Volkswagen Passat B5 - Electrical/electronic components and installation locations Page 1 / 24

45 - 3

Electrical/electronic components and installation

locations
ABS/EDL/ASR Bosch 5.3

„ ABS hydraulic unit N55

„ Location: on left side of

engine compartment.

The hydraulic unit consists of:

„ ABS Return Flow Pump

V39

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051
Electrical/electronic components and installation locations Page 2 / 24

„ Valve block (contains the

in/outlet valves)

„ The ABS return flow pump

V39 and valve block must
not be separated from one
another

„ ABS control module J104

„ Location: on the hydraulic

unit on left side of engine
compartment.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Do not disconnect connector

(26-pin) before successfully
completing On-Board
Diagnostics. First switch
ignition off then separate
connector.

„ ABS hydraulic unit N55 for

ABS/EDL and ABS/EDL with
ASR

„ Location: on left side of

engine compartment.

The hydraulic unit consists of:

„ ABS Return Flow Pump

V39

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Valve block (contains the

in/outlet valves)

„ The ABS return flow pump

V39 and valve block must
not be separated from one
another
Electrical/electronic components and installation locations Page 3 / 24

Identifying feature:

Externally, the hydraulic control

units can only be identified by
the different part numbers.

„ ABS control module J104 for

ABS/EDL and ABS/EDL with
ASR

„ Location: on hydraulic unit

on left side of engine
compartment.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Do not disconnect connector

(26 or 31-pin) before
successfully completing On-
Board Diagnostics. First
switch ignition off then
separate connector.

Identifying feature:

Externally, the hydraulic control

units can only be identified by
the different part numbers.

If equipped with ASR, the

harness connector for the ABS
control module J104 has 5
additional terminals (31-pin).

„ Traction Control Indicator Lamp

K86

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR Bosch 5.3

„ Brake System Warning Lamp

K118

„ Location: In the instrument

cluster
Electrical/electronic components and installation locations Page 4 / 24

„ Function: 45-4,
ABS/EDL/ASR Bosch 5.3

„ ABS warning lamp K47

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR Bosch 5.3

„ Brake system vacuum pump

V192

„ Not equipped in all vehicles

„ Location: on left side of

engine compartment.

„ Checked by On-Board
Diagnostics (OBD) in engine
control module (ECM)

„ Removing and installing

47-6, Brake system vacuum
pump V192 , removing and
installing

„ Checking 47-6, Brake

system vacuum pump V192 ,
checking

„ Brake booster pressure sensor

G294

„ Not equipped in all vehicles

„ Location: in vacuum hose at

brake servo

„ Checked by On-Board
Diagnostics (OBD) in Engine
Control Module (ECM)

„ Removing and installing

47-6, Brake booster
pressure sensor G294 ,
removing and installing

„ Brake Light Switch F

„ Adjusting 46-4, Brake

Electrical/electronic components and installation locations Page 5 / 24

Light Switch F and Brake

Pedal Switch F47 ,
removing, installing and
adjusting, up to model year
2002

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Data Link Connector (DLC)

„ Location up to model year

2000: beneath the cover,
next to the parking brake
handle

„ Location as of model year

2001: beneath the driver
side storage tray

„ Impulse wheel for left and right

front wheel speed sensor

„ Removing and installing

Repair Manual, Suspension, Wheels,

Steering, Repair Group 40, Drive axle,
servicing; Drive axles, removing and
installing

„ Right front ABS wheel speed

sensor G45 / Left front ABS
wheel speed sensor G47

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Right rear ABS wheel speed

sensor G44 / Left rear ABS
wheel speed sensor G46

(Front Wheel Drive (FWD)

Electrical/electronic components and installation locations Page 6 / 24

shown)

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, ABS

wheel speed sensor on rear
axle, removing and installing
(vehicles with front wheel
drive)

(Front Wheel Drive (FWD)

shown)

„ Replacing 45-6, Speed

sensor on rear axle,
removing and installing
(vehicles with all wheel
drive)

(Vehicles with All Wheel Drive

(AWD))

„ Impulse wheel for right and left

rear speed sensors

(Front Wheel Drive (FWD)

shown)

„ Removing and installing

Repair Manual, Suspension, Wheels,

Steering, Repair Group 42,

Front and All Wheel Drive

ABS/EDL/ASR/ESP Bosch 5.3 up to model year 2000

Electrical/electronic components and installation locations Page 7 / 24

„ ABS hydraulic unit N55

„ Location: on left side of

engine compartment.

The hydraulic unit consists of:

„ ABS Return Flow Pump

V39

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Valve block (contains the

in/outlet valves)

„ The ABS return flow pump

V39 and valve block must
not be separated from one
another
Electrical/electronic components and installation locations Page 8 / 24

„ Do not disconnect connector

(15-pin) before successfully
completing On-Board
Diagnostic. First switch
ignition off then separate
connector.

„ Hydraulic pump for traction

control V156

The hydraulic pump for traction

controls consists of:

„ Brake Pressure Sensor 1

G201

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ The Hydraulic pump for

traction control V156 and
Brake Pressure Sensor 1
G201 must not be separated
from one another

„ Do not separate connector

(3-pin) for the brake
pressure sensor and
connector (2-pin) for
hydraulic pump before
successfully completing On-
board Diagnosis (OBD). First
switch ignition off then
separate connector.

„ ABS control module J104 for

ABS/EDL/ASR and ESP

„ Location: Passenger side,

under the floor covering at
the bulkhead.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Do not disconnect connector

(88-pin) before successfully
Electrical/electronic components and installation locations Page 9 / 24

completing On-Board
Diagnostic. First switch
ignition off then separate
connector.

„ Removing and installing

45-7, ABS control module
J104 (Bosch 5.3) vehicles
with ESP, removing and
installing

„ ABS warning lamp K47

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ ASR/ESP Control Lamp K155

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ Brake System Warning Lamp

K118

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ Rotation Rate Sensor G202

„ For control modules that

cannot be coded / for control
modules the can be coded
Item - 9 -

„ Location: in left front

footwell, beneath floor
covering.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051
Electrical/electronic components and installation locations Page 10 / 24

„ Observe installation
instructions 45-7, Rotation
Rate Sensor G202 ,
removing and installing

„ Transverse Acceleration Sensor

G200

„ For control modules that

cannot be coded / for control
modules the can be coded
Item - 9 -

„ Location: in left rear footwell,

beneath floor covering.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7,
Transverse Acceleration
Sensor G200 , removing and
installing

„ Combined Transverse
Acceleration Sensor G200 and
sender for rotation rate G202

„ Combined in one housing

„ Location: under rear seat

bench

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7,
Transverse Acceleration
Sensor G200 and Rotation
Rate Sensor G202 ,
removing and installing

„ Steering angle sensor G85

Electrical/electronic components and installation locations Page 11 / 24

„ Location: On steering
column between steering
wheel and steering column
switch

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7, Steering
angle sensor G85 , removing
and installing

„ Data Link Connector (DLC)

„ Location: beneath the cover,

next to the parking brake
handle

„ Brake light switch F and Brake

pedal switch F47

„ Adjusting 46-4, Brake

Light Switch F and Brake
Pedal Switch F47 ,
removing, installing and
adjusting, up to model year
2002

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Rotor for front left and right

wheel speed sensor

„ Removing and installing

Repair Manual, Suspension. Wheels,

Steering, Repair Group 40, Drive axle,
servicing; Drive axles, removing and
installing

.
Electrical/electronic components and installation locations Page 12 / 24

„ Right front ABS wheel speed

sensor G45 / Left front ABS
wheel speed sensor G47

„ can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, Speed

sensor on front axle,
removing and installing

„ Rotor for left and right rear

wheel speed sensor

(All Wheel Drive (AWD) shown)

„ Removing and installing

Repair Manual, Suspension, Wheels,

Steering, Repair Group 42,

Front and all wheel drive

„ Right rear ABS wheel speed

sensor G44 / Left rear ABS
wheel speed sensor G46

(All Wheel Drive (AWD) shown)

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, ABS

wheel speed sensor on rear
axle, removing and installing
(vehicles with front wheel
drive)

(Vehicles with Front Wheel

Drive (FWD))

„ Replacing 45-6, Speed

sensor on rear axle,
removing and installing
(vehicles with all wheel
Electrical/electronic components and installation locations Page 13 / 24

drive)

(Vehicles with All Wheel Drive

(AWD))

ABS/EDL/ASR/ESP Bosch 5.3 as of model year 2001

„ ABS hydraulic unit N55

„ Location: on left side of

engine compartment.

The hydraulic unit consists of:

„ ABS Return Flow Pump

V39

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
Electrical/electronic components and installation locations Page 14 / 24

5051

„ Valve block (contains the

in/outlet valves)

„ The ABS return flow pump

V39 and valve block must
not be separated from one
another

„ Do not disconnect connector

(15-pin) before successfully
completing On-Board
Diagnostics. First switch
ignition off then separate
connector.

„ Hydraulic pump for traction

control V156

The hydraulic pump for traction

controls consists of:

„ Brake Pressure Sensor 1

G201

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ The Hydraulic pump for

traction control V156 and
Brake Pressure Sensor 1
G201 must not be separated
from one another

„ Do not separate connector

(3-pin) for the brake
pressure sensor and
connector (2-pin) for
hydraulic pump before
successfully completing On-
Board Diagnosis (OBD).
First switch ignition off then
separate connector.

„ Brake system vacuum pump

V192

„ Not equipped in all vehicles

„ Location: on left side of

Electrical/electronic components and installation locations Page 15 / 24

engine compartment.

„ Checked by On-Board
Diagnostics (OBD) in engine
control module (ECM)

„ Removing and installing

47-6, Brake system vacuum
pump V192 , removing and
installing

„ Checking 47-6, Brake

system vacuum pump V192 ,
checking

„ Brake booster pressure sensor

G294

„ Not equipped in all vehicles

„ Location: in vacuum hose at

brake servo

„ Checked by On-Board
Diagnostics (OBD) in engine
control module (ECM)

„ Removing and installing

47-6, Brake booster
pressure sensor G294 ,
removing and installing

„ ABS control module J104 for

ABS/EDL/ASR and ESP

„ Location: passenger side,

under the floor covering at
the bulkhead.

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Do not disconnect connector

(88-pin) before successfully
completing On-Board
Diagnostics. First switch
ignition off then separate
connector.

„ Removing and installing

45-7, ABS control module
Electrical/electronic components and installation locations Page 16 / 24

J104 (Bosch 5.3) vehicles

with ESP, removing and
installing

„ ASR/ESP Control Lamp K155

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ ABS warning lamp K47

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ Brake System Warning Lamp

K118

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ Transverse Acceleration Sensor

G200 and Sender for rotation
rate G202

„ Combined in one housing

„ Location: under rear seat

bench

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7,
Transverse Acceleration
Sensor G200 and Rotation
Rate Sensor G202 ,
removing and installing
Electrical/electronic components and installation locations Page 17 / 24

„ Steering angle sensor G85

„ Location: On steering
column between steering
wheel and steering column
switch

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7, Steering
angle sensor G85 , removing
and installing

„ Data Link Connector (DLC)

„ Location: beneath the driver

side storage tray

„ Brake light switch F and Brake

Pedal Switch F47

„ Adjusting 46-4, Brake

Light Switch F and Brake
Pedal Switch F47 ,
removing, installing and
adjusting, up to model year
2002

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Impulse wheel for left and right

front wheel speed sensor

„ Removing and installing

Repair Manual, Suspension. Wheels,

Steering, Repair Group 40, Drive axle,
servicing; Drive axles, removing and
installing

.
Electrical/electronic components and installation locations Page 18 / 24

„ Right front ABS wheel speed

sensor G45 / Left front ABS
wheel speed sensor G47

„ Can be checked in "Guided

Fault Finding" using VAS
5051

„ Replacing 45-6, Speed

sensor on front axle,
removing and installing

„ Impulse wheel for left and right

rear speed sensor

(All Wheel Drive (AWD) shown)

„ Removing and installing

Repair Manual, Suspension, Wheels,

Steering, Repair Group 42,

Front and all wheel drive

„ Right rear ABS wheel speed

sensor G44 / Left rear ABS
wheel speed sensor G46

(All Wheel Drive (AWD) shown)

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, ABS

wheel speed sensor on rear
axle, removing and installing
(vehicles with front wheel
drive)

(Vehicles with Front Wheel

Drive (FWD))

„ Replacing 45-6, Speed

sensor on rear axle,
removing and installing
(vehicles with all wheel
drive)
Electrical/electronic components and installation locations Page 19 / 24

(Vehicles with All Wheel Drive

(AWD))

ABS/EDL/ASR/ESP Bosch 5.7 as of model year 2002

„ ABS hydraulic unit N55

„ Location: on left side of

engine compartment.

The hydraulic unit consists of:

„ ABS Return Flow Pump

V39

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051
Electrical/electronic components and installation locations Page 20 / 24

„ Valve block (contains the

in/outlet valves)

„ The ABS return flow pump

V39 and valve block must
not be separated from one
another

„ Brake Pressure Sensor 1 G201

„ Location: on the hydraulic

unit in engine compartment,
left

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Removing and installing

45-5, Brake Pressure Sensor
1 G201 , removing and
installing

„ ABS control module J104

„ Location: on the hydraulic

unit in engine compartment,
left

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Do not disconnect connector

(42-pin) before successfully
completing On-Board
Diagnostics. First switch
ignition off then separate
connector.

„ Brake booster pressure sensor

G294

„ Not equipped in all vehicles

„ Location: in vacuum hose at

brake servo
Electrical/electronic components and installation locations Page 21 / 24

„ Checked by On-Board
Diagnostics (OBD) in engine
control module (ECM)

„ Removing and installing

47-6, Brake booster
pressure sensor G294 ,
removing and installing

„ Brake system vacuum pump

V192

„ Not equipped in all vehicles

„ Location: on left side of

engine compartment.

„ Checked by On-Board
Diagnostics (OBD) in engine
control module (ECM)

„ Removing and installing

47-6, Brake system vacuum
pump V192 , removing and
installing

„ Checking 47-6, Brake

system vacuum pump V192 ,
checking

„ ASR/ESP Control Lamp K155

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ ABS warning lamp K47

„ Location: In the instrument

cluster

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ Brake System Warning Lamp

K118

„ Location: In the instrument

cluster
Electrical/electronic components and installation locations Page 22 / 24

„ Function: 45-4,
ABS/EDL/ASR/ESP

„ ASR/ESP Button E256

„ Location: in center console

„ Transverse Acceleration Sensor

G200 and Sender for rotation
rate G202

„ Combined in one housing

„ Location: under rear seat

bench

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7,
Transverse Acceleration
Sensor G200 and Rotation
Rate Sensor G202 ,
removing and installing

„ Steering Angle Sensor G85

„ Location: On steering
column between steering
wheel and steering column
switch

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Observe installation
instructions 45-7, Steering
angle sensor G85 , removing
and installing

„ Data Link Connector (DLC)

„ Location: beneath the driver

side storage tray
Electrical/electronic components and installation locations Page 23 / 24

„ Brake light switch F and Brake

pedal switch F47

„ Adjusting 46-4, Brake

Light Switch F and Brake
Pedal Switch F47 ,
removing, installing and
adjusting, up to model year
2002

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Impulse wheel for left and right

front wheel speed sensor

„ Removing and installing

Repair Manual, Suspension. Wheels,

Steering, Repair Group 40, Drive axle,
servicing; Drive axles, removing and
installing

„ Right front ABS wheel speed

sensor G45 / Left front ABS
wheel speed sensor G47

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, Speed

sensor on front axle,
removing and installing

„ Impulse wheel for left and right

rear wheel speed sensor

(All Wheel Drive (AWD) shown)

„ Removing and installing

Electrical/electronic components and installation locations Page 24 / 24

Repair Manual, Suspension, Wheels,

Steering, Repair Group 42, Front and all
wheel drive

„ Right rear ABS wheel speed

sensor G44 / Left rear ABS
wheel speed sensor G46

(All Wheel Drive (AWD) shown)

„ Can be tested in "Guided

Fault Finding" with the
Vehicle diagnosis, testing
and information system VAS
5051

„ Replacing 45-6, ABS

wheel speed sensor on rear
axle, removing and installing
(vehicles with front wheel
drive)

(Vehicles with Front Wheel

Drive (FWD))

„ Replacing 45-6, Speed

sensor on rear axle,
removing and installing
(vehicles with all wheel
drive)

(Vehicles with All Wheel Drive

(AWD))