Side Mounted Level Switches 4 For High, Low Proved on On HFO Day
*(00LBG02CL001/00LBG02CL002 alarm on DCS Tanks
00LBG05CL001/00LBG05CL002) - Trip HFO
Pressurizing
pumps when High Level :6.936M
oil level in Low Level:0.75M
the storage
tank is Low
level

LDO Pressurizing System (Control Through DCS)

(P&ID No:TSPL-P193-PID-102)

i) Differential Pressure Indicator 1 For Provided LDO

(00EGD36CP591) differential Pressurizing pump
pressure common suction filter
indication in Range : 0-1Kg / Cm2
local
ii) Differential Pressure Switch 1 For high Provided LDO
(00EGD36CP252) differential pressurizing pump
pressure alarm common suction filter
on DCS Range: 0.1 to 0.5 Kg /
Cm2
Set Point : 0.25Kg /
Cm2

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TSPL-P193-WRT-902-E Page 5 of 21
 iii) Pressure Indicator 3 For line Provided on Common
(00EGD36CP531/ 00EGD36CP532 pressure suction header &
/ 00EGD36CP533) indication Suction side of each
locally LDO pressurizing
pump.
Range: 0 to 2Kg/Cm2
iv) Temperature Element (Duplex 1 For sensing LDO Pressurizing
RTD) line temp. & Pumps common
(00EGD36CT051) signaling DCS Suction Header
for
temperature Range: 0 – 100 Deg C.
monitoring

v) Pressure Switch 3 For Common Provided on

(00EGD36CP251) Suction LDO Pressurizing
(00EGD36CP253/ header common suction
00EGD36CP254) pressure of Header& suction of
LDO each pressurizing pump)
pressurizing Range(-)0.5 to (+)0.5
pumps Filters Kg / Cm2
Low Alarm Set Point:0.05Kg /
on DCS Cm2- 1no
through PSAL 0.03 Kg / Cm2-2Nos

vi) Pressure Indicator 3 For line Provided on Common

(00EGD36CP534/ 00EGD36CP535 pressure discharge header &
00EGD36CP536) indication Discharge side of each
locally LDO pressurizing
pump.
Range: 0-40Kg/Cm2

vii) Pressure Transmitter 6 For line Provided on discharge

(00EGD36CP121/ 00EGD36CP122 pressure line of each
00EGD36CP123/00EGD36CP124 sensing and pressurizing pumps &
00EGD36CP124/00EGD36CP125 signaling to boiler supply header
00EGD36CP126) DCS. Range:0-55 Kg/Cm2
Regulate Set point in DCS:
control valve 26.5kg/cm2
through DCS
4-20mA signal to DCS
to controlling &
monitoring of pressure.
viii) Local Push button stations (L&T 3 For starting Will be wired to pump
Scope) and stopping feeder in purchaser
of pumps MCC
from local
itself
ix) Temperature Indicator 1 For LDO Provided on boiler
(00EGD36CT531) temperature supply header.
indication Range:0-100deg.c
locally

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TSPL-P193-WRT-902-E Page 6 of 21
 x) Pressure Indicator 1 For line LDO DaY TK
(00EGD36CP537) pressure Recirculation line
indication Range:0-10kg/cm2
locally
xi) Pressure Switch 2 For discharge Provided on
(00EGD36CP255/ pressure of LDO Pressurizing
00EGD36CP256) LDO common discharge
pressurizing Header
pumps low Range:10 to 40 Kg /
pressure Cm2
interlocks for Set Point :25 Kg /
pumps & Cm2-1No
alarm through &23.5 Kg / Cm2-1No
DCS

xii) *Level Transmitter 1 For sensing Provided on LDO Day

(00EBD03CL201) oil level in the Tanks Tanks.4-20mA
tank, Wired to level signal to DCS for
DCS where Tank level controlling
level is & Monitoring purpose
displayed. Range: 0-7.1M
xiii) *Side Mounted Level Switches 2 For High, Proved on On LDO
*(00LBG04CL001/00LBG04CL002) Low alarm on Day Tanks
DCS
- Trip HFO
Pressurizin High Level :6.936M
g pumps Low Level:0.5M
when oil
level in the
storage
tank is Low
level

Steam Supply Lines (Control Through DCS) P&ID No:TSPL-P193-PID-101B

xiii) Temperature control valves - For steam Provided on steam inlet

Regulating type 4 control of line for
(00EGT17AA082/00EGT17AA083/ Inline heaters • Inline heater -4Nos
00EGT17AA084/00EGT17AA085) through DCS.

Pressurizing recirculation system of HFO&LDO Control through DCS

P&ID No:TSPL-P193-PID-101

xiv) Pressure Control Valve -Regulating For oil Provided on HFO &
type 6 pressure LDO pressurizing pump
(00ERB36AA081/00ERB36AA082 control recirculation line.
00ERB36AA083/00ERB36AA084)

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TSPL-P193-WRT-902-E Page 7 of 21
 Steam Pressure Reducing Station P&ID No:TSPL-P193-PID-101B

xv) Pressure Indicator 2 For line Provided on Steam

(00EGT17CP532 / pressure inlet& Out let header of
00EGT17CP533) indication PRS station.
locally Range: 0-25kg/cm2
0-6kg/cm2

xvi) Temperature Indicator 2 For line Provided on Steam

(00EGT17CT535/00EGT17CT536) temperature inlet& Out let header of
indication PRS station.
locally Range :0-100Deg.

Drain Oil Tank FO Area: Controlled through DCS

P&ID No:TSPL-P193-PID-101A

xvii) Temperature Indicator 1 For Tank oil Provided on tank shell

(00LCN13CT537) temperature Range 0‐100Deg.C
indication
locally
xviii) Level Indicator‐Tubular type 1 For local Provided on Tank
(00ERB36CL531) indication of
oil level in the
tank
xix) Level Switch 3 For High , Top mounted, 1 set
(00ERB36CL251 /00ERB36CL252 Low& low low point
/00ERB36CL253) Oil Level
Alarms &
Pumps
interlocks on
DCS
xx) Temperature switch 2 For High and Provided on tank shell
(00ERB36CT251/00ERB36CT252) Low Oil High alarm:65deg.C
temperature Low alarm:55deg.c
Alarm on DCS
Trip steam
control valve
when
temperature
is high.
xxi Temperature Element (Duplex 1 For sensing Provided on drain oil
RTD) oil temp. & tank shell.
(00ERB36CT059) signaling to Range: 0 – 200 Deg C.
DCS to Set Point:60deg.c
control the High alarm:65deg.C
ON/OFF Low alarm:55deg.c
control valve

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TSPL-P193-WRT-902-E Page 8 of 21
 xxii) Local Push button station(L&T 2 For starting Will be wired to pump
scope) and stopping feeder in purchaser
of pumps MCC
from local
itself
xxiii) Pressure Indicator 2 For line Provided on Drain oil
(00ERB36CP548/ 10ERB36CP549) pressure pumps common
indication discharge pipeline
locally Range 0‐6Kg / Cm2
Drain Oil Tanks Boiler Area I,II,III Controlled Through DCS
P&ID No:TSPL-P193-PID-101A

i) Temperature Indicator 3 For Tank oil Provided in the thermo

(08ERB36CT531/09ERB36CT532 temperature well on tank shell
10ERB36CT533) indication Range 0‐100Deg.C
locally
ii) Level Indicator‐Tubular type 3 For local Provided on Tank
(08ERB36CL531/09ERB36CL532 indication of
10ERB36CL533) oil level in the
tank
iii) Level Switch 9 For High , Top mounted, 1 set
(08ERB36CL251/08ERB36CL252 Low& low low point
08ERB36CL253/09ERB36CL254/ Oil Level
09ERB36CL255/09ERB36CL256 Alarms &
/10ERB36CL257/10ERB36CL258 Pumps
/10ERB36CL25) interlocks on
DCS
iv) Temperature switch 6 For High and Provided on tank shell
(08ERB36CT251/08ERB36CT252 Low Oil High alarm:65deg.C
09ERB36CT253/09ERB36CT254/ temperature Low alarm:55deg.c
10ERB36CT255/10ERB36CT256) Alarm on DCS
Trip steam
control valve
when
temperature
is high.
v) Temperature Element (Duplex 3 For sensing Provided on drain oil
RTD) oil temp. & tank shell.
(08ERB36CT051/09ERB36CT052 signaling to Range: 0 – 200 Deg C.
10ERB36CT053) DCS to
control the Set Point:60deg.c
ON/OFF High alarm:65deg.C
control valve Low alarm:55deg.c
vi) Local Push button station (L&T 6 For starting Will be wired to pump
scope) and stopping feeder in purchaser
of pumps Panels.
from local
itself

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TSPL-P193-WRT-902-E Page 9 of 21
 vii) Pressure Indicator 6 For line Provided on Drain oil
(08ERB36CP531/08ERB36CP532 pressure pumps common
09ERB36CP533/09ERB36CP534 indication discharge pipeline
10ERB36CP535/10ERB36CP536) locally Range 0‐16Kg / Cm2

Sump Pit DOT AREA: (Control Through DCS)

P&ID No:TSPL-P193-PID-101A

i) Level Switch 3 For High , Top mounted, 1 set

(00EGT16CL251/00EGT16CL252 Low& low point
00EGT16CL253) low Oil Level
Alarms &
Pumps
interlocks on
DCS
ii) Local Push button station (L&T 2 For starting Will be wired to pump
Scope) and stopping feeder in purchaser
of pumps Panels.
from local
itself
iii) Pressure Indicator 2 For line Provided on Drain oil
(00GMT16CP550/00GMT16CP 551) pressure pumps common
indication discharge pipeline
locally Range 0‐4Kg / Cm2

Condensate Flash Tank P&ID No:TSPL-P193-PID-101B

i) Pressure Indicator 1 For tank Provided on Flash Tank

(00LCN13CP534) pressure Range 0‐4Kg / Cm2
indication
locally
ii) Temperature Indicator 1 For Tank oil Provided in the thermo
(00LCN13CT537) temperature well on tank shell
indication Range 0‐300Deg.C
locally
iii) Level Indicator‐Reflex type 1 For local Provided on Flash Tank
(00LCN13CL531) indication of
condensate
level in the
tank

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TSPL-P193-WRT-902-E Page 10 of 21
4. HFO SYSTEM:

a. CONTROL PHILOSOPHY OF HFO PRESSURIZING PUMPS:

HFO Pressurizing system consists of four pumps out of which any 3 pumps (00ERB36AP001/
00ERB36AP002/00ERB36AP003)are working and other one(00ERB36AP004) is stand by.

1) Start permissive:
a. Operator shall ensure that discharge manual valve of selected HFO Day Tank is open.
b. Operator shall ensure that oil level in the selected HFO Day Tank is “Not Low”. Low level
switch (is connected to DCS and interlocked for start permissive in DCS ).
c. Ready to start feedback signal from MCC.
d. Ensure discharge line valve of selected pump is in open condition.
e. Manual valves of selected Inline heaters shall be open.
f. Temperature of the oil in pipeline will be 60deg.C.
g. There should not be any respective protection acted on this pump.
2.Local operation:
a. HFO pressurizing pumps can be started manually from Local Push button Station or DCS
b. Pump can be stopped from LPBS or DCS.
3.Control & Protections:
a. In case working pump trips due to electrical/ mechanical faults there will an alarm on DCS.
On receipt of alarm stand by pump starts Manually(by operator) if it is in manual mode &
if it is automode stand by pump will start automatically, interlock is provided in the DCS
i. Filter clogged/ chocked – Mechanical fault.
A Differential
Pressure(00ERB36CP401/00ERB36CP402/00ERB36CP403/00ERB36CP404)Switch ( is
provided across the pump suction filter & wired to DCS to give high Diff. pressure signal in
case filter gets clogged/ chocked and differential pressure is high. High differential alarm in
DCS This annunciation is used to get operator attention indicating suction filter is choked.
Operators can take-up maintenance of the filter suitably by manually open/ close the required
valves in the system.
ii. Over Load – Electrical fault
OLR in MCC to be reset manually or any MCC module/electrical fault
iii. Low pressure in pump suction header

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TSPL-P193-WRT-902-E Page 11 of 21
 In case there is low pressure in pump suction header due to lack of oil in line. Pressure
switch low(00ERB36CP251) on header will give an alarm. On receipt of this alarm; oil
level in tank & open/close position of manual valves at suction heater oil outlet to be
checked.
b. One (1No) pressure switch (00ERB36CP256/00ERB36CP257/00ERB36CP256
00ERB36CP258)is provided on suction line of the each pressurizing pumps. On low
pressure respective pressure pump shall trip & low pressure alarm on DCS. Auto start of
standby pump should be from common header PT’s(00ERB36CP125/00ERB36CP126)
c. Two (2Nos) pressure transmitters(00ERB36CP121/00ERB36CP122/00ERB36CP123
(00ERB36CP124/00ERB36CP128/ 00ERB36CP129 00ERB36CP130/00ERB36CP131)
are provided on pressurizing pump discharge line. High pressure will open recirculation
control valve to release excess pressure.
d. Two (2Nos) pressure transmitters (00ERB36CP125/00ERB36CP126)are provided on
common discharge line of the pumps to give high & low pressure alarm on DCS.
i. If the pumps common headers discharge pressure is low the standby pump shall start
automatically and a low pressure alarm DCS.
e. If the level in the Day Tank tank reaches Low level set point there will be a l low level
alarms annunciation on DCS. An interlock is provided on DCS to trip the pressurizing
pump whenever oil reaches to low level.
f. A level Transmitter to give 4-20mA re transmission signal to DCS for level indication in
DCS. This Level Transmitter signal shall also be used in logic of DCS for protections and
alarms along with respective level switch.
g. HFO pressurizing pumps ON, OFF, Overload trip, Ready to start and LPBS stop signal &
current signal shall be indicated on DCS.

5. LDO SYSTEM:

a. CONTROL PHILOSOPHY OF LDO PRESSURIZING PUMPS:

LDO Pressurizing system consists of two pumps in which one pump is working
(00EGD36AP001)and other one is stand (00EGD36AP002)by.

2) Start permissive:
a. Operator shall ensure that discharge manual valve of LDO Day Tank is open.
b. Operator shall ensure that oil level in the LDO storage tank is “Not Low”. low level switch
(is connected to DCS and interlocked for start permissive in DCS ).
c. Ready to start feedback signal from MCC .
d. Ensure discharge line manual valve is in open condition.
e. There should not be any respective protection acted on this pump.
4.Local operation:

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TSPL-P193-WRT-902-E Page 12 of 21
 a. LDO pressurizing pumps can be started manually from Local Push button Station or DCS
local to MCC
b. Pump can be stopped from LPBS or DCS.
5.Control & Protections:
a. In case working pump trips due to electrical faults there will an alarm on DCS. On receipt
of alarm stand by pump starts manually (by operator ), if it is in manual mode & if it is
automate pump will start automatically. In auto mode before starting stand by pump it
check condition of filter if the differential pressure across filter is high then pumps will not
start., interlock is provided in the DCS.
i. Filter clogged/ chocked – Mechanical fault.
A Differential Pressure Switch(00EGD36CP252) is provided across the pump suction filter &
wired to DCS to give high Diff. pressure signal in case filter gets clogged/ chocked and
differential pressure is high. High differential alarm in DCS This annunciation is used to get
operator attention indicating suction filter is choked. Operators has to change over filter & can
take-up maintenance of the filter suitably by manually open/ close the required valves in the
system.
ii. Over Load – Electrical fault
OLR in MCC to be reset manually or any MCC module/electrical fault
b. In case there is low pressure in pump suction header due to lack of oil in line. Pressure
switch low(00EGD36CP251) on header will give an alarm. On receipt of this alarm; oil
level in tank & open/close position of manual valves at suction heater oil outlet to be
checked.
c. One (1No) pressure switch (00EGD36CP253/00EGD36CP254)is provided on suction line
of the pressurizing pumps. On low pressure respective pressure pump shall trip and auto
start of stand by pump & low pressure alarm on DCS.
d. Two (2Nos) pressure transmitters (00EGD36CP121/ 00EGD36CP122/00EGD36CP125/
00EGD36CP126)are provided on pressurizing pump discharge line. For High pressure will
open recirculation control valve to release excess pressure.

e. Two (2Nos) pressure transmitters (00EGD36CP123/ 00EGD36CP124) are provided on

common discharge line of the pumps to give high & low pressure alarm on DCS.
i. If the pumps discharge common header pressure is low the standby pump shall start
automatically and a low pressure alarm DCS.
f. Two nos of pressure switches (00EGD36CP255/ 00EGD36CP256) also are provided on
common discharge line of the pumps to give low pressure alarm & low pressure interlock
for to trip running pump.
g. If the level in the storage tank reaches Low &Low Low level set point there will be a
low& low low level alarms annunciation on DCS. An interlock is provided on DCS to trip
the pressurizing pump whenever oil reaches to low low level.
h. A level Transmitter to give 4-20mA re transmission signal from to DCS for level
indication in DCS. This Level Transmitter signal shall also be used in logic of DCS for
protections and alarms along with respective level switch.
i. LDO pressurizing pumps ON, OFF, Overload trip, Ready to start and LPBS stop signal &
current signal shall be indicated on DCS.

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TSPL-P193-WRT-902-E Page 13 of 21
6. CONTROL PHILOSOPHY OF DRAIN OIL PUMPS:( FO & Boiler Area)

HFO Drain oil system consists of two pumps(00ERB36AP005/00ERB36AP006)/

(08ERB36AP001/08ERB36AP002)/ (09ERB36AP001/09ERB36AP002)/
(10ERB36AP001/10ERB36AP002) in which one is working and other one is stand by.
1) Start permissive:
a. Operator shall ensure that inlet manual valve of selected HFO Day Tank is opened.
b. Operator shall ensure that oil level in the DOT is “Not Low”. Low-Low level switch
(00ERB36CL252)/ (08ERB36CL252)/ (09ERB36CL252)/ (09ERB36CL252) is connected
to DCS and interlocked for start permissive.
c. Ready start feedback signal from MCC/LSCP.
2) Manual / Auto Operation:

2. Manual / Auto Operation:

a. Manual / Auto selection shall be done manually from DCS
b. In Manual mode Pumps Start & Stop manually from DCS and running pump will trips if
oil level is low.
c. In Auto mode pumps Starts automatically whenever Drain oil tank reaches high level.
Pump can be stopped automatically.
3) Control & Protections:

a. Pumps will starts only if tank oil temperature reaches 60deg.C .If oil below 60deg.C the
pumps will trip.
b. Three Nos level switch is provided on Drain oil tanks to give High/ Low/Low Low level
alarm on DCS
i. If the oil level (00ERB36CL253/08ERB36CL253/09ERB36CL253/10ERB36CL253)
in the DOT is reaches High set point selected pump should start to transfer the oil to
selected HFO Storage tank.
ii. If the oil level (00ERB36CL251/08ERB36CL251
09ERB36CL251/ 10ERB36CL251) in the DOT reaches low set point Drain oil pump
will trip. A Low level alarm will give on DCS
7. CONTROL PHILOSOPHY OF OIL WATER COLLECTION SUMP :

Oil collection sump system consists of Two pumps(00GMT16AP001/ 00GMT16AP002) in

which one is working and other one is stand by.
1 Start permissive:
a. Operator shall ensure that outlet manual valves of oil sump pumps is open condition.
b. Operator shall ensure that oil level in the sump pit is Not Low Low level switch is
connected to DCS and interlocked for start permissive.
c. Ensure MCC feeder in Healthy condition.

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TSPL-P193-WRT-902-E Page 14 of 21
 Manual / Auto Operation:

a. Manual / Auto selection shall be done manually from DCS.

b. In Manual mode Sump Pumps Start & Stop Manually from DCS and running pump
will trips if oil level is low.
c. In Auto mode Sump pumps Starts automatically whenever Sump Pit reaches high level &
stops whenever oil reaches low level set point.
d. oil Sump Pumps can be stopped from LPBS or DCS

3 Control & Protections:

a) .Three Nos level switch(00GMT16CL251/ 00GMT16CL252/00GMT16CL253)is
provided on SUMP have single set points of High/ Low/Low Low level. Once the Oil
reaches high level the oil sump pump automatically starts operated once the level reaches
low level pump will stop automatically l. Only High & Low level Indications & Motor ON,
OFF& Trip Indications Provided in DCS.

8. CONTROL PHILOSOPHY OF PRESSURE REDUCING STATION:

A PRS is provided to reduce the Steam Pressure before entering to FOHS heating system.
a. Start permissive.(To be taken care by operator ).Steam isolation manual valves across pressure
reducing valve shall be open.

b. Ensure that bypass line manual valve is close.

1. Operation :

This equipment is locally operated and PRS control valve (00EGD17AA081)is controlled
mechanically. Steam pressure at outlet is used to control opening/closing of PRV.

2. Control & Protection :

a. Pressure & temperature gauges are provided on inlet & outlet lines of pressure reducing station
to indicate pressure & temperature of steam flowing through station.

b. In case pressure in outlet header increases beyond 4 Kg/cm2, safety relief valve will relieve the
excess pressure.

9. CONTROL PHILOSOPHY OF CONTROL VALVE FOR FLOOR COIL HEATER OF

DRAIN OIL TANK (08EGT17AA081/09EGT17AA081/10EGT17AA081/00EGT17AA086
1. Start permissive:
a. Operator shall ensure that isolation manual valve are open & ensure bypass line manual valve
is closed.
b. Low temperature of oil (55 Deg.C & below) in Tank
c. Ensure that Oil in the tank are above low level.
15
TSPL-P193-WRT-902-E Page 15 of 21
 1. Operation :
a. On/Off Control valve is operated through DCS system based on set point.
b. DCS will give cmd to valve & valve open & close feedback indication in DCS
c. On/Off power supply for control valves from DCS

2. Control & Protections :

Duplex type RTD is provided on tank which will sense oil temperature inside tank.
Temperature set point is 60deg.c.If it drops below 55 Deg.C or increases above 65 Deg.C it
will open /close the valve through DCS.

10. CONTROL PHILOSOPHY OF CONTROL VALVE FOR HFO INLINE HEATER

BEFORE BURNER FIRING
(0EGT17AA082/00EGT17AA083/00EGT17AA084/00EGT17AA085

1. Start Permissive:
a. Operator shall ensure that respective manual valves on selected outflow suction heaters
are open.
b. Manual valves on HFO inlet line of selected Inline heaters are opened manually.
c. Ensure the discharge valves of all inline heaters are open Ensure that Pressurizing pumps
will be in on condition.

2. Local / Remote operation:

a. Control valve is operated through DCS based on set point with respect to measured
temperature.
b. Control valve position feedback & valve open/close feedback indication in DCS

3. Control & Protection:

Temperature elements provided on oil outlet line of HFO inline heater will sense temperature
of oil if it drops or exceeds 120Deg.C by temperature control function in DCS remote
through pneumatic regulating type control valve. Closed looped PID function shall be used in
DCS to control the regulating valve.

11. CONTROL PHILOSOPHY OF CONTROL VALVE FOR HFO COOLER

(00PCD18AA081)

1. Start Permissive:
a. Operator shall ensure that respective manual valves on selected HFO Cooler are open.
b. Manual valve on HFO line of selected HFO cooler are open.
c. Ensure the discharge valves of all HFO coolers are open.
d. Ensure that tank inlet valves on boiler return line are open.

2. Local / Remote operation:

16
TSPL-P193-WRT-902-E Page 16 of 21
 a. Control valve is operated through DCS based on set point with respect to measured
temperature.
b. Control valve position feedback & valve open/close feedback indication in DCS

3. Control & Protection:

Temperature element is provided on oil outlet line of HFO cooler will sense temperature of
oil if it drops or exceeds 60Deg.C by temperature control function in DCS remote through
pneumatic regulating type control valve.

12. CONTROL PHILOSOPHY OF PRESSURE VALVE FOR HFO AND LDO

PRESSURIZING PUMP OUTLET:
(00ERB36AA081/00ERB36AA082/00ERB36AA083/00ERB36AA084)/
00EGD36AA081/00EGD36AA082)

1. Start permissive:
a. Isolation valves across HFO pressure recirculation valve shall be open.
b. Isolation valves across LDO pressure recirculation valve shall be open.
c. Ensure that bypass line manual valve is closed
d. Selected tank recirculation line inlet manual valve is open.
2. Operation:
a. Control valve is operated through DCS on set point with respect to measured pressure.
b Control valve position feedback & valve open/close feedback indication in DCS

3. Control & Protection:

Pressure transmitter is provided on pressurizing pump discharge header. Set pressure is
26.5kg/cm2 and High & low alarms 22 kg/cm2& 28kg/cm2I.It will sense pressure on
discharge header; if it increases beyond 26.5kg/ cm² it will open pressure recirculation valve
through DCS ( Valve shall be controlled by PID closed loop in DCS) . When pressure
drops to 26.5 kg/ cm² or below, the valve will get closed automatically

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TSPL-P193-WRT-902-E Page 17 of 21
SR SERVICE INSTRUMENT
TAG NO UNIT ALARM TRIP
NO DESCRIPTION RANGE

HFO DAY TK O/L CMM

1 00ERB36CP251XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LOW
0.05 --
DIFF PR ACRS HFO
2 00ERB36CP252XB01 0 1.5 Kg/cm²
PR PMP#1 SUC STRN 0.25 --
DIFF PR ACRS HFO
3 00ERB36CP253XB01 0 1.5 Kg/cm²
PR PMP#2 SUC STRN 0.25 --

DIFF PR ACRS HFO

4 00ERB36CP254XB01 0 1.5 Kg/cm²
PR PMP#3 SUC STRN
0.25 --

DIFF PR ACRS HFO

5 00ERB36CP255XB01 0 1.5 Kg/cm²
PR PMP#4 SUC STRN
0.25 --
HFO PR PMP#1 US
6 00ERB36CP256XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO -- 0.03
HFO PR PMP#2 US
7 00ERB36CP257XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO -- 0.03
HFO PR PMP#3 US
8 00ERB36CP258XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO -- 0.03
HFO PR PMP#4 US
9 00ERB36CP259XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO
-- 0.03
HFO PR PMP#1 DSCH H- 28
10 00ERB36CP121XQ01 0 55 Kg/cm²
PR L-23.5 --
HFO PR PMP#2 DSCH H- 28
11 00ERB36CP122XQ01 0 55 Kg/cm²
PR L-23.5 --
HFO PR PMP#3 DSCH H- 28 --
12 00ERB36CP123XQ01 0 55 Kg/cm²
PR L-23.5
HFO PR PMP#4 DSCH --
13 00ERB36CP124XQ01 0 55 Kg/cm² H- 28
PR L-23.5
HFO PR PMP#1 DSCH --
14 00ERB36CP128XQ01 0 55 Kg/cm² H- 28
PR L-23.5
HFO PR PMP#2 DSCH --
15 00ERB36CP129XQ01 0 55 Kg/cm² H- 28
PR L-23.5
HFO PR PMP#3 DSCH --
16 00ERB36CP130XQ01 0 55 Kg/cm² H- 28
PR L-23.5
HFO PR PMP#4 DSCH --
17 00ERB36CP131XQ01 0 55 Kg/cm² H- 28
PR L-23.5
HFO PR PMP DSCH --
18 00ERB36CP125XQ01 0 55 Kg/cm² H- 28
HDR PR L-23.5
HFO PR PMP DSCH --
19 00ERB36CP126XQ01 0 55 Kg/cm² H- 28
HDR PR L-23.5
HFO PR PMP DCSH
20 00ERB36CP260XB01 10 40 Kg/cm² 25 --
HDR PR LO
HFO PR PMP DCSH
21 00ERB36CP261XB01 10 40 Kg/cm² ‐‐ 23.5
HDR PR LO
HFO PR PMP DSCH
22 00ERB36CT051XQ01 0 100 Deg C 60
HDR TEMP --

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TSPL-P193-WRT-902-E Page 18 of 21
 HFO PR PMP DSCH
23 00ERB36CT052XQ01 0 100 Deg C 60
HDR TEMP
--
H-125
24 00ERB36CT053XQ01 HFO HTR#1 O/L TEMP 0 200 Deg C
L-115 --
H-125
25 00ERB36CT054XQ01 HFO HTR#2 O/L TEMP 0 200 Deg C
L-115 --
H-125
26 00ERB36CT055XQ01 HFO HTR#3 O/L TEMP 0 200 Deg C
L-115 --
H-125
27 00ERB36CT056XQ01 HFO HTR#4 O/L TEMP 0 200 Deg C
L-115 --
H-125
28 00ERB36CT064XQ01 HFO HTR#1 O/L TEMP 0 200 Deg C
L-115 --
H-125
29 00ERB36CT065XQ01 HFO HTR#2 O/L TEMP 0 200 Deg C
L-115 --
H-125
30 00ERB36CT066XQ01 HFO HTR#3 O/L TEMP 0 200 Deg C
L-115 --
H-125
31 00ERB36CT067XQ01 HFO HTR#4 O/L TEMP 0 200 Deg C
L-115 --
DIFF PR ACRS HFO
32 00ERB36CP262XB01 0.1 1.5 Kg/cm² 0.25
HTR#1 O/L SUC STRN --
DIFF PR ACRS HFO
33 00ERB36CP263XB01 0.1 1.5 Kg/cm² 0.25
HTR#2 O/L SUC STRN
--
DIFF PR ACRS HFO
34 00ERB36CP264XB01 0.1 1.5 Kg/cm² 0.25
HTR#3 O/L SUC STRN
--
DIFF PR ACRS HFO
35 00ERB36CP265XB01 0.1 1.5 Kg/cm² 0.25
HTR#4 O/L SUC STRN
--
HFO HTR DSCH HDR
36 00ERB36CP127XQ01 0 55 Kg/cm²
PR -- --
HFO HTR DSCH HDR H-125
37 00ERB36CT057XQ01 0 200 Deg C --
TEMP L-115
HFO RECIRC
38 00ERB36CT058XQ01 COOLERS DSCH 0 100 Deg C 60 --
TEMP

39 00ERB36CT058XQ01 DRN OIL TK TEMP 0 100 Deg C H-65 --

40 00ERB36CL251XB01 DRN OIL TK LVL HI 0 1.8 M 1.7 --

41 00ERB36CL252XB01 DRN OIL TK LVL LO 0 1.8 M 0.7 --

42 00ERB36CL253XB01 DRN OIL TK LVL LO LO 0 1.8 M 0.5 0.5

43 00ERB36CT251XB01 DRN OIL TK TEMP HI -50 150 Deg C 65 --

44 00ERB36CT252XB01 DRN OIL TK TEMP LO -50 150 Deg C 55 --

45 08ERB36CT051XQ01 DRN OIL TK#A TEMP 0 200 Deg C 65 --

46 08ERB36CL251XB01 DRN OIL TK#A LVL HI 0 1.5 M 1.4 --

47 08ERB36CL252XB01 DRN OIL TK#A LVL LO 0 1.5 M 0.7

‐

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TSPL-P193-WRT-902-E Page 19 of 21
 DRN OIL TK#A LVL LO
48 08ERB36CL253XB01 0 1.5 M 0.5 0.5
LO
DRN OIL TK#A TEMP
49 08ERB36CT251XB01 -50 150 Deg C 65 --
HI
DRN OIL TK#A TEMP
50 08ERB36CT252XB01 -50 150 Deg C 55 --
LO
51 09ERB36CT052XQ01 DRN OIL TK#B TEMP 0 1.8 Deg C 60 --

52 09ERB36CL254XB01 DRN OIL TK#B LVL HI 0 1.5 M 1.4 --

53 09ERB36CL255XB01 DRN OIL TK#B LVL LO 0 1.5 M 0.7 --

DRkN OIL TK#B LVL

54 09ERB36CL256XB01 0 1.5 M 0.5 0.5
LO LO

DRN OIL TK#B TEMP

55 09ERB36CT253XB01 -50 150 Deg C 65 --
HI

DRN OIL TK#B TEMP

56 09ERB36CT254XB01 -50 150 Deg C 55 --
LO

57 10ERB36CT053XQ01 DRN OIL TK#C TEMP 0 100 Deg C 65 --

58 10ERB36CL254XB01 DRN OIL TK#C LVL HI 0 1.8 M 1.4 --

59 10ERB36CL255XB01 DRN OIL TK#C LVL LO 0 1.8 M 0.7 --

DRN OIL TK#C LVL LO

60 10ERB36CL256XB01 0 1.8 M 0.5 0.5
LO

DRN OIL TK#C TEMP

61 10ERB36CT255XB01 0 150 Deg C 65 --
HI
DRN OIL TK#C TEMP
62 10ERB36CT256XB01 0 150 Deg C 55 --
LO
63 00EGT16CL251XB01 OWS LVL HI 0 1.5 M 1.4 --

64 00EGT16CL252XB01 OWS LVL LO 0 1.5 M 0.7 --

65 00EGT16CL253XB01 OWS LVL LO LO 0 1.5 M 0.5 0.5

DIFF PR HIGH ACRS
66 00EGD36CP252XB01 LDO PR PMPS SUC 0 1.5 Kg/cm² 0.25 --
STRN
LDO PR PMP#1 US
67 00EGD36CP253XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO -- 0.03
LDO PR PMP#2 US
68 00EGD36CP254XB01 (-)0.5 (+)0.5 Kg/cm²
HDR PR LO -- 0.03
LDO PR PMP#1 DSCH H- 28
69 00EGD36CP121XQ01 0 55 Kg/cm²
PR L-25.5 --
LDO PR PMP#2 DSCH H- 28
70 00EGD36CP122XQ01 0 55 Kg/cm²
PR L-25.5 --
LDO PR PMP#1 DSCH H- 28
71 00EGD36CP125XQ01 0 55 Kg/cm²
PR L-25.5 --
LDO PR PMP#2 DSCH H- 28
72 00EGD36CP126XQ01 0 55 Kg/cm²
PR L-25.5 --

20
TSPL-P193-WRT-902-E Page 20 of 21
 LDO PR PMP DSCH H- 28
73 00EGD36CP123XQ01 0 55 Kg/cm²
HDR PR L-25.5 --
LDO PR PMP DSCH H- 28
74 00EGD36CP124XQ01 0 55 Kg/cm²
HDR PR L-25.5 --
LDO PR PMP DSCH
75 00EGD36CP255XB01 10 40 Kg/cm² 27 --
HDR PR LO
LDO PR PMP DSCH
76 00EGD36CP256XB01 10 40 Kg/cm² -- 25.5
HDR PR LO
77 00EGD36CT051XQ01 LDO DAY TK O/L TEMP 0 50 Deg.c -- --
00LBG02CL001XB01
78 HFO DAY TK-1 LVL HI - - M 6.936 --

00LBG02CL002XB01 HFO DAY TK-1 LVL

79 - - M -- 0.75
LOW
00LBG05CL001XB01
80 HFO DAY TK-2 LVL HI - - M 6.936 --
00LBG05CL002XB01 HFO DAY TK-2 LVL
81 - - M -- 0.75
LOW
H6.936/
82 00EBG03CL201XQ01 HFO DAY TK-1 LVL 0 7.5 M --
L0.75
H6.936/
83 00EBG03CL202XQ01 HFO DAY TK-1 LVL 0 7.5 M --
L0.75
H6.936/
84 00LBG04CL001XB01 LDO DAY TK-1 LVL HI - - - M
L0.5
--
LDO DAY TK-1 LVL
85 00LBG04CL002XB01 LOW
- - - M -- 0.5

86 00EBD03CL201XQ01 LDO DAY TK-1 LVL 0 7.1 M 0-7.1 --

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