Tolerances to BS EN 10060 for hot rolled

round stainless steel bars

Introduction
Tolerances for hot rolled stainless steel bars are included with the general standards for hot rolled steel bars.
The various sections are covered by:-
BS EN 10058 - Flat bars
BS EN 10059 - Square bars
BS EN 10060 - Round bars
BS EN 10061 - Hexagon bars

All of these can be used in conjunction with bars specified to BS EN 10088-3. This article covers round bar
tolerances to BS EN 10060, and diameter dimension, ovality, length and straightness.
The data given is not intended to replace that shown in individual standards to which reference should always
be made.
Dimensions and tolerances for stainless steel long products are covered in more detail in the BSSA special
report 'A Specifiers Guide to the New EN Standards for Stainless Steel Long Products' available in the
publications area of the web site.

Diameter, ovality and straightness (dimensions and shape)

Tolerances on diameter cover two levels for either general or precision purposes. Tables in the standard show
common specific sizes. These are summarized in the tables below in the range of diameters covered, for
guidance only, based on table 1. The standard has a separate table (2) with tolerances for precision
applications, such as screws and rivets, based different common specific sizes. This is not covered here.

Tolerance on diameter for general purposes

Nominal size range Limit deviation

between 10 and 15 +/- 0.4
between 16 and 25 +/- 0.5
between 26 and 35 +/- 0.6
between 36 and 50 +/- 0.8
between 52 and 80 +/- 1.0
between 85 and 100 +/- 1.3
between 105 and 120 +/- 1.5
between 125 and 160 +/- 2.0
between 165 and 200 +/- 2.5
220 +/- 3.0
250 +/- 4.0

Notes
All dimensions are in mm.
If agreed at the enquiry and order stage the limit deviations on size(edge) can be all plus, minus zero, rather
than equal plus / minus.
Tolerance on diameter for precision purposes

Nominal size range Limit deviation

between 10 and 12 +/- 0.15
between 13 and 22 +/- 0.20
between 24 and 30 +/- 0.25
between 32 and 40 +/- 0.30
between 42 and 52 +/- 0.40
between 55 and 75 +/- 0.50

Notes
All dimensions are in mm.

Ovality

The standard specifies the tolerance on ovality as a maximum of 75% of the tolerances ranges given tables 1
and 2 of the standard.

Length tolerances
Table 4 of the standard categorises the type of length and notes that it is the purchaser's responsibility to
indicate at enquiry and order stages the type of length required and the length range or length required. No
further explanation of the terms used in the standard is given. The table below is based on Table 4 of the
standard.

Type of length Range Limit deviation

Manufacturing 3000 to 13000 with a range 10% of bars may be below the minimum for the ordered
length (M) of 2000 per order item range, but not less than 75% of the minimum of the range
Fixed length (F) 3000 to 13000 +/- 100
Exact length (E) below 6000 +/- 25
- between 6000 and 13000 +/- 50

Notes
All dimensions are in mm.
If agreed at the enquiry and order stage, limit deviations (ranges) can be all plus, minus zero, rather than equal
plus / minus.

Methods of measurement
BS EN 10060 specifies methods of measurement for the dimensional tolerances given.
These are summarised below.

Diameter
The size must be measured at least 100mm from the end of the bar.

Length

The length must be measured as the longest length of the bar.

Straightness

Straightness is measured as the maximum distance from a flat bed on which the bar rests to the underside of
the "hogs back" shape of the bar. Straightness must be measured over the total length of the bar

Ovality

Ovality is measured as the difference between the largest and smallest diameters in the same plane
perpendicular to the axis of the bar and this must be at least 100mm from the end of the bar.

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Machining Allowance and Tolerances Hot-rolled products EN 10060: 2004

Allowances hereunder indicated are valid for length under 1000 mm, for upper lengths you need to consider also the
straightness deviation according to norms.
Lucefin Group Machining allowance min. advised for rounds
(b) mm after
≤ 10 > 10 ≤ 30 > 30 ≤ 40 > 40 ≤ 60 > 60 ≤ 80 > 80 ≤ 100 > 100 ≤ 140 > 140 ≤ 150
Machining
Allowance
2,0 2,5 3,0 3,5 4,0 5,0 6,0 7,0
( 2a )
( b ) mm
> 150 ≤ > 220 ≤ > 250 ≤ > 280 ≤
after > 300 ≤ 320 > 320 ≤ 360 - -
220 250 280 300
Machining
Allowances
10,0 13,0 18,0 20,0 22,0 24,0 - -
(2 a )
Example: for finished round 75 mm, you have to order 79 mm. If this size is not in the normal range of production,
you'll have to order an 80 mm bar

Dimensional tolerances EN 10060 : 2004 Straightness EN 10060 : 2004

Diameters Limit deviation Limit deviation
mm normal mm precision mm
10 - 12 ± 0,4 ± 0,15
13 - 15 ± 0,4 ± 0,20
16 - 22 ± 0,5 ± 0,20
24 - 25 ± 0,5 ± 0,25
26 - 30 ± 0,6 ± 0,25
32 - 35 ± 0,6 ± 0,30
36 - 40 ± 0,8 ± 0,30
42 - 50 ± 0,8 ± 0,40
52 ± 1,0 ± 0,40
55 - 75 ± 1,0 ± 0,50
80 ± 1,0
85 - 100 ± 1,3
105 - 120 ± 1,5
125 - 160 ± 2,0 nominal diameter mm tolerance
not applicable
165 - 200 ± 2,5 ≤ 25 not fixed
220 ± 3,0 ≤ 25 ≤ 80 q ≤ 0,40 % di L
250 ± 4,0 ≤ 80 ≤ 250 q ≤ 0,25 % di L
> 250 ± 6,0 Lucefin Group, as for what concerns the bars assigned
The deviation for roundness shall not exceed 75% of the to peeling, requires a maximum deviation on
tolerance range straightness of 2% uniformly along the total length.
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